Zortrax Dss User manual

User Guide

Zortrax DSS

Table of content

Introduction 1

Intended use of the Zortrax DSS Station 1

General Safety Information 2

Health and Safety at Work 2

Electrical Safety 3

Mechanical Safety 3

Risk of Burns 4

Warning and Safety Labels on Zortrax Devices 4

Safe Storage and Transport Guidance 4

Electromagnetic Compatibility (EMC) 5

What’s in the Box 6

Main Components 6

Zortrax DSS Station Glossary 9

First Use Preparations 10

Basic Maintenance and Service Work 17

Support and Troubleshooting 19

Specification 21

Recycling 22

Waste electrical and electronic equipment 22

Certification 22

are registered trademarks of Zortrax and are subject to legal protection.

Introduction

Read this User Guide carefully and thoroughly before operating Zortrax products for the

first time. The User Guide includes basic information about the Zortrax DSS station, safety

and protection guidelines as well as advice on preparing the machine for the first use

and basic maintenance work. Ignorance and non-compliance with these instructions may

result in property damage, injuries, device failures or improper work of the device. It is also

necessary to ensure that every user knows, fully understands and follows the instructions

provided in this User Guide.

The Manufacturer makes every effort to ensure that Zortrax products are safe in transpor-

tation, installation, usage, storage and disposal.

However, due to the lack of direct and ad hoc control as well as other conditions influen-

cing the device and those that are beyond the Manufacturer’s knowledge, the Manufac-

turer is not responsible for damages, injuries, failures and costs resulting from improper

transportation, installation, usage, storage and disposal. Furthermore, the users should

take into consideration the risk of possible faults of the device resulting from material and

production defects.

Intended use of the Zortrax DSS Station

The Zortrax DSS station is an innovative device dedicated to the Zortrax Inventure. The

Zortrax DSS station’s work is based on a fast and easy support material dissolving sys-

tem. The material is dissolved in warm water so that removing the support structures

is remarkably effortless. What is more, the whole process is fully automated and does

not demand manual work. The water is heated inside the station thanks to two heating

elements. Furthermore, the Zortrax DSS station is equipped with a rotor that ensures a

continuous water circulation. Thanks to this solution, it is possible to remove the support

material from hard-to-reach areas due to the constant movement of the model and the

water. The Zortrax DSS station guarantees high effectiveness of the dissolving process,

however, it is the user’s responsibility to adjust proper temperature and time settings

during the support material dissolving process, depending on the material that was used

to print the model.

Due to the size and specificity, Zortrax devices are not intended for use by children under

the age of 14 and by people with reduced manual, motor and psychomotor skills. The

are registered trademarks of Zortrax and are subject to legal protection.

Manufacturer recommends providing assistance and guidance to people with disabilities

and older adults who wish to operate the Zortrax DSS station.

General Safety Information

This User Guide contains important safety directions that should be followed during

installation and operation of the Zortrax DSS station. It also mentions situations which

require special attention and includes warnings against negligence and misuse that could

cause damages or injuries.

The Zortrax DSS station operates at high temperatures and has easily accessible movable

components, therefore, you must be particularly careful when handling or operating the

device. While operating the Zortrax DSS station, it is extremely important to avoid situ-

ations that may lead to burns or interference in proper functioning. Use safety gloves

when removing the top cover during operation of the device in order to avoid potential

burns.

Do not leave the machine unattended during the process of dissolving the support ma-

terial - check the device periodically for proper functioning in order to avoid potential

accidents or breakdowns. Turn off the Zortrax DSS station once the process is finished.

Monitor your device for wear and tear regularly. Contact our Support Center at: http://

support.zortrax.com/ for assistance while replacing worn or broken parts.

Keep the Zortrax DSS station away from heat sources, fire, flammable materials, humidity

as well as water and other liquids. Place the machine away from any equipment emitting

radiation. To prevent any inadvertent use, keep the device out of reach of children and ani-

mals. It is forbidden to shake or drop the Zortrax DSS station as it may cause breakdowns.

The equipment is not intended for use in a potentially explosive environment.

Health and Safety at Work

All service and maintenance activities as well as device operation require wearing safety

gloves included in the Starter Kit. Wearing safety gloves is also advised while removing a

model from the Zortrax DSS station. Food and beverages should be kept away from both

the Zortrax DSS station and 3D printed objects.

