A2Z Ozone MP-1000 User manual

MP-1000 (110V) Ozone Generator
Operating Manual
*Register your product at a2zozone.com/pages/warranty
Produced for and Distributed by:
A2Z Ozone, Inc
1844 Cargo Court.
Louisville, KY 40299 USA
1+502-499-4977
EPA Est.: 95432-KY-1
Active Ingredient: Ozone.
Warning: Do Not Inhale Ozone.
Keep Out of Reach of Children.
Produced by:
Bluegrass Water Technology
Shenzhen Co., Ltd.
Shenzhen, Guangdong
Made in China
EPA Est.: 95432-CHN-1
Version 1.2.2

1
Table of Contents
Important Safety Information .............................................................................. 2
Technical Specifications ........................................................................................ 3
Features ................................................................................................................... 4
Timer Functions .................................................................................................... 6
Installation Instructions ....................................................................................... 7
Operating Instructions ......................................................................................... 8
Maintenance ..........................................................................................................11
Troubleshooting ....................................................................................................12
Warranty ................................................................................................................15
WARNING: Do Not Inhale Ozone. Ozone Can Damage Lungs if Inhaled. Remove
Immediately to Fresh Air if exposed. Keep Out of Reach of Children. Hazards to
Humans and Domestic Animals--Do Not Expose Children, People, Pets, Plants or
Valuables to Ozone. Ozone Health lnformation--lf exposed to ozone, get to fresh
air immediately. Seek doctor's advice if exposed to ozone.
WARNING: The use of a degasier and an ozone destructor is necessary to ensure
excessive ozone is safely removed from the application. Leave the area while the
application is in operation. In case of accidental leakage, keep the Ozone generator
in a well-ventilated area. NOTE: The water tank requires an exhaust to the outside
of the building with ozone destructor to remove excessive ozone.
HIGH VOLTAGE! Perform service on ozone generator by certied technicians only!
For your safety, do not store or use gasoline, chemicals or other ammable liquids
or vapors near this or any other appliance. NOTE: Use Only As Directed. Follow
All Instructions Provided in the Manual. Buyer will assume all responsibility for
installation, running and use not in accordance with direction.

2
Important Safety Information
READ AND FOLLOW ALL INSTRUCTIONS
• Follow all electrical codes.
• Turn power off and disconnect from power source before any service work is performed.
Failure to do so could result in serious injury or death.
• Electric shock hazard. Use the power cable provided to connect the MP-1000 to a properly
rated and grounded receptacle.
• If the MP-1000 will be used where water is present, a ground fault circuit interrupter must
protect the circuit.
PLEASE SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE
Use ozone test strips or dissolved ozone monitor to acquire your desired level of ozone.
CAUTION: In case of accidental leakage, install the
ozone generator in a well-ventilated area.
In accordance with California Regulations, this ozone
generator is solely for industrial use and must be
installed by a professional. Potential Health Hazard:
Emits Ozone.

3
Technical Specications
Model Ozone
Capacity
Oxygen
Feed Gas
Flow Rate
Dimensions Energy
Usage Concentration Unit Weight
lbs/day g/hr LPM H x W x D V/W mg/L lbs KG
MP-1000 0.053 1 1 LPM of O2
or dry air 10.7 x 6 x 9 110V/45
16.7 @ 1.5 LPM
w/ O2input
2 w/ internal
pump
8.5 4
Items Included:
• MP-1000 (110V) ozone generator
• MP-1000 (110V) operation manual
• 8 feet of flexible tubing included
• Two 1” oblong diffuser stones included
• Spare fuse included
• Fan filter replacement

Features
1Ozone Light Indicates ozone is functioning. If the LED is illuminated, the unit is
working properly.
2Power Light Indicates when there is power to the unit. If the power is supplied, the
light will remain illuminated.
3O3Switch Used to control ozone power within the unit.
4Air Pump Switch
Used to power on the small internal air compressor built into each
MP Series unit. If using oxygen supply, DO NOT turn on air pump
switch.
5O3Out Port Ozone produced by the unit exits through this port.
6O2In Port Optional hook up port for an external oxygen source. This can be
used to produce a more pure form of ozone.
7Air Out Port Air port for the air compressor (loops into O2In Port for ambient air
use).
8Timer (Hour) Sets a time limit for the unit to produce ozone. The unit timer needs
to be engaged for ozone production.
9Ozone
Concentration
Knob
Controls the percentage of ozone produced by the unit.
4

5
1
2
3
4
5
6
7
8 9
MP-1000

6
Timer Functions
The MP-1000 (110V) Ozone Generator is equipped with timer functions. The hourly timer knob
can be adjusted between 15 minutes and 4 hours, at any time interval between.
• 15 minutes to 4 hours
• To operate this timer, turn the knob clockwise to the desired set position.

