Zoomlion SC Series User manual

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ZOOMLION
Operation Manual of SC Construction Hoist
(Volume One)
Doc.No.: SC Series Construction Hoist-138Y-B01
SC Construction Hoist Series
Aug 2017

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Operation Manual of Construction Hois
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Operation Manual of Construction Hois
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Words for User
Dear user, thank you for selecting the construction hoist manufactured by Zoomlion Heavy Industry Science &
Technology. Before using this machine, please carefully read and fully understand the contents of this Manual and
strictly follow the relevant provisions in this Manual.
In this Operation Manual, the safety information, important technical parameters, erection, dismantling and safe
operation of SC construction hoist series are introduced in details, so as to help the user to safely install, operate,
use and dismantle the construction hoist. Please properly keep this Operation Manual, so that you can refer to it at
any time.
Before you have carefully read and understood the contents of this Operation Manual, please don’t try to operate
and repair the product. If you have any doubt or question, please contact the local service engineer, and we will
provide you with the timely and effective technical support. The Company will not be liable for any negative
consequence arising from the operation or use in violation of this Manual.
This Operation Manual forms an integral part of the product. When transferring this machine, please also transfer
this Manual to the transferee.
The contents of this Operation Manual are protected as intellectual property rights, and please don’t reproduce
them or use them for any other purpose without the prior permission.
Owing to the continuous improvement or upgrading of product design and different specification or model of
products, some figures and texts in this Manual may vary from the actual situations of the product owned by you.
If you have any doubt, please contact the local service engineer.
The Company reserves the right to revise the Operation Manual of Construction Hoist on the basis of technical
improvement. No further notice will be given for modification (if any), and all users are appreciated for your
understanding.
We would like to extend our gratitude to you for your trust and support extended to the Zoomlion product, and
hope that things go all right with you.

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Safety Notices for Construction Hoist
1. The operation and erection and dismantling personnel shall have passed the exam organized by the competent
authority, and have obtained the corresponding qualification certificate. The operation personnel shall get familiar
with the operation procedure, performance and state of construction hoist. The erection and dismantling personnel
shall get familiar with the erection and dismantling procedures, and carry out the erection and dismantling in
accordance with the procedures.
2. The physical conditions of operation and erection/dismantling personnel shall meet the requirements for
operation and erection and dismantling. It is absolutely prohibited to carry out operation under tired or drunk
conditions or after taking any drug which may affect the mental conditions of human being. The operation and
erection and dismantling personnel shall, in accordance with the relevant requirements, wear the personal
protective equipment such as safety belt and safety helmet.
3. The erection and dismantling shall be carried out by the professional team which holds the corresponding
qualification certificate. The place for erection and dismantling and the safety passage shall meet the requirements
for erection and dismantling. Before the erection and dismantling, please ensure that all components relating to
erection or erection and dismantling are in good conditions. Before the erection and dismantling, be sure to
formulate the operating instructions for erection and dismantling and carry out inspection in accordance with the
requirements. The records of inspection carried out at various stages shall be complete, and the hoist may be
delivered for use only after such records are reviewed and signed by the person in charge of technology.
4. The erection and dismantling and maintenance shall be carried out in the daytime. Under any of the following
circumstances, it is prohibited to carry out erection and dismantling and maintenance:
• The wind velocity at the highest place of construction hoist is higher than 12.5m/s;
• Severe weather such as heavy fog, rain, snow, gale or thunderbolt;
• Abnormal situation such as power failure or mechanical trouble.
If any of the above-mentioned circumstances occurs in the course of erection and dismantling or maintenance,
please firstly take measures to maintain the construction hoist in safe and stable state, ensure that neither the
components of hoist nor the surrounding environment involves any hidden danger, and then stop the erection and
dismantling or maintenance.
5. The erection and repair of electrical equipment shall be carried out by professional electricians.
6. The foundation of construction hoist shall meet the technical requirements of Operation Manual of
Construction Hoist and construction drawings.
8. All components and safety devices shall be kept in good conditions, and it is prohibited to operate the hoist with
trouble.
9. It is prohibited to use the hoist in any highly corrosive environment or in any environment with explosive gas or
explosive dust. When the hoist is used near any radio station, TV station or other place with a lot of
electromagnetic wave emitted, please take the protective measures, so as to avoid the impact by electromagnetic
wave on electrical control system.
10. It is absolutely prohibited to energize and use the construction hoist before the leakage protection device is
installed!
11. The cab is equipped with the fire extinguishers suitable for fire on oil or electrical equipment, and it shall be
ensured that such fire extinguishers can be used normally.
12. As for operation, please firstly confirm the direction and safety of action, and carry out operation only after
giving the warning through electrical bell.
13. In case of forecast of typhoon or earthquake, please take the measures such as height reduction and

