4Ddoors CX1024 Manual

www.4ddoors.com.au
instructions for fitting, operating and maintenance
Sliding operator
CX1024

2
A
B
Ø 12 mm
Ø 5,5 mm
17 mm
3 mm
2
17
5 mm
3 mm
PIC 01

3
200
343
178
226
334
3 328
200
343
160
74
50
100
128
206
283
D1
28
36
17.5 7.5
6.5
37
25
30
6 8.7
9
450 450
52 1004
6.5
17.5
7.5
40
28
240
920
100
1020
240100
240 920 100 240100
1020
C
6 x 6 x
438 634
438 632
438 631
2901624
D2
D3
D4
108
PIC 01

ENGLISH 4
Table of contents
1 ABOUT THIS MANUAL 5
2 NOTES 5
2.1 Applicable documents . . . . . . . . . . . . . . . . .5
2.2 Intended use. . . . . . . . . . . . . . . . . . . . .5
2.3 Unintended use . . . . . . . . . . . . . . . . . . .5
2.4 Installer qualifi cation. . . . . . . . . . . . . . . . . .5
2.5 Warning notices used . . . . . . . . . . . . . . . . .5
2.6 International colour code in accordance with IEC 757 . . . . .5
2.7 Symbols used . . . . . . . . . . . . . . . . . . . .5
3 SAFETY INSTRUCTIONS 6
3.1 Safety instructions for installation, maintenance, repair and
disassembly of the gate system . . . . . . . . . . . . .6
3.2 Safety instructions for installation. . . . . . . . . . . . .6
4 INSTALLATION 7
4.1 Checking and preparing the gate/gate system. . . . . . . .7
4.2 Installing the sliding opener . . . . . . . . . . . . . . .7
4.3 Gear rack installation . . . . . . . . . . . . . . . . .9
4.4 Installing and adjusting the end position magnets . . . . . .11
5 COMMISSIONING/CONNECTING ADDITIONAL
COMPONENTS 13
5.1 Information on electrical work . . . . . . . . . . . . . .13
5.2 Electrical connection of the opener . . . . . . . . . . . .13
5.3 Connecting the warning lights . . . . . . . . . . . . . .13
5.4 Connecting external lighting. . . . . . . . . . . . . . .14
5.5 Command inputs . . . . . . . . . . . . . . . . . . .14
5.6 Stop input . . . . . . . . . . . . . . . . . . . . . .14
5.7 Light barrier connection . . . . . . . . . . . . . . . .14
5.8 Closing edge protection . . . . . . . . . . . . . . . .15
5.9 Radio receiver . . . . . . . . . . . . . . . . . . . .15
6 STRUCTURE OF THE CONTROL 16
6.1 Display indicators . . . . . . . . . . . . . . . . . . .16
6.2 The  and  function buttons in normal mode . . . . . . .16
6.3 Buttons in programming mode and menu structure . . . . . .16
6.4 Programming mode (main menu 1) . . . . . . . . . . . .16
6.5 Settings in the function menu . . . . . . . . . . . . . .17
6.6 Settings in the time menu. . . . . . . . . . . . . . . .17
6.7 Settings in the value menu . . . . . . . . . . . . . . .17
6.8 Loading the standard values (main menu 5) . . . . . . . .17
6.9 Starting the self teach-in function for the run times
(main menu 4) . . . . . . . . . . . . . . . . . . . .17
7 CONFIGURING THE CONTROL 18
7.1 The confi guration menu . . . . . . . . . . . . . . . .18
7.2 Gate partially open position (pedestrian access) . . . . . . .19
7.3 Opening direction of the gate . . . . . . . . . . . . . .19
7.4 Pre-warning period warning light (terminals E4/E5)
in the open direction. . . . . . . . . . . . . . . . . .19
7.5 Pre-warning period warning light (terminals E4/E5)
in the close direction. . . . . . . . . . . . . . . . . .19
7.6 Running speed in the open direction . . . . . . . . . . .19
7.7 Running speed in the close direction . . . . . . . . . . .20
7.8 Soft running speed . . . . . . . . . . . . . . . . . .20
7.9 Start-up suppression . . . . . . . . . . . . . . . . .20
