5D TACTICAL Router JigPro User manual

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INSTRUCTIONS V1 5

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PARTS & TOOLS ASSEMBLY
TOOLS NEEDED
PARTS
A....Guide Plate
B....Router Adapter
C....(4) Router Adapter
Screws
D....Router Adapter Side
Block
E....(2)Router Side Block
Screws
F....Side Plate
G...AR-15/AR-9 Buffer
Plate
H.... AR-10/.308 Buffer
Plate
1. Router
2. Drill
3. 5D Tactical ReadyMILL™
4. 3/8” Drill Bit
5. 21/64” Drill Bit
6. 5/32” Drill Bit
7. Vise
8. Shop Vac
9. #2 Phillips Screwdriver
10. 7/64’ Allen Wrench
11. Eye Protection
12. Ear Protection
13. WD-40 or Cutting Fluid
I....AR-15/AR-9
Takedown Adapter
J.... AR-10/.308
Takedown Adapter
K....AR-15/AR-9
Takedown Pin
L.... AR-10/.308
Takedown Pin
M....Drill Guide
N....Buffer Adapter
O...(12) Jig Screws
P...Guide Pin Set
Q....(4)Router Adapter
Washers
1-1
1-2
1-3
1-4
Clean surface of the 80% receiver and
apply masking tape to the sides.
Apply the Buffer Plate to the back of
the receiver as shown. Use gray Buffer
Plate for AR-15/AR-9 receivers and black
Buffer Plate for AR-10/.308 receivers.
Loosely thread the Buffer Adapter into
the receiver until the Buffer Plate is
pressed against the back of the receiver.
Loosely Install the Takedown Adapter
to the Guide Plate using (2) Jig Screws.
Use smaller silver Takedown Adapter for AR-
15/AR-9 receivers and larger black Takedown
Adapter for AR-10/.308 receivers.
1-5 Orient ambidextrous Side Plates, with
larger 3/8” bushings to the rear. Set
Guide Plate atop Side Plates with numeral ‘3’
visible through guide plate.
1-7
1-8 Align the Buffer Plate with the holes
in the rear of the Guide Plate. Loosely
install (2) Jig Screws.
*ALWAYS WEAR EYE AND HEARING PROTECTION WHEN OPERATING POWER TOOLS*
At 5D Tactical we understand you have chosen to spend your hard earned money
with us, and because of that, we strive for 100% customer satisfaction. Your Router
Jig Pro caries a Lifetime Warranty against manufacturer’s defects. Please contact us
by phone at 508-834-4223 or email [e-mail] with any questions
or concerns regarding the use of your Router Jig Pro.
Replacement parts, build kits, and 80% lowers are available for purchase on our
website; 5DTactical.com
PART 1: JIG ASSEMBLY
1-6 Loosely thread (6) Jig Screws and insert
the 3/8” (biggest) and 5/32” (smallest)
drill bits in the Side Plates as shown and then
tighten all screws.
Thank you for your Router Jig Pro purchase.
Remove drill bits. Align receiver with
the Takedown Adapter, and pass
the Takedown Pin through the receiver and
adapter. Use the correct size Takedown Pin
for the receiver.
AB
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* IMAGE COLORS MAY VARY FROM ACTUAL PRODUCTS
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1-10
1-11
1-12
2-1 2-2
While grasping Guide Plate, pass a
Phillips screwdriver through the hole
in the Buffer Adapter, and tighten. Periodically
check for tightness during jig use.
Install the Drill Guide as shown.
insert (2) Jig Screws, then tighten.
Clamp Jig Assembly securely in a vise
as shown by the notches provided in
the Side Plates.
DO NOT CLAMP JIG BY OUTSIDE OF SIDE PLATES.
DAMAGE WILL OCCUR. REVIEW IMAGES CAREFULLY.
Spray WD-40 into Drill Guide hole and
insert 21/64” drill bit. Do not start the
drill until the bit is fully inserted. Using care to
keep to the drill bit straight and perpendicular
to the receiver, begin drilling. Periodically pull
the drill bit out of the Guide to clear chips.
Apply WD-40 liberally. Drill until the bit exits
the bottom of the receiver.
Once the drill has cleared the lower
receiver remove the Drill Guide by
removing the (2) Jig Screws.
PART 2: DRILLING STEP 1
PART 3: MILLING STEP 1
GENERAL NOTES ON MILLING - READ ENTIRELY:
The provided depth gauge hash marks denote the maximum depth of
cut per pass. Attempting to mill to at depth increments higher than
recommended can cause damage to the ReadyMill
™ and/or receiver.
*Beginners and those seeking maximum nish quality should make milling
passes at less than half a hash mark.*
Ensure that your router base lock is tight and functioning properly. If the
router depth moves or slips while milling, the ReadyMill ™ and/or receiver
can be damaged.
If using a variable speed router, set to the highest speed setting. Do not
insert or remove the ReadyMill ™ while the router is spinning.
Prior to turning the router on, ensure the ReadyMill ™ is centered within
the milling pilot hole and not contacting any part of the receiver. Hold
rmly with 2 hands and apply moderate downward pressure when starting
the router.
While milling, move the router smoothly and in a clockwise manner as
shown in the image. Make sure to take extra care when hitting the corners.
Keep the Router Adapter at against the Guide Plate at all times. Avoid
abruptly pulling the router or exerting excessive force. Slowly nibble away
at the receiver. If you begin to experience chattering, slow down and/or
take shallower depths of cut. Apply WD-40 or cutting uid liberally and
remove chips frequently to prevent galling.
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PLEASE GO TO PG.10 FOR ROUTER ADAPTER INSTALLATION AND ROUTER BIT COMPATIBILITY CHART.
1-9 While Grasping Guide Plate, tighten
(4) Jig Screws, securing Buffer Plate
and Takedown Adapter
*Drilling and cutting tools can shatter, remember to always wear eye protection while operating power tools.*

