ZUCCHETTI AZZURRO ZCS User manual

EV CHARGER
3PH 22KW

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EV CHARGER
3PH 22kW
User Manual

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General instructions
This manual contains important safety instructions that must be followed during installation and
maintenance of the equipment.
Please keep these instructions!
This manual must be considered an integral part of the equipment, and must be available at all
times to everyone who interacts with the equipment. The manual must always accompany the
equipment, even when it is transferred to another user or plant.
Copyright statement
Copyright of this manual belongs to Zucchetti Centro Sistemi S.p.A. No part of this manual may be
copied (including the software), reproduced or distributed in any form or by any means without
the permission of Zucchetti Centro Sistemi S.p.A. All rights reserved. ZCS reserves the right to final
interpretation. This manual is subject to change based on feedback from users, installers or
customers. Please check our website at http://www.zcsazzurro.com for the latest version.
Technical support
ZCS offers a support and technical consultancy service accessible by sending a request directly
from the website https://www.zcsazzurro.com/it/support.
The following toll-free number is available for the Italian territory: 800 72 74 64.

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Table of Contents
1. Preliminary safety instructions..........................................................................................................8
1.1. Safety instructions .....................................................................................................................8
1.2. Symbols and icons....................................................................................................................11
1.3. Labels.......................................................................................................................................12
2. Product features .............................................................................................................................13
2.1. Product presentation ...............................................................................................................13
2.2. Operating diagram...................................................................................................................14
3. Installation......................................................................................................................................16
3.1. Checks before installation ........................................................................................................16
3.1.1. Installation tools ......................................................................................................................18
3.2. Installation process ..................................................................................................................20
3.2.1. Installation position .................................................................................................................20
3.2.2. Movement of the charger ........................................................................................................20
3.3. Materials and cables ................................................................................................................21
4. Electrical connections .....................................................................................................................22
4.1. Connecting PGND cables (grounding).......................................................................................22
4.2. Connecting the AC power cables..............................................................................................24
4.3. External protection devices......................................................................................................26
4.4. Communication systems ..........................................................................................................26
5. Mounting ........................................................................................................................................28
5.1. Wall mounting .........................................................................................................................28
5.2. Mounting on metal support .....................................................................................................29
5.3. Locking.....................................................................................................................................30
6. Commissioning................................................................................................................................31
6.1. Preliminary safety inspection ...................................................................................................31
6.2. Starting the charging station ....................................................................................................31
7. Configuration..................................................................................................................................32
7.1. Procedure ................................................................................................................................32

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7.2. Password setting, mode of use and power limitation...............................................................33
7.3. Menu for repairs or maintenance ............................................................................................35
7.4. Configuration of RFID card (to enable charging in online and offline mode).............................36
8. Working mode ................................................................................................................................38
8.1. Online ......................................................................................................................................38
8.2. Offline......................................................................................................................................39
8.3. Plug&Play.................................................................................................................................40
9. ZVM-GATEWAY...............................................................................................................................42
9.1. Introduction ................................................................................................................................42
9.2. Product overview ........................................................................................................................42
9.3. Features ......................................................................................................................................43
9.3.1. OCCP 1.6 Protocol....................................................................................................................43
9.3.2. Management of charger unit ...................................................................................................43
9.3.3. LED indications.........................................................................................................................45
9.4. Installation...............................................................................................................................46
9.4.1. Installation tips ........................................................................................................................46
9.4.2. Installation materials ...............................................................................................................46
9.4.3. ZVM-GATEWAY positioning......................................................................................................46
9.4.4. Internet connection .................................................................................................................47
9.5. Commissioning.........................................................................................................................47
9.6. Wi-Fi Configuration..................................................................................................................48
9.7. Back-end configuration ............................................................................................................52
9.8. ZVM-GATEWAY update ............................................................................................................55
10. Operation....................................................................................................................................56
10.1. Connecting the charger to the electric vehicle .........................................................................56
10.2. Start of charging ......................................................................................................................56
10.3. End of charging ........................................................................................................................56
11. Technical datasheet.....................................................................................................................57
12. Troubleshooting and maintenance ..............................................................................................58
12.1. Troubleshooting.......................................................................................................................58