7.10 Warm-up ramp in the open direction . . . . . . . . . . .20
7.11 Warm-up ramp in the close direction . . . . . . . . . . .20
7.12 Soft stop in the open direction . . . . . . . . . . . . . .21
7.13 Soft stop in the close direction . . . . . . . . . . . . . .21
7.14 Start pulse (terminals J1/J4) when the gate is opening . . . .21
7.15 Start pulse (terminals J1/J4) when the gate is closing . . . . .21
7.16 Start pulse (terminals J1/J4) when the gate is opening . . . .22
7.17 Start pulse (START P, terminals J2/J4)
with pedestrian opening . . . . . . . . . . . . . . . .22
7.18 Automatic closing . . . . . . . . . . . . . . . . . . .22
7.19 Quick close after passage . . . . . . . . . . . . . . .22
7.20 Quick close after passage of both light barriers . . . . . . .22
7.21 Warning light (terminals E4/E5) during the pause time . . . .23
7.22 Command inputs (terminals J1/J4, J2/J4) function . . . . . .23
7.23 Stop input (terminals J3/J4) . . . . . . . . . . . . . . .23
7.24 Photocell 1 input (terminals J5/J9) . . . . . . . . . . . .24
7.25 Photocell 2 input (terminals J6/J9) . . . . . . . . . . . .24
7.26 Testing the safety devices . . . . . . . . . . . . . . .24
7.27 Closing edge protection 1 (terminals J7/J9) input . . . . . .24
7.28 Closing edge protection 2 (terminals J8/J9) input . . . . . .25
7.29 Evaluation of the closing edge protection. . . . . . . . . .25
7.30 Obstacle sensor in the open direction . . . . . . . . . . .25
7.31 Obstacle sensor in the close direction . . . . . . . . . . .25
7.32 Obstacle sensor in the open direction . . . . . . . . . . .26
7.33 Obstacle sensor in the close direction . . . . . . . . . . .26
7.34 Function of the option relay (terminals B1/B2) . . . . . . . .26
7.35 Radio receiver channel 2 function . . . . . . . . . . . .27
7.36 Warning/signal light output function . . . . . . . . . . . .27
7.37 ADI interface. . . . . . . . . . . . . . . . . . . . .27
7.38 End of programming. . . . . . . . . . . . . . . . . .27
7.39 Reading the cycle counter . . . . . . . . . . . . . . .28
7.40 Indicating maintenance due . . . . . . . . . . . . . . .28
8 OPERATION 29
8.1 Instructing personnel . . . . . . . . . . . . . . . . .29
8.2 Function check . . . . . . . . . . . . . . . . . . . .29
8.3 Conduct in the event of/following a power failure. . . . . . .29
9 INSPECTION, CHECKS AND MAINTENANCE 30
10 MALFUNCTIONS 31
10.1 LED MAINS does not switch on . . . . . . . . . . . . .31
10.2 LED OVERLOAD switched on . . . . . . . . . . . . . .31
10.3 Extended pre-warning period . . . . . . . . . . . . . .31
10.4 Opener runs at minimum speed in the open and close direction 31
10.5 The gate does not open or close fully . . . . . . . . . . .31
11 LOADING THE ERROR MEMORY (MAIN MENU 3) 31
12 ERROR TABLE 32
13 "-PRG" MENU FUNCTION OVERVIEW 34
14 "-CNT" MENU FUNCTION OVERVIEW 36
15 "-ERR" MENU FUNCTION OVERVIEW 36
16 "-LRN" MENU FUNCTION OVERVIEW 36
17 "-DEF" MENU FUNCTION OVERVIEW 36
18 CONNECTION OVERVIEW 38
19 CABLE LAYING DIAGRAM 40
20 DISASSEMBLY AND DISPOSAL 41
21 OPTIONAL ACCESSORIES 41
22 WARRANTY CONDITIONS 41
23 TECHNICAL DATA 41
Transmission and reproduction of this document, utilisation and
communication of its content are prohibited without express authorisation.
Contravention of this rule could lead to obligation to pay compensation.
All rights reserved with regard to patent claims or submission of design or
utility patent. Subject to modifi cation.