7
Installation Instructions
Ozone Generator Placement
• Install ozone generator in a clean, dry area with good ventilation.
• Place the MP-1000 (110V) Ozone Generator above any water tank level.
• If pressure is lost in the venturi injector vacuum and the unit is below water tank level, gravity
will cause water to travel down the ozone output hose and enter into the ozone generator.
• Place stone no more than 12 inches deep for the MP-1000.
NOTE: Place the ozone generator in room temperatures below 130° F , 54 ° C. Prolonged exposure
to extreme temperatures will void the warranty.
Venturi Injector Installation
• Install the venturi injector with the bypass valve on water recirculation pipeline.
• Set the arrow on venturi injector in the same direction as water flow.
• Turn water pump on and close the bypass valve until a vacuum is created at the venturi injector
input.
NOTE: Use a gauge to check vacuum -2 to -3 PSI (-0.14 to -0.21 bars) or place finger over end of
venturi injector valve to feel the vacuum. At this point, the air is injected into the water line. This
can be observed as air bubbles inside the water tank.
NOTE: The water tank requires an exhaust to the outside of the building
with an ozone destructor to remove excessive ozone.
Main Power
• Use the power cable provided to connect the MP-1000 to a properly rated and grounded
receptacle.
• If the MP-1000 will be used where water is present, a
ground fault circuit interrupter must protect the circuit.
• Plug your power cord into the back of the unit and the wall socket.

8
• Remove the bulkhead nut on O³out port.
• Then insert the bulkhead onto the tubing.
• Slide tubing onto the O³outlet barb.
• Screw the nut back onto the O³out port.
• Attach the diffuser stone of your choosing to the opposite end of the tubing or connect other
end to the venturi suction port.
NOTE: Be sure to set the unit above water level. A check valve can also help prevent water from
back-flowing into the unit.
For Oxygen Input:
• Disconnect the small tubing from the O²in port.
• Connect the oxygen source to the O²in port with appropriate tubing. You may use the provided
flexible tubing.
• Adjust the flow rate of the oxygen source to a maximum of 1-3 L/minute
NOTE: Ensure that the air compressor switch is in the OFF position when using an oxygen source.
For Ambient Air:
• Turn on both air compressor switch and the ozone switch, in that order.
• Keep in mind, the unit will NOT power up until the timer is set.
• Turn the power button on – it is located on the back of the unit by the power cord.
• Turn the ozone concentration knob to 100 percent or desired concentration for the given
application.
CAUTION: If ozone concentration is below 20 percent, the unit will not power up unless external
oxygen is attached. The dial can be adjusted after starting, but avoid dialing up and down
continually, as this action may harm the control board.
• Set the unit timer for the desired application duration.
• At this point, the MP-1000 is powered up.
To turn the unit off:
• For Ambient Air:
• Turn off the ozone switch.
• Wait 10 seconds before continuing.
• Turn off the air compressor switch.
• For Oxygen Air:
Operating Instructions

9
• Turn off the ozone switch
• Wait 10 seconds before continuing.
• Turn off the oxygen source.
Tube Connection and Start Up
An oxygen tank or oxygen generator can be used but is not required for ozone production.
Using Oxygen Bottle/Tank:
• Connect oxygen bottle/tank to ozone generator (Oxygen In Port).
• Connect MP-1000 Ozone Generator (Ozone Out Port) to venturi injector.
• Install a check valve 10 inches after ozone outlet tube fitting. This can be done by cutting a tube
ten inches after ozone outlet fitting.
• Connect both ends of cut tubes to the check valve. Please direct the arrow on the check valve
toward venturi injector.
• Set tank gas flow meter at 1-3 liters per minute and 3 PSI maximum.
• First, open the oxygen valve then only turn on the main ozone power switch on the front panel
of the MP unit (internal air compressor switch stays OFF). The ozone light and fan should turn
on.
• Increase power to the cells by turning the ozone concentration knob clockwise. Please remember
to make a full rotation clockwise.
• Prior to shutting off the feed gas to the unit, turn off the switch and allow the unit to purge for
about 1 minute.
• Then, turn the flow of oxygen gas off.
NOTE: Do not turn the air pump switch ON when using oxygen generator, oxygen bottle or tank.
Using Oxygen Generator:
• Connect oxygen generator (Oxygen Out Port) to ozone generator (O2In Port).
• Connect MP unit (Ozone Out Port) to the venturi injector.
• Install a check valve 10 inches after ozone outlet tube fitting. This can be done by cutting a tube
ten inches after ozone outlet fitting.
• Connect both ends of cut tubes to the check valve.
• Please direct the arrow on the check valve toward the venturi injector.
• Turn the oxygen generator ON first and then the ozone generator switches (the air pump stays
OFF).
• Turn timer knob clockwise to the amount of time needed.
• The ozone light and fan should turn on.
• Increase power to the cells by turning the ozone control knob clockwise.

