zortrax DSS User manual

User Guide
Zortrax DSS

Table of content
Introduction 1
Intended use of the Zortrax DSS Station 1
General Safety Information 2
Health and Safety at Work 2
Electrical Safety 3
Mechanical Safety 3
Risk of Burns 4
Warning and Safety Labels on Zortrax Devices 4
Safe Storage and Transport Guidance 4
Electromagnetic Compatibility (EMC) 5
What’s in the Box 6
Main Components 6
Zortrax DSS Station Glossary 9
First Use Preparations 10
Basic Maintenance and Service Work 17
Support and Troubleshooting 19
Specification 21
Recycling 22
Waste electrical and electronic equipment 22
Certification 22

©2017, Zortrax S.A. All rights reserved. All trade names, logos and trademarks mentioned in the following document
are registered trademarks of Zortrax and are subject to legal protection.
1
Introduction
Read this User Guide carefully and thoroughly before operating Zortrax products for the
first time. The User Guide includes basic information about the Zortrax DSS station, safety
and protection guidelines as well as advice on preparing the machine for the first use
and basic maintenance work. Ignorance and non-compliance with these instructions may
result in property damage, injuries, device failures or improper work of the device. It is also
necessary to ensure that every user knows, fully understands and follows the instructions
provided in this User Guide.
The Manufacturer makes every effort to ensure that Zortrax products are safe in transpor-
tation, installation, usage, storage and disposal.
However, due to the lack of direct and ad hoc control as well as other conditions influen-
cing the device and those that are beyond the Manufacturer’s knowledge, the Manufac-
turer is not responsible for damages, injuries, failures and costs resulting from improper
transportation, installation, usage, storage and disposal. Furthermore, the users should
take into consideration the risk of possible faults of the device resulting from material and
production defects.
Intended use of the Zortrax DSS Station
The Zortrax DSS station is an innovative device dedicated to the Zortrax Inventure. The
Zortrax DSS station’s work is based on a fast and easy support material dissolving sys-
tem. The material is dissolved in warm water so that removing the support structures
is remarkably effortless. What is more, the whole process is fully automated and does
not demand manual work. The water is heated inside the station thanks to two heating
elements. Furthermore, the Zortrax DSS station is equipped with a rotor that ensures a
continuous water circulation. Thanks to this solution, it is possible to remove the support
material from hard-to-reach areas due to the constant movement of the model and the
water. The Zortrax DSS station guarantees high effectiveness of the dissolving process,
however, it is the user’s responsibility to adjust proper temperature and time settings
during the support material dissolving process, depending on the material that was used
to print the model.
Due to the size and specificity, Zortrax devices are not intended for use by children under
the age of 14 and by people with reduced manual, motor and psychomotor skills. The

©2017, Zortrax S.A. All rights reserved. All trade names, logos and trademarks mentioned in the following document
are registered trademarks of Zortrax and are subject to legal protection.
2
Manufacturer recommends providing assistance and guidance to people with disabilities
and older adults who wish to operate the Zortrax DSS station.
General Safety Information
This User Guide contains important safety directions that should be followed during
installation and operation of the Zortrax DSS station. It also mentions situations which
require special attention and includes warnings against negligence and misuse that could
cause damages or injuries.
The Zortrax DSS station operates at high temperatures and has easily accessible movable
components, therefore, you must be particularly careful when handling or operating the
device. While operating the Zortrax DSS station, it is extremely important to avoid situ-
ations that may lead to burns or interference in proper functioning. Use safety gloves
when removing the top cover during operation of the device in order to avoid potential
burns.
Do not leave the machine unattended during the process of dissolving the support ma-
terial - check the device periodically for proper functioning in order to avoid potential
accidents or breakdowns. Turn off the Zortrax DSS station once the process is finished.
Monitor your device for wear and tear regularly. Contact our Support Center at: http://
support.zortrax.com/ for assistance while replacing worn or broken parts.
Keep the Zortrax DSS station away from heat sources, fire, flammable materials, humidity
as well as water and other liquids. Place the machine away from any equipment emitting
radiation. To prevent any inadvertent use, keep the device out of reach of children and ani-
mals. It is forbidden to shake or drop the Zortrax DSS station as it may cause breakdowns.
The equipment is not intended for use in a potentially explosive environment.
Health and Safety at Work
All service and maintenance activities as well as device operation require wearing safety
gloves included in the Starter Kit. Wearing safety gloves is also advised while removing a
model from the Zortrax DSS station. Food and beverages should be kept away from both
the Zortrax DSS station and 3D printed objects.
While operating Zortrax devices, all measures regarding health and safety provided in this
User Guide as well as in separate regulations should be taken into account.

©2017, Zortrax S.A. All rights reserved. All trade names, logos and trademarks mentioned in the following document
are registered trademarks of Zortrax and are subject to legal protection.
3
Electrical Safety
Each Zortrax DSS station has been tested for compliance with Low Voltage Directive. In
order to ensure the highest safety standards, including protection against short circuit,
overload, overvoltage and printer overheating, do not attempt to modify the printer and
do not use electronic replacement parts other than those recommended by the Manufac-
turer.
Replace electronic units according to the instructions and be particularly careful while
using the tools supplied with the device.
Before plugging the power cable into the outlet, make sure that the power supply voltage
in the outlet matches the required value provided on the nameplate at the back of the
Zortrax DSS station. Avoid overloading the outlet with too many devices.
The Zortrax DSS station must be well-grounded. Always make sure that the ground com-
plies with local and national regulations.
Use only the original power cable supplied with the machine. Do not damage, cut or repair
the cable. A damaged cable should be immediately replaced with a new one.
All maintenance and repair work should be carried out while the device is off and unplug-
ged. Do not expose the device to moisture and liquids. Modifications such as soldering of
electronic subunits are forbidden.
Mechanical Safety
The Zortrax DSS station has a movable component in the form of a rotor. Therefore, it is for-
bidden to reach into the device or put anything inside the device when it is running, about to
start running or at rest. This may lead to serious injuries or damages.
Tools and accessories from the Starter Kit box should be used with special care for intended
purposes only. Improper use may cause serious injuries.
Before inserting a model with support material into the Zortrax DSS station, make sure that
the device contains a rinsing basket that protects the 3D printed object from coming into
direct contact with the rotor and the heater.