ENGLISH5
1 ABOUT THIS MANUAL
▪ This manual is a translation of the original manual within the
sense of EC Directive 2006/42/EC. Read this manual carefully
and fully. It contains important information regarding the
product. Observe the information and, in particular, observe
the safety and warning information.
▪ Please keep this manual in a safe place!
▪ Instructions in languages other than German are translations
of this original manual.
2 NOTES
2.1 Applicable documents
The following documents must be available for the safe use and
maintenance of the gate system:
▪ This manual
▪ The manual for the sliding gate
2.2 Intended use
▪ The opener may be used for private and commercial
purposes.
▪ The sliding opener is only intended for operation of smooth-
running sliding gates. The maximum permissible gate size and
weight must not be exceeded.
▪ It must be possible to open and close the gate easily by hand.
▪ Please observe the manufacturer's information on possible
gate and opener combinations. Possible hazards within
the sense of DIN EN 13241-1 can be avoided by carrying
out construction and installation in accordance with our
specifi cations. Gate systems located in public areas which
are only equipped with one safety device, e.g. force limitation,
may only be operated under supervision.
2.3 Unintended use
▪ Continuous operation and use on gates with gradients or
slopes is not permitted.
▪The sliding opener must not be operated in areas at risk
of explosion.
▪ The opener is not designed for operating sluggish/stiff gates,
i.e. gates which cannot be opened or closed by hand, or only
with diffi culty.
2.4 Installer qualifi cation
Only correct installation and maintenance, carried out by a
competent/expert fi rm or individual in accordance with the
manuals can ensure that an installation will proceed safely and
as intended. In accordance with EN 12635, an expert is someone
with appropriate education, qualifi ed knowledge and practical
experience to correctly and safely install, check and maintain a
gate system.
2.5 Warning notices used
The general warning symbol indicates a hazard that
poses a risk of injury or death.
The general warning symbol in conjunction with the warning
levels described below are used in this manual.
DANGER!
Indicates a hazard which poses an imminent risk of death
or serious injury.
WARNING!
Indicates a hazard that poses a risk of death or serious
injury.
CAUTION!
Indicates a hazard that poses a risk of minor or moderate injury.
ATTENTION!
Indicates a hazard that poses a risk of product damage or
destruction.
2.6 International colour code in accordance with IEC 757
WH White GN Green
BN Brown YE Yellow
BK Black RD Red
OG Orange BU Blue
GY Grey VT Violet
RS Pink
2.7 Symbols used
2.5 = See Section 2.5
= Factory setting
Dear customer
We are delighted that you have chosen one of our quality products.

ENGLISH 6
3 SAFETY INSTRUCTIONS
WARNING!
Risk of injury from
unintentional gate movement!
In the event of improper
installation or operation of the
opener, unintentional gate
movements may be triggered
which may cause people or
objects to become trapped.
In the event of improperly attached control units (e.g. buttons),
unintentional gate movements may be triggered which may
cause people or objects to become trapped.
► Follow all instructions contained in this manual.
► Attach control units at a height of minimum 1.5 m (outside of
the reach of children).
► Install fi xed control units (e.g. buttons) within sight of the
gate but away from moving parts.
In the event of the failure of safety devices, persons or objects
may become trapped.
► In accordance with ASR 1.7, install at least one easily
identifi able and accessible emergency command device
(emergency stop) in the vicinity of the gate, which may be
used to stop the gate in the event of danger.
WARNING!
Risk of injury when the gate is moving!
A moving gate can give rise to injury or damage in the gate
area.
► Do not allow children to play on the gate system.
► Ensure that no persons or objects are located within the
movement area of the gate.
► In the event that the gate system is equipped with only one
safety device, operate the sliding opener only when you can
clearly see the movement area of the gate.
► Monitor movement of the gate until it has reached its end
position.
► Only pass or walk through gate openings of remote-
controlled gate systems if the gate is stationary!
► Never stand within the open gate.
3.1 Safety instructions for installation, maintenance,
repair and disassembly of the gate system
The installation, maintenance, repair and disassembly of the
gate system and the sliding opener must be performed by expert
personnel.
► In the event of the failure of the gate system or the sliding
opener (sluggishness or other faults), always commission
expert personnel immediately to inspect and repair the
system.
3.2 Safety instructions for installation
▪ The expert must ensure that the applicable regulations
concerning safety at work and rules on the operation of
electrical equipment must be observed during installation
work. To this end, the national guidelines must be followed.
Possible hazards per DIN EN 13241-1 can be avoided by
carrying out construction and installation in accordance with
our specifi cations.
▪ After completing installation, the installer of the gate must
declare conformity with DIN EN 13241-1 in accordance with
the scope of application.
▪ Before commencing electrical work, ensure that the
system is fully de-energised and secure it against
unauthorised re-activation.

