ABB FENA-01 User manual

ABB Drives
Hardware Manual
Ethernet Adapter Module
FENA-01

Ethernet Adapter Module
FENA-01
Hardware Manual
3AUA0000022986 REV A
EN
EFFECTIVE: 31.3.2008
©2008 ABB Oy. All Rights Reserved.

Safety instructions
5
Safety instructions
Overview
This chapter states the general safety instructions that must be
followed when installing and operating the FENA-01 Ethernet
Adapter module.
The material in this chapter must be studied before attempting any
work on, or with, the unit.
In addition to the safety instructions given below, read the
complete safety instructions of the specific drive you are working
on.
General safety instructions
WARNING! All electrical installation and maintenance work on the
drive should be carried out by qualified electricians.
The drive and adjoining equipment must be properly earthed.
Do not attempt any work on a powered drive. After switching off
the mains, always allow the intermediate circuit capacitors 5
minutes to discharge before working on the frequency converter,
the motor or the motor cable. It is good practice to check (with a
voltage indicating instrument) that the drive is in fact discharged
before beginning work.
The motor cable terminals of the drive are at a dangerously high
voltage when mains power is applied, regardless of motor
operation.
There can be dangerous voltages inside the drive from external
control circuits even when the drive mains power is shut off.
Exercise appropriate care when working on the unit. Neglecting
these instructions can cause physical injury or death.

Safety instructions
6

Table of contents
7
Table of contents
Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
General safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Table of contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Intended audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Before you start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
What this manual contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Ethernet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
The FENA-01 Ethernet Adapter module . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Delivery check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Mechanical installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Electrical installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
General cabling instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Ethernet connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Table of contents
8
Definitions and abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
FENA-01 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Fieldbus link . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Introduction
9
Introduction
Intended audience
The manual is intended for people responsible for installing,
commissioning and using the FENA-01 Ethernet Adapter module.
The reader is expected to have a basic knowledge of electrical
fundamentals, electrical wiring practices and how to operate the
drive.
Before you start
It is assumed that the drive is installed and ready to operate before
starting the installation of the extension module.
In addition to conventional installation tools, have the drive
manuals available during the installation as they contain important
information not included in this manual. The drive manuals are
referred to at various points of this document.

Introduction
10
What this manual contains
This manual contains information on the wiring, configuration and
use of the FENA-01 Ethernet Adapter module.
Safety instructions are featured in the first few pages of this
manual.
Overview contains short descriptions of the Ethernet networking,
the FENA-01 Ethernet Adapter module and a delivery checklist.
Mechanical installation contains placing and mounting
instructions for the module.
Electrical installation contains wiring, bus termination and
earthing instructions.
Definitions and abbreviations explains definitions and
abbreviations concerning the FENA-01 and Ethernet.
Technical data contains information on physical dimensions,
configurable settings and connectors of the module and a
specification of the Ethernet link.

Overview
11
Overview
Overview
This chapter contains a short description of the Ethernet, the
FENA-01 Ethernet Adapter module, and a delivery checklist.
Ethernet
Ethernet standards support a variety of physical media (coaxial
cable, twisted pair, fiber optics) and topologies (bus and star). The
FENA-01 Ethernet Adapter supports twisted pair as the physical
media in a star topology. An example of an allowable topology is
shown in Figure 1.
Figure 1. Ethernet star topology
The maximum length for an Ethernet segment on twisted pair
media is 100 meters. All twisted pair media between the Ethernet
node and the Hub, Switch or Router must be less than 100
meters, including media within patch panels (see chapter
"Technical data").
Node
Hub, Switch or Router
Twisted
Pair
Node
Twisted
Pair
Node
Twisted
Pair