10
• Prior to shutting off the oxygen generator feed gas to the MP-1000, first turn off the ozone
generator switch and allow the unit to purge with oxygen for about 1 minute.
• Then, turn off the oxygen generator.
Using Internal Air Compressor: This unit comes with a small air compressor built inside
the ozone generator
• Connect the air out of the unit with the O2In using the supplied oxygen tubing, located on the
front panel on the ozone generator side.
• Connect ozone generator (Ozone Out) to the venturi injector.
• Install a check valve 10 inches after ozone outlet tube fitting.
• You may do this by cutting the tube ten inches after ozone outlet fitting.
• Connect both ends of cut tubes to the check valve.
• Please direct the arrow on the check valve toward the venturi injector.
• Turn ON/OFF both the main power and air compressor switch located on the front panel.
• To power down, flip the ozone switch and wait 30 seconds. Then flip the air pump switch.
Using External Air Compressor:
• Install air dryer after the air compressor. Use an oil-less air compressor only.
• Connect air dryer outlet to ozone generator (Oxygen In).
• Set air inflow rate at 1-3 liters per minute.
• Connect ozone generator (Ozone Out) to venturi injector.
• Install a check valve 10 inches after ozone outlet tube fitting. This can be done by cutting a tube
ten inches after ozone outlet fitting.
• Connect both ends of cut tubes to the check valve. Please direct the arrow on the check valve
toward venturi injector.
• Turn ON/OFF main power and air compressor switch at the same time.
• To turn off, flip off the ozone power switch and wait 30 seconds. Then turn off external air
pump.
NOTE: Do not turn ON the air compressor switch on the front panel when using oxygen generator,
oxygen bottle or tank.

Maintenance
11
Clean Fan Screen
Clean the fan screen every 2 to 4 weeks as needed. If ozone generator is installed in poor air quality
area with dust, the screen must be cleaned as needed in order for air to pass through the unit and
cool the parts inside the generator.
• Turn the ozone generator off and unplug the unit
• Remove the back fan guard and screen. To do this, pull out the corner
• Clean sponge screen with soap and water
• Rinse
• Dry sponge screen thoroughly with a clean towel
• Reinstall the screen and fan guard
• Plug the unit in and turn the ozone generator on
• Be sure the screen does not touch the fan blade.
Changing Fuse
The outside fuse is located near the back rocker switch. The ozone board fuse is located on the
back left of the board.
See the table below for details:
Unit Outside Fuse (AMPs) Ozone Board Fuse (AMPs)
MP-1000 3A 3A

12
Troubleshooting
Problem Possible Cause What to Do
No Ozone
(Ozone LED is not
illuminated, but pump
is working)
Bad ozone board
Normally the fuse on the back of the unit
will blow or the ozone light won’t light up.
Contact us for a replacement board.
No air flow
Make sure the air loop is in the correct
position if using ambient air. Make sure O2
generator is functioning and O2is flowing.
Broken ozone switch
If the ozone power switch is broken then
there won’t be power to the exhaust fan
and ozone board.
Contact us for a replacement.
No Power
Check fuses
There are two fuses. Usually the back
rocker will blow. The other fuse is on the
ozone board.
Check the timer knob If the timer knob isn’t engaged then the
unit won’t power on.
Back switch
If there is no power entering the unit then
there is something wrong with the back
rocker switch.
No Ozone Broken fuse
Check the fuse on the ozone board. Ensure
this is the correct AMP (see chart on pg
15)
Internal Air Pump
Not Working
Bad air pump switch Replace air pump switch
Air pump does
not work Replace air pump

13
1
23

14
e test method for failure of the MP-1000 Ozone Generator:
• Check the power input for correct voltage (110V).
• If the unit is on but no ozone is being produced, this could be due to:
• Overheating of the unit
• Water back flow to the ozone generator
• Turn off ozone generator and let air flow through the unit for five to ten minutes.
• Check the fuse, change if needed.
• The MP-1000 uses a 3 AMP fuse for the back rocker switch and a 3 AMP fuse in the ozone
board.
• Check the air compressor line or oxygen input
• If the generator is taking in oxygen, please check the tube inside the machine for kinks.
• If the machine can produce some air, but the air is not ozone please check the following:
• The ozone power indication lamp is lit
• Check ozone control knob is set above 20%
If you are still experiencing problems, please contact A2Z Ozone at [phone] or service@
a2zozone.com for more information.
1Main Power
Switch
Powers the whole unit. If there is no power to the unit, check here
first.
2Main Fuse If no power to the unit, check the Main Power Switch first, then
check this fuse.
3Spare Fuse Holds spare 3A fuse.