ENGLISH7
4 INSTALLATION
ATTENTION:
IMPORTANT INSTRUCTIONS FOR SAFE INSTALLATION.
OBSERVE ALL INSTRUCTIONS, INCORRECT INSTALLATION
CAN LEAD TO SERIOUS INJURY.
4.1 Checking and preparing the gate/gate system
WARNING!
Risk of injury from gate system faults!
A fault in the gate system or an improperly aligned gate can
lead to serious injury.
► Do not use the gate system if repair or adjustment work
needs to be performed.
► Check the entire gate system (hinges, gate mounting and
fasteners) for wear and potential damage.
► Check for rust, corrosion or cracks.
The sliding opener is not designed for operating sluggish/stiff
gates, i.e. gates which cannot be opened or closed by hand, or
only with diffi culty.
The opener is only suitable for gates which do not exhibit
gradients or slopes.
The gate must be mechanically sound so that it can be easily
operated by hand (EN 12604).
► Check that the gate can be opened and closed properly.
► Put mechanical gate locks which are not required for operation
with a sliding opener out of operation. This includes, in
particular, the locking mechanisms of the gate lock.
► Secure the gate mechanically to prevent it from overrunning
its guides.
4.2 Installing the sliding opener
WARNING!
Risk of injury from unintentional gate movement
In the event of improper installation or operation of the opener,
unintentional gate movements may be triggered which
may cause people or objects to become trapped.
► Follow all instructions contained in this manual. Danger
of crushing and shearing! Never grab hold of the main or
secondary closing edges when the gate is moving!
4.2.1 Foundation for the sliding opener
ATTENTION!
Faults in the control lines
Control lines and supply lines routed together can lead to
malfunctions.
► Route the control lines of the opener (24 V DC) in a separate
installation system to the supply lines (230/240 V AC).
• A foundation must be cast for the sliding opener, as shown in
Figure 1. The marking indicates the frost-free depth
(in Germany = 80 cm).
• Concrete ≥ B25/C25 (compacted) is required.
• Gates with interior rollers may require a plinth foundation.
• The 230/240 V mains supply line must pass through an empty
conduit in the foundation. The supply line for connection of
24 V accessories must past through a separate empty conduit
separated from the mains supply line.
m
min. 550
min. 350
min. 225
A
24 V
230/240 V~
50 Hz
NYY-I 3 x 1,5 mm2
1
Figure 1 - Foundation
4.2.2 Inserting the base plate
Prepare the concrete foundation in accordance with the
installation dimensions. Secure the ground anchor in the holes
in the metal base plate and insert into the cement surface.
Always observe the installation dimensions! See “Figure 1 -
Foundation” and “Figure 2 - Ground anchor”.
The attachment base must be completely level and clean over its
entire length.
The screw threads of the fl oor anchor, as well as the empty
conduits/cables for electrical connection, must protrude fully.
WARNING!
Unsuitable fi xing materials
Use of unsuitable fi xing materials can lead to the opener being
insecure and coming loose.
• The installer must verify the suitability of the supplied
installation materials for the installation location.