While operating Zortrax devices, all measures regarding health and safety provided in this

User Guide as well as in separate regulations should be taken into account.

are registered trademarks of Zortrax and are subject to legal protection.

Electrical Safety

Each Zortrax DSS station has been tested for compliance with Low Voltage Directive. In

order to ensure the highest safety standards, including protection against short circuit,

overload, overvoltage and printer overheating, do not attempt to modify the printer and

do not use electronic replacement parts other than those recommended by the Manufac-

turer.

Replace electronic units according to the instructions and be particularly careful while

using the tools supplied with the device.

Before plugging the power cable into the outlet, make sure that the power supply voltage

in the outlet matches the required value provided on the nameplate at the back of the

Zortrax DSS station. Avoid overloading the outlet with too many devices.

The Zortrax DSS station must be well-grounded. Always make sure that the ground com-

plies with local and national regulations.

Use only the original power cable supplied with the machine. Do not damage, cut or repair

the cable. A damaged cable should be immediately replaced with a new one.

All maintenance and repair work should be carried out while the device is off and unplug-

ged. Do not expose the device to moisture and liquids. Modifications such as soldering of

electronic subunits are forbidden.

Mechanical Safety

The Zortrax DSS station has a movable component in the form of a rotor. Therefore, it is for-

bidden to reach into the device or put anything inside the device when it is running, about to

start running or at rest. This may lead to serious injuries or damages.

Tools and accessories from the Starter Kit box should be used with special care for intended

purposes only. Improper use may cause serious injuries.

Before inserting a model with support material into the Zortrax DSS station, make sure that

the device contains a rinsing basket that protects the 3D printed object from coming into

direct contact with the rotor and the heater.

are registered trademarks of Zortrax and are subject to legal protection.

The unit is hot and contains hot liquid. Allow to cool before handling.

Hot surface. Allow to cool before touching

This warning symbol indicates that special care should be taken when repair-

ing the device. Also, it points out an important step to carry out.

Risk of Burns

There is a high risk of burns while operating the Zortrax DSS station as the water heated

in the device may reach up to 80⁰ C [176⁰ F]. Do not touch the top cover with bare hands

as it may be hot. In order to remove a model from the Zortrax DSS station, use the pliers

which are specially adapted for this purpose.

Do not ignore the warning labels placed on the devices.

Moreover, constructional modifications of the DSS station’s operating temperature are

not permitted as it may cause serious injuries or bring damage to the device.

Warning and Safety Labels on Zortrax Devices

Safe Storage and Transport Guidance

The Zortrax DSS station must be stored between 0 and 35⁰ C [32 and 95⁰ F]. The storage

space should be free of moisture and other extreme conditions.

Transport Instructions

When stacking several devices on a pallet, follow the instructions provided on the packaging.

are registered trademarks of Zortrax and are subject to legal protection.

One device may weigh 9 kg [19 lbs]. It is therefore advisable to provide safe pallet storage

but not higher than 1,7 m [5’7”]. It should be noted that the packages must not project

beyond the outline of the pallet. Packages stacked on the pallet should be then bound

together and wrapped in foil. The pallet prepared as above can be then forwarded to the

shipping company.

Pallet stacking and destacking should be carried out by two people. The package with the

device should be lifted or moved using special handles.

Electromagnetic Compatibility (EMC)

Each Zortrax DSS station complies with Part 15 of the FCC rules. Operation is subject to

the following two conditions: (1) this device may not cause harmful interference, and (2)

this device must accept any interference received, including interference that may cause

undesired operation.

This equipment generates, uses, and can radiate radio frequency energy and, if not instal-

led and used in accordance with this instruction manual, may cause harmful interference

to radio communications. Operation of this equipment in a residential area is likely to

cause harmful interference, in which case the user will be required to correct the interfe-

rence at his own expense.

are registered trademarks of Zortrax and are subject to legal protection.

What’s in the Box

Main Components

1. Frontview:

Rubber Gloves Brush Drain Pipe

Power Cable Quick Start Guide Rinsing Basket

Temperature Display

Temperature Buttons

Time Display

Time Buttons

are registered trademarks of Zortrax and are subject to legal protection.

2. Left-side view:

3. Back View:

Top Cover

Left Handle

Switch

Power Connector

Drain Valve

are registered trademarks of Zortrax and are subject to legal protection.