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3-1
4-1
4-2
4-4
4-5
4-3
3-4
3-2 3-5
3-6
3-3
Install #1 (Short) Guide Pins to Router
Adapter using (2) Guide Pin Screws and
7/64” Allen Wrench. Open end of pins should
be facing up. Do not over-tighten. Make sure
pins are fully seated. Remove #1 (Short) Guide Pins and
install #2 (Medium) Guide Pins.
Do not over-tighten.
Set end mill depth to the rst hash
mark using Depth Gauge #2.
Set end mill depth to the second hash
mark. Mill the second pass following
Continue milling, adjusting depth by 1
hash mark until you have milled to the
bottom of Depth Gauge #2.
STOP before continuing to Depth Gauge #3,
the #3 (Long) Guide Pins must be installed.
Complete the rst milling pass allowing
the Guide Pins to follow the
#2 Guide Cavities.
Complete the rst pass of milling,
allowing the Guide Pins to trace the
entire area of the Guide Cavities.
Set end mill depth to the rst hash
mark using Depth Gauge #1. Set depth
by holding the base of Router Adapter against
the edge of the Guide Plate. Be sure Guide
Pins are not between the Adapter and Guide
Plate. Make sure router depth adjustment is
locked after each depth setting
Set end mill depth to the second hash
mark. Mill second pass following the
same method and process as outlined in steps
3-3 and 3-4.
Continue milling in this manner, adjusting
end mill depth 1 hash mark per pass until
you have milled to the top of Depth Gauge #1.
STOP before continuing to Depth Gauge #2,
the #2 (Medium) Guide Pins must be installed.
Orient Jig so the buffer extension
is closest to the user. Place router
on Guide Plate, with the end mill centered
within the drill hole. The Guide Pins should
be positioned inside the #1 Guide Cavities on
both sides. Hold rmly, turn router on and mill
using consistent pressure and speed, moving
in a clockwise manner.
PART 4: MILLING STEP 2

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PART 5: MILLING STEP 3 PART 7: DISASSEMBLY
FINAL PRODUCT
PART 6: FINAL DRILLING
5-1 Remove #2 (Medium) Guide Pins and
install #3 (Long) Guide Pins.
Do not over-tighten.
5-2
5-3
6-1
7-1 7-2
6-2
Set end mill depth by using
Depth Gauge #2.
Place router on Guide Plate, with the
end mill centered within the drill hole.
The Guide Pins should be positioned inside
the #3 Guide Holes on both sides. Gently mill
in a clockwise manner until the trigger slot
is formed
Clamp Jig Assembly in the Vise by
the edges of the side plates, with the
RIGHT Side Plate facing up. Ensure that the
assembly is level. Spray WD-40 into the large
Guide Hole and insert 3/8” drill bit. Do not
start drill until bit is fully inserted in the Guide
Hole. Apply moderate pressure and drill until
the bit penetrates the right side wall and
continue drilling through left side wall.
Remove Buffer Adapter. Loosen or
completely remove Buffer Plate.
Remove Takedown Pin. The Finished receiver
can now be removed from the jig.
Remove lower from jig carefully.
While still wearing ear pro and gloves,
clean off any metal shavings and inspect the
lower to ensure proper procedure has been
executed to complete the lower.
WD-40 into both small Guide Holes
and insert 5/32” drill bit into either
remaining Guide Hole. Do not start drill until
bit is fully inserted. Apply moderate pressure
and drill until the bit penetrates the right side
wall and continue drilling through left side
wall. Repeat for remaining small Guide Hole.
NOTE: If your drill bits are not long enough to
penetrate both walls, ip jig over and repeat
process. Receivers with spray-on coatings such
as Cerakote and Duracoat should be drilled from
both sides for maximum nish quality.
Congratulations on completing your lower!
Again, we here at 5D Tactical understand you have chosen to spend your hard earned
money with us, and because of that, we strive for 100% customer satisfaction. Your
Router Jig Pro caries a Lifetime Warranty against manufacturer’s defects.
Please contact us by phone at 508-834-4223 or email [e-mail]
with any questions or concerns regarding the use of your Router Jig Pro.
Replacement parts, build kits, and 80% lowers are available for purchase on our
website at 5DTACTICAL.COM.
Thank you, and we hope to continue to providing you with quality products!