ENGLISH 8
50 mm
A
70mm
2
E
D
Figure 2 - Ground anchor
Note
The foundation must be allowed to harden suffi ciently before
installation.
4.2.3 Fixing the motor base plate to an existing
concrete foundation
Before drilling the four holes, their position must be marked on
the surface of the foundation. Use the motor base plate as a
drilling pattern. Always observe the installation dimensions! See
“Figure 1 - Foundation” and “Figure 2 - Ground anchor”.
Then drill plug holes, clean the holes and fi x the base plate with
suitable installation materials. Ensure to tighten the nut and
washer to the ground.
ATTENTION!
Damage from dirt
Drilling dust and chips can lead to malfunctions.
► Cover the opener when drilling.
100mm + X
X
m
min. 225
A
3
Ø M10
Figure 3 - Heavy load anchor
4.2.4 Opening the opener housing
The cover of the housing must be opened for the sliding opener
to be installed.
ATTENTION!
Potential damage from penetrating moisture!
► Protect the control from moisture when opening the sliding
opener.

ENGLISH9
4.2.5 Installing the opener housing
• Remove the 4 nuts (D) and washers (E) used to fi x the base
plate to the ground anchors during foundation works.
• Cut the empty conduit seal (F) according to the connection
lines and install in the opener housing. Ensure that the holes
are not too large that insects may be able to crawl through.
• When positioning the housing on the fl oor anchors or on the
threaded rods of the heavy load anchor, pull the supply line
and other connection lines through the empty conduit seal into
the housing from below, ensuring that there is no warping.
• Position the opener on the threaded bolts of the base plate,
align parallel to the gate and adjust the height using the
4 height adjustment screws (G). Then fi x the opener motor.
G
E
D
F
4
Figure 4 - Fixing
Note
When tightening, ensure a level, stable and secure fi xing.
A minimum clearance of 5 mm between the anti-trap protection
and gate panel must be adhered to over the entire length of the
gate, see “Figure 5 - Aligning the opener”.
5
> 5 mm
D
97 mm
2 mm
0 - 20 mm
Figure 5 - Aligning the opener
4.3 Gear rack installation
Note
Unlock the sliding opener before installing the gear racks, see
“Figure 8 - Unlocking the opener”.
• Using the height adjuster, raise the opener by approx. 5 mm
and fi x the motor to the base plate.
• Unlock the opener.
• Rest the gear rack against the opener pinion and by sliding
the gate manually, install the gear rack metre by metre to the
gate. Fix the gate rack in alignment with the opener pinion.
• Adjust the opener using the height adjustment screws (G) so
that there is gap of 1 - 2 mm between the rack and pinion. This
prevents the weight of the gate from exerting a load on the
opener.

ENGLISH 10
ATTENTION!
Incorrectly installed or improperly aligned gear racks can lead
to malfunctions. The specified dimensions must be observed!
ATTENTION!
Damage from dirt and fl ying sparks
Drilling dust, chips and flying sparks can lead to malfunctions
and/or corrosion.
► Cover the opener when drilling and welding.
ATTENTION!
Use the plastic gear rack only on smooth-running gates and
gates intended for private use. The max. gate weight of 1000
kg must not be exceeded!
Note
In deviation from the fi gure, suitable connecting elements must
be used on other gate types (e.g. use corresponding woods
screws on wooden gates), diff erent screw-in lengths may also
be required. In deviation from the fi gure, the requisite core
hole diameter may vary according to the material thickness
or strength. The requisite diameter may be Ø 5.0 - 5.5 mm for
aluminium and Ø 5.7 - 5.8 mm for steel.
Ø 5-5,8
Art.-Nr. 438631
438632
≈1-2 mm
6
Figure 6 - Installing the plastic gear rack
Art.-Nr.2901624
min. 130 mm
max. 150 mm
≈1-2 mm
7
Figure 7 - Installing the steel gear rack
Note
When installing metal gear racks on a meter grid, ensure
that they are not installed fl ush, note the continuation of the
toothing. To check a gear rack, counter/hold it from below. See
“Figure 7 - Installing the steel gear rack”.