15
Warranty
A2Z Ozone Systems Inc. - ONE YEAR LIMITED WARRANTY
e limited warranty set forth below applies to products manufactured by A2Z Ozone Systems Inc. - and
sold by A2Z Ozone Systems or its authorized dealers. is limited warranty is given only to the rst retail
purchaser of such products and is not transferable to any subsequent owners or purchasers of such prod-
ucts. A2Z Ozone warrants that it or its authorized dealers will repair or replace, at its option, any part of
such products proven to be defective in materials or workmanship within ONE (1) year from the date of
retail purchase of such products. (All parts) ANY REPAIR OR REPLACEMENT WILL BE WARRANT-
ED ONLY FOR THE BALANCE OF THE ORIGINAL WARRANTY PERIOD. NOTE: USE ONLY A2Z
Ozone AUTHORIZED REPLACEMENT PARTS. USE OF ANY OTHER PART(S) WILL AUTOMATI-
CALLY VOID THIS WARRANTY. THIS LIMITED WARRANTY DOES NOT INCLUDE ANY OF THE
FOLLOWING:
(a) Any labor charges for troubleshooting, removal, or installation of such parts;
(b) any repair or replacement of such parts necessitated by faulty installation, improper maintenance,
improper operation, misuse, abuse, negligence, accident, re, repair material, and/or unauthorized acces-
sories;
(c) Any such products installed without regard to required local codes and accepted trade practices;
(d) ANY IMPLIED WARRANTY OF MERCHANTABILITY OR IMPLIED WARRANTY OF FITNESS
FOR PARTICULAR PURPOSE, AND SUCH WARRANTIES ARE HEREBY DISCLAIMED: AND
(e) A2Z Ozone SHALL NOT BE LIABLE UNDER ANY CIRCUMSTANCES FOR LOSS OF USE OF
SUCH PRODUCTS, LOST PROFITS, DIRECT DAMAGES, INDIRECT DAMAGES, CONSEQUEN-
TIAL DAMAGES AND/OR INCIDENTAL DAMAGES.
TO OBTAIN WARRANTY SERVICE
Contact A2Z Ozone, 1844 Cargo Court Louisville, KY 40299, USA
Customer Service Number: [phone].
When ling a claim, you must provide:
1) Your name, mailing address and telephone number
2) e selling dealer’s name
3) Proof of date of purchase
4) e date of failure
5) A description of the failure.
Aer this information is provided, A2Z Ozone will release a RETURN GOODS AUTHORIZATION
(RAN) NUMBER. Aer receiving the RAN number the part in question must be returned to A2Z Ozone,
freight prepaid, with the RAN number clearly marked on the outside of the package. All preauthorized
defective parts must be returned to A2Z Ozone within thirty (30) days. Under no circumstances may any
product be returned to A2Z Ozone without prior authorization. You must call or write prior to returning
product or your returned goods shipment will be refused. Upon receipt of preauthorized returned goods,
A2Z Ozone will repair or replace, at its option, the defective product(s) and return them (shipping is pre-
paid for units under warranty for USA customers only). Buyer’s acceptance of the product and use thereof
constitutes acceptance of these terms.

16
A2Z Ozone WARRANTY REGISTRATION CARD
is information can be also be sent by EMAIL to us. Please provide ALL pertinent information and send within
twenty (20) days to: [e-mail]
Otherwise, please ll out completely and return to A2Z Ozone by post within twenty (20) days of purchase.
Customer Info:
Name__________________________________________________________
Address________________________________________________________
City__________________________________State_________Zip__________
Phone (____ ) ________________
Dealer Info:
Dealer Name______________________________
Dealer Address_______________________________________________________
City_________________________________State_________Zip__________
Phone ( ) ________________
Purchase/Product Info:
Purchased Date: _______________________Date Installed____________________
Product Purchased: ___________________________________________________
Comments / Questions:
DO NOT FORGET TO CUT OUT, PLACE IN ENVELOPE AND MAIL TO THE FOLLOWING ADDRESS
FOR INSTANT WARRANTY COVERAGE!
A2Z Ozone Systems Inc.
ATTN: Warranty Dept.
1844 Cargo Court
Louisville, KY 40299, USA