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Operation Manual of Construction Hois
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reinforcement in advance, so as to ensure the safety of construction hoist.
14. In case of collision, deformation or cracking of hoist, please immediately contact the local service engineer of
the company, and require the professional technical personnel of the Company to inspect the equipment and
eliminate the hidden dangers.
15. Please use genuine components supplied by the Company for the construction hoist only. The Company shall
not be held liable for any accident of construction hoist caused by use of components other than genuine
components!
16. Without the approval from the Company, it is prohibited to take any measure for the hoist which may lead to
safety problem or is against the relevant regulations and rules!
Note: All matters not covered by this Manual shall be dealt with in accordance with the provisions of the
Operation Manual of Construction Hoist.

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Operation Manual of Construction Hois
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Instructions on Safety Information
The safety icons used in this Manual are explained as follows:
Danger
indicates a emergency hazard which, if not been prevented, will lead to death or
serious injury
Warning
indicates a potential hazard which, if not been prevented, may lead to death or serious
injury
Note
indicates a potential hazard which, if not been prevented, may lead to minor or
moderate injury
Caution indicates a risk which is not related to personal injury (such as property damage)

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Table of Contents
Words for User ......................................................................................................................................................... I
Safety Notices for Construction Hoist.......................................................................................................................II
Instructions on Safety Information .......................................................................................................................... IV
1. Safety Signs ...................................................................................................................................................... 1-1
1.1 Instructions on Safety Signs ..................................................................................................................... 1-3
1.2 Position of Safety Signs on Construction Hoist........................................................................................ 1-6
2. General Provisions.............................................................................................................................................. 2-1
2.1 use Rules................................................................................................................................................... 2-3
2.1.1 General Conditions for Use of Construction Hoist ......................................................................2-3
2.1.2 General Responsibilities ............................................................................................................ 2-8
2.1.3 Safety Signal .............................................................................................................................. 2-12
2.2 Safety Rules............................................................................................................................................ 2-16
2.2.1 Safety Responsibilities of User .................................................................................................. 2-16
2.2.2 Safety Requirements for Erection and Dismantling .................................................................... 2-16
2.2.3 Regular Inspection and Test ....................................................................................................... 2-20
2.2.4Operational Safety ...................................................................................................................... 2-22
2.2.5 Emergency Measure and Rescue Plan ......................................................................................... 2-23
2.2.6 Repair and Maintenance ............................................................................................................ 2-23
2.2.7 Envrionmental Protection ............................................................................................................ 2-23
3. Brief Introduction ............................................................................................................................................... 3-1
3.1 Overview ................................................................................................................................................ 3-3
3.1.1 Explanation of Model ................................................................................................................ 3-3
3.2 Structural Principle and Brief Introduction............................................................................................... 3-4
3.2.1 Mast ............................................................................................................................................. 3-4
3.2.2 Cage ............................................................................................................................................. 3-4
3.2.3 Drive System ............................................................................................................................... 3-6
3.2.4 Overspeed Safety Device ............................................................................................................. 3-6
3.2.5 Limit Device ................................................................................................................................ 3-7
3.2.6 Electrical Control System ............................................................................................................ 3-8
3.2.7 Mast Tie ....................................................................................................................................... 3-8
3.2.8 Cable Drum .................................................................................................................................. 3-8