Overview
12
The FENA-01 Ethernet Adapter module
The FENA-01 Ethernet Adapter module is an optional device for
ABB drives which enables the connection of the drive to an
Ethernet network. Through the FENA-01 Ethernet Adapter module
it is possible to:
• give control commands to the drive
(Start, Stop, Run enable, etc.)
• feed a motor speed or torque reference to the drive
• give a process actual value or a process reference to the PID
controller of the drive
• read status information and actual values from the drive
• change drive parameter values
• reset a drive fault.
Protocols used to access these functionalities over Ethernet (eg,
Modbus/TCP) and configuration of the FENA-01 Ethernet Adapter
module to use them are described in the respective Protocol
Manual.
The adapter module is mounted into an available fieldbus adapter
slot on the drive. See the drive documentation for module
placement options.

Overview
13
Figure 2. The construction of the Ethernet link and the FENA-01
Adapter module.
Ethernet connector X1
(see chapter "Electrical
installation")
Diagnostic LEDs
(See chapter “Diagnostics” in
appropriate Protocol Manual)
Ethernet
Node
ABB drive Ethernet
Node
Hub, Switch or Router
Chassis Screw
(see chapter "Electrical
installation")

Overview
14
Compatibility
The FENA-01 is compatible with Ethernet standards IEEE 802.3
and IEEE 802.3u.
Note that compatibility with these Ethernet standards does not
imply support for any higher level protocols (eg, Modbus/TCP).
Verify support for desired protocol and features with the
appropriate Protocol Manual.
Delivery check
The option package for the FENA-01 Ethernet Adapter module
contains:
• Ethernet Adapter module, type FENA-01
• this manual.
• FENA-01 Ethernet Adapter module Protocol Manuals

Mechanical installation
15
Mechanical installation
WARNING! Follow the safety instructions given in this manual and
the drive documentation.
Mounting
The FENA-01 is to be inserted into an available fieldbus adapter
slot. The module is held in place with plastic pins and one screw.
The screw also provides the electrical connection between the
module and drive frame for cable shield termination.
On installation of the module, the signal and power connection to
the drive is made through a 20-pin connector. (All drives do not
use all the available signals so the connector on the drive may
have fewer pins.)
Mounting procedure:
• Insert the module carefully into its position on the drive.
• Fasten the screw.
Note: Correct installation of the screw is essential for fulfilling the
EMC requirements and for proper operation of the module.

Mechanical installation
16

Electrical installation
17
Electrical installation
Overview
This chapter contains:
• general cabling instructions
• instructions for connecting the module to the Ethernet.
WARNING! Before installation, switch off the drive power supply.
Wait 5 minutes to ensure that the capacitor bank of the drive is
discharged. Switch off all dangerous voltages connected from
external control circuits to the inputs and outputs of the drive.
General cabling instructions
Arrange the bus cables as far away from the motor cables as
possible. Avoid parallel runs. Use bushings at cable entries.
Ethernet connection
The network cable is connected to the RJ45 connector (X1) on the
FENA-01 module. Standard CAT5 UTP, FTP or STP cables can be
used.
When CAT5 FTP or STP is used, jumper J1 connects the cable
shield internally either:
• to the drive frame (position 1-2) or
• through an RC network to drive frame (position 2-3).

Electrical installation
18

Definitions and abbreviations
19
Definitions and abbreviations
Communication Module
Communication Module is a name for a device (eg, a fieldbus
adapter) through which the drive is connected to an external serial
communication network (eg, a fieldbus). The communication with
the communication module is activated by a drive parameter.
MAC ID
Every node on an Ethernet network has to have a unique
identifier. This node number is called MAC ID (Media Access
Control ID).
FENA-01 Ethernet Adapter module
The FENA-01 Ethernet Adapter module is one of the optional
fieldbus adapter modules available for ABB drives. The FENA-01
is a device through which an ABB drive is connected to an
Ethernet network.
Parameter
A parameter is an operating instruction for the drive. Parameters
can be read and programmed using the drive control panel, or
through the FENA-01 module.

Definitions and abbreviations
20