4. Right-side view:

Right Handle

Rinsing Basket

are registered trademarks of Zortrax and are subject to legal protection.

Zortrax DSS Station Glossary

TEMPERATURE DISPLAY

a high contrast screen displaying the temperature in which the support material is going

to be dissolved. The temperature value is set manually and stays at the same level thro-

ughout the whole process of cleaning the model. What’s more, the temperature display is

divided into two parts: actual temperature and target temperature

TIME DISPLAY

a high contrast screen displaying the time during which the support material is going

to be dissolved. The time is set manually, depending on the size and complexity of the

model. The time display shows the flow of time so that a user knows how much time is

left until the dissolving process has been finished. The screen displays two values: hours

and minutes.

RINSING BASKET

a metal container built of bars in which a model is inserted and then put into water in

the Zortrax DSS station. The basket allows for an unrestrained water circulation around

the model, and protects the model from potential damage by the rotor or the heating

element.

ROTOR

a movable component of the Zortrax DSS station. The rotor whirls around its own axis

during the support material dissolving process, and as a result ensures a constant water

circulation inside the device.

VALVE

a component placed at the back of the device which regulates the flow of water. Once the

dissolving process has been finished, the water with the dissolved support material can be

drained into the plumbing through the valve.

are registered trademarks of Zortrax and are subject to legal protection.

First Use Preparations

1. Open the box and remove the cushioning.

2. Use the handles to take the Zortrax DSS station out of the box. The handles are on both sides of the

housing.

are registered trademarks of Zortrax and are subject to legal protection.

3. Remove the security foil.

4. Remove the top cover.

are registered trademarks of Zortrax and are subject to legal protection.

5. Remove the rinsing basket.

NOTE! Make sure that no foils or other elements have been left inside the device.

6. Put the model in the rinsing basket.

are registered trademarks of Zortrax and are subject to legal protection.

7. Carefully place the basket inside the Zortrax DSS station.

8. Fill up the Zortrax DSS station with warm water.

NOTE! Do not fill the Zortrax DSS station all the way to the top. Make sure that the

water level is above the model.

are registered trademarks of Zortrax and are subject to legal protection.

9. Put the top cover back into place.

10. Plug in the power cable and turn on the Zortrax DSS station.

are registered trademarks of Zortrax and are subject to legal protection.

11. Press the POWER ON switch. Set the temperature and time with the buttons on the front.

NOTE! The recommended settings of the Zortrax DSS station for models printed

with specific materials are available at:

http://support.zortrax.com/preparation-first-use-dss-station/.

12. Once the process is finished, turn off the Zortrax DSS station and unplug the power cable.

are registered trademarks of Zortrax and are subject to legal protection.

14 Remove the rinsing basket with the model. Rinse the model under running water and let it air dry. You

can also use paper towels.

13. Remove the top cover.

WARNING! Be careful, the Zortrax DSS station contains hot water. Wear rubber glo-

ves and safety goggles.

are registered trademarks of Zortrax and are subject to legal protection.

Basic Maintenance and Service Work

Maintenance work should be regular in order to keep the Zortrax DSS station in good

condition. Some parts require maintenance before each process of dissolving the support

and some every few hundred working hours. All maintenance activities do not take much

time and they are not complicated. Before commencing any repair it is extremely impor-

tant to turn off the device and let it cool down. Remember to always wear safety gloves

and glasses. The Zortrax DSS station is delivered with a full set of tools needed to carry

out maintenance and service work.

The following tables present maintenance and repair guidelines connected with each sec-

tion of the Zortrax DSS station, together with specific check points, necessary activities

and their frequency.

are registered trademarks of Zortrax and are subject to legal protection.

Activity Frequency Solution to problems Necessary acces-

sories

Water exchange Every time before starting

the process of dissolving

the support structures or

once the water becomes

more and more murky/

milky while removing sup-

port from a big model

Empty the Zortrax DSS

station. Rinse and ll it with

water

Cleaning the

interior of the

Zortrax DSS

station (the

heater and the

temperature

sensor) and the

rinsing basket

During each water

exchange

Fill the Zortrax DSS station

with a little amount of water

and clean the heater and

the temperature sensor with

a brush. Clean the basket

under running water

A brush

Removing

limescale from

the heater and

the temperature

sensor

Every 1000 working hours Use a descaler to remove

limescale. Follow the manu-

facturer’s instructions

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