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ROUTER ADAPTER INSTALLATION
Dewalt DW616....................................*N/A
Dewalt DW618....................................*N/A
80% Arms FST-1.....................................C
Hitachi M12VC.......................................A
Kobalt KR-124B-03..............................*N/A
Makita XTR01Z.......................................C
Makita RT07010C...................................C
Milwaukee M18 Fuel...........................*N/A
Porter Cable 6430/6435......................... A
Porter Cable 450....................................C
Porter Cable 8902.................................. A
Rigid R22002........................................*N/A
Rigid R24012.......................................... A
Ryobi R1631K......................................*N/A
SKILRT1322-00.......................................D
Bauer 19121 E-N...................................C
Bauer 19121 E-B.................................... C
Bosch PR10E.......................................... A
Bosch PR20EV*....................................... A
Bosch GFK125CEN.............................*N/A
Bosch GFK125CEK..............................*N/A
Bosch 1617 EV/EVS.............................*N/A
Craftsman 28212....................................B
Craftsman 2767......................................D
Craftsman 27683....................................D
Craftsman 50429....................................D
Dewalt DWE6000................................... A
Dewalt DCW600B..................................B
Dewalt DWP611.....................................B
Updated router list available online
Updated router list available online
*Installation methods vary. Please refer to the
3 most common instructions shown, if the
installation methods shown do not match with
your router please contact us by phone at
508-834-4223 or email [e-mail]*
A1-1
A1-2
1.
2.
3.
Before proceeding, check that your
router depth lock is fully functional. If
necessary, tighten router depth lock. On most
models, a nut or set screw can be tightened
to adjust the tension of the depth lock. If your
router depth moves while milling, damage to
the receiver and/or end mill may occur.
Prepare your router for milling by
installing the ReadyMILL™. Unplug
your router. Remove the plastic baseplate
from the router base, and separate the base
from the router. Remove the nut and collet.
Thread on the ReadyMILL™ and tighten using
a wrench then reinstall the router base.
Orient the Router Adapter with the
bearing facing toward the router, and the
notch away from the power cord. Pass the
large diameter portion of the ReadyMILL™
through the bearing to center the Router
Adapter with the Router.
Installation Method 1. With the Adapter
at against router base, align Router
Adapter with 4 screw holes in router base,
loosely install (4) Router Adapter Screws with
washers, then tighten.
Installation Method 2. Align Router
Adapter with 2 screw holes in front of
router base, and loosely install (2) Screws and
washers. Loosely install Router Adapter Side
Block to accessory attachment hole on back
of router with (1) Router Side Block Screw.
Use the appropriate size for your router.
Loosely install (1) Router Adapter Screw and
washer into the Side Block through the Router
Adapter. Tighten (2) front Router Adapter
Screws. Press Side Block against router and
tighten (1) Router Side Block Screw
NOTE: Your ReadyMILL™ is custom designed to t tightly inside the Router
Adapter Bearing. Prior to rst use, the tool holder portion of the ReadyMILL™
may require light oiling and/or cleaning with a mildly abrasive scouring pad
to ensure a reliable slip-t. Do not force the ReadyMILL™ into the bearing, or
it may become stuck. The end mill cutting teeth are extremely sharp, use the
protective end mill cap whenever handling the ReadyMILL™. Remember to
remove the end mill cap prior to use. Use caution when removing the end mill
cap and wear gloves.
Drilling and cutting tools can shatter, remember to always wear eye protection
while operating power tools. Do not sand or grind your ReadyMILL™.
Reference the chart for specic instructions on how to install the Router Adapter to your router model.
ROUTER
MODEL
ROUTER
MODEL
INSTALLATION METHODS
READYMILL
MODEL
READYMILL
MODEL

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PROHIBITED FROM POSSESSING FIREARMS DUE TO FELONY
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LIFE, WHATSOEVER ARISING OUT OF OR CONNECTED WITH THE USE OR
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THE ROUTER JIG PRO HAS MULTIPLE PATENTS AND IS THE EXCLUSIVE
INTELLECTUAL PROPERTY OF 5D TACTICAL. UNAUTHORIZED USE OF OUR
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MANUAL ARE COPYRIGHT © 5D TACTICAL. UNAUTHORIZED DUPLICATION
OR DISTRIBUTION OF THE CONTENTS OF THIS MANUAL WITHOUT THE
PRIOR WRITTEN PERMISSION OF 5D TACTICAL IS PROHIBITED. NO PART
OF THIS MANUAL MAY BE REPRODUCED, STORED IN A RETRIEVAL
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NOTICE