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3.2.9 Trolley .......................................................................................................................................... 3-8
3.2.10 Cable Arm .................................................................................................................................. 3-9
3.2.11 Cable Guiding Device ................................................................................................................ 3-9
3.2.12 Jib ............................................................................................................................................... 3-9
3.2.13 Base frameand base enclosure ..................................................................................................... 3-9
3.2.14 Top Floor Station and Base Enclosure (Only Applicable to Industrial Hoist) ......................... 3-10
4. Preparation.......................................................................................................................................................... 4-1
4.1 Setup of Foundation ................................................................................................................................ 4-3
4.1.1 Calculation of Load to be Borne by Foundation ........................................................................ 4-3
4.1.2 Setup Program for Concrete Foundation ..................................................................................... 4-4
4.1.3 Selection of Concrete Foundation ................................................................................................ 4-5
4.1.4 Notices for Making of Concrete Foundation ............................................................................... 4-8
4.2 Mast ........................................................................................................................................................ 4-9
4.2.1 Configuration of Mast .................................................................................................................. 4-9
4.3 Mast Tie ................................................................................................................................................ 4-12
4.3.1 Type and Selection of Mast Tie ................................................................................................. 4-12
4.3.2 Overview of Mast Ties................................................................................................................. 4-12
4.3.3 Connection between Mast Tie and Wall .................................................................................... 4-18
4.3.4 Maximum Installed Distance of Mast Tie and Maximum Top Overhang of Mast .................... 4-19
4.3.5 Calculation of Force Applied by Mast Tie on Wall .................................................................. 4-211
5. Erection and Dismantling ................................................................................................................................... 5-1
5.1 Erection..................................................................................................................................................... 5-3
5.1.1Erection Procedure.......................................................................................................................... 5-3
5.1.2 Preparatory Works before Erection................................................................................................ 5-3
5.1.3 Erection of Main Body .................................................................................................................. 5-5
5.1.4 Erection of Lower Limit Stopper of Mast and Electrically-driven Trial Operation..................... 5-11
5.1.5 Commissioning of Complete Hoist.............................................................................................. 5-13
5.1.6 Drop Test .................................................................................................................................... 5-14
5.1.7 Height Increase of Mast (Erection of Mast Tie) and Erection of Upper Limit Stopper............... 5-17
5.1.8 Erection of Mast Tie .................................................................................................................. 5-19
5.1.9 Erection of Cable Guiding Device ............................................................................................. 5-25
5.1.10 Erection of Cable Guiding Device ........................................................................................... 5-34
5.2 Dismantling ............................................................................................................................................ 5-38
5.2.1 Preparatory Procedure for Safe Dismantling ............................................................................... 5-38

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5.2.2 Preparation Phase of Dismantling................................................................................................ 5-39
5.2.3 Implementation Phase of Dismantling......................................................................................... 5-39
5.2.4 Dismantling Procedure .............................................................................................................. 5-40
6. Annexes .............................................................................................................................................................. 6-1
6.1 Technical File for Erection/Dismantling of Construction Hoist ............................................................... 6-3
6.2 Task Form for Erection of Construction Hoist.......................................................................................... 6-4
6.3 Task Form for Dismantling of Construction Hoist ................................................................................... 6-5
6.4 Clarification Form for Construction Hoist Erection/Dismantling Task .................................................. 6-6
6.5 Organization Program for Erection of Construction Hoist ....................................................................... 6-7
6.6 Organization Program for Dismantling of Construction Hoist................................................................. 6-9
6.7 Record Form for Erection/Dismantling Process of Construction Hoist.................................................. 6-11
6.8 Acceptance Form for Erection of Concealed Works and Attachments of Construction Hoist................ 6-12
6.9 Acceptance Form for Erection Quality of Construction Hoist................................................................ 6-13
6.10 Acceptance Form for Commissioning of Limit Devices of Construction Hoist................................... 6-18
6.11 Drop Test Form for Construction Hoist ................................................................................................ 6-19

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Operation Manual of Construction Hois
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Operation Manual of Construction Hois
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Operation Manual of Construction
Hoist (Volume One)
Safety Signs
General Provisions
Brief Introduction
Preparation
Erection and Dismantling
Annexes

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Operation Manual of Construction Hois
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Safety Signs

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Safety Signs SC Series 1-1
Operation Manual of Construction Hois
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Safety Signs
①
Safety Signs
1.Instructions on Safety Signs ................................................................................................................................... 3
2. Position of Safety Signs on Construction Hoist..................................................................................................... 6

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1-2 SC Series Safety Signs
Safety Signs

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Safety Signs SC Series 1-3
Operation Manual of Construction Hois
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Safety Signs
Safety Signs
1. Instructions on Safety Signs
Warning: live components!
The electrical erection and wiring works shall be
carried out by professional personnel.
Emergency stop
No unauthorized entrance! Rolling!
Falling!
Please fasten the safety belt!
Attention!

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1-4 SC Series Safety Signs
Safety Signs
Before using the machine, please read the Operation
Manual!
Be careful not to get you hand scalded!
Warning: Pay attention to falling article!
Please wear the safety helmet!
Pay attention to lubrication!
Inspect the structural member!
Inspect the wire rope!

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Safety Signs SC Series 1-5
Operation Manual of Construction Hois
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Safety Signs
Keep the safety device working normally!
M24 high-strength bolt!
Close the movable door of platform!
Maximum permissible load of jib (to lift up the mast
section)!
Please fasten the safety belt!
“CE” sign

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1-6 SC Series Safety Signs
Safety Signs
2. Position of Safety Signs on Construction Hoist