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12.2. Maintenance............................................................................................................................60
13. Dismantling and disposal.............................................................................................................61
14. Warranty .....................................................................................................................................62

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Preface
General information
Please read this manual carefully before installation, use or maintenance. This manual contains
important safety instructions that must be followed during installation and maintenance of the
system.
Scope
This manual describes the assembly, installation, electrical connection, commissioning,
maintenance and troubleshooting of the EV CHARGER:
3PH 22kW
Keep this manual so that it is accessible at all times.
Recipients
This manual is intended for qualified technical personnel (installers, technicians, electricians,
technical support personnel or anyone who is qualified and certified to work on an electrical
system), responsible for installing, starting up and operating the charging station.
Symbols used
This manual provides information for safe operation and uses certain symbols to ensure the safety
of personnel and materials, and for efficient use of the equipment during normal operation.
It is important to understand this information to avoid accidents and damage to property. Please
take note of the following symbols used in this manual.
Danger: indicates a hazardous situation which, if not resolved or
avoided, could result in serious personal injury or death
Danger
Warning: indicates a hazardous situation which, if not resolved or
avoided, could result in serious personal injury or death
Warning

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Caution: indicates a hazardous situation which, if not resolved or
avoided, could result in minor or moderate personal injury
Caution
Attention: indicates a potentially hazardous situation which, if not
resolved or avoided, could result in damage to the system or other
property
Attention
Note: provides important tips on the correct and optimal
operation of the product
Note

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1. Preliminary safety instructions
If you have problems or questions in reading and understanding the
following information, please contact Zucchetti Centro Sistemi S.p.A.
through the appropriate channels.
Note
1.1. Safety instructions
Highlights the safety instructions to be followed during installation and use of the equipment.
Before installing and using the equipment, make sure you read and understand the instructions in
this manual and familiarise yourself with the relative safety symbols shown in this chapter.
According to national and local requirements, permission must be obtained from your local
provider before connecting to the electrical grid, making sure that the connections are carried out
by a qualified electrician. All installation work must be carried out by a qualified and competent
electrician.
Contact the nearest authorised service centre for any repairs or maintenance. Contact your
distributor for information on the nearest authorised service centre. DO NOT carry out repairs
yourself, as this may result in injury or damage.
Qualified personnel
Ensure that the operator has the necessary skills and training to operate the equipment. Personnel
responsible for use and maintenance of the equipment must be qualified and capable of performing
the activities described, and must also have appropriate knowledge on how to correctly interpret
the contents of this manual. For safety reasons, this charging station can only be installed and
serviced by a qualified electrician with the necessary training and/or skills and knowledge.
Zucchetti Centro Sistemi S.p.A. declines all responsibility for damage to property or personal injury
caused by incorrect use of the device.
Do not attempt in any way to repair or replace components of the charging station without the
assistance of qualified personnel.
Installation requirements
Install and start the charging station according to the following instructions. Place the charging
station on suitable load-bearing supports with sufficient load capacity (such as metal walls or
columns) and make sure it is positioned vertically. Choose a suitable location for the installation of
the electrical equipment. Make sure there is sufficient space for heat dispersion and to
accommodate future maintenance. Maintain adequate ventilation and ensure that there is enough
air circulation for cooling.

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Do not place the charging station near explosive, flammable
materials, chemical vapours or potentially hazardous materials.
Danger
Figure 1 –Do not lose or damage this manual
Transport requirements
If you encounter problems with the packaging that could damage the charging station or if you find
any visible damage, immediately notify the transport company. If necessary, request assistance
from an installer or from Zucchetti Centro Sistemi S.p.A. Transport of the equipment, especially by
road, must be carried out with vehicles suitable to protect the components (in particular, electronic
components) against violent knocks, humidity, vibrations, etc.
Electrical connections
Please follow all the electrical regulations on accident prevention.
Before connecting the electrical cables, make sure to properly
disconnect the voltage on the AC connection cables, and do not
connect any charging cables for electric vehicles.
Danger