ABB Terra 360 CE Specification sheet

Operation and installation manual
Terra 360/180/60 CE
© Copyright ABB. All rights reserved

Copyright
All rights to copyrights, registered trademarks, and trademarks reside with their respective
owners.
Copyright ® ABB E-mobility B.V.. All rights reserved.
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Contents
1 About this document.......................................................................... 9
1.1 Function of this document...................................................................................................... 9
1.2 Disclaimer....................................................................................................................................9
1.3 Target group............................................................................................................................... 9
1.4 Revision history..........................................................................................................................9
1.5 Language.....................................................................................................................................9
1.6 Illustrations.................................................................................................................................9
1.7 Units of measurement............................................................................................................ 10
1.8 Typographical conventions....................................................................................................10
1.9 How to use this document.....................................................................................................10
1.10 General symbols and signal words used in the document..............................................10
1.11 Manufacturer and contact data.............................................................................................11
1.12 Abbreviations............................................................................................................................12
1.13 Terminology.............................................................................................................................. 12
1.14 Orientation agreements......................................................................................................... 13
2 Safety.................................................................................................. 14
2.1 Liability...................................................................................................................................... 14
2.2 General safety instructions....................................................................................................14
2.3 Responsibilities for the owner.............................................................................................. 15
2.4 Required qualifications for the installation engineer....................................................... 15
2.5 Personal protective equipment.............................................................................................16
2.6 Safety instructions during transport...................................................................................16
2.7 Safety instructions during installation................................................................................16
2.8 Safety instructions for use..................................................................................................... 17
2.9 Safety instructions during cleaning or maintenance........................................................17
2.10 Safety instructions for earthing............................................................................................17
2.11 Signs on the EVSE....................................................................................................................18
2.12 Discard the EVSE or parts of the EVSE................................................................................ 18
2.13 Cyber security...........................................................................................................................19
3 Description.........................................................................................20
3.1 Type plate..................................................................................................................................20
3.2 Intended use.............................................................................................................................20
3.3 Working principles...................................................................................................................22
3.3.1 Block diagram - Terra 360......................................................................................22
3.3.2 Terra 360 - 2 outlets, 25 percent...........................................................................24
3.3.3 Terra 360 - 2 outlets, 50 percent.......................................................................... 25
3.3.4 Block diagram - Terra 180......................................................................................26
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3.3.5 Block diagram - Terra 60 CC and CJ/C................................................................28
3.4 Overview....................................................................................................................................30
3.4.1 Overview of the system......................................................................................... 30
3.4.2 Overview of the Terra 60, outside........................................................................31
3.4.3 Overview of the Terra 60, inside...........................................................................32
3.4.4 Overview of the Terra 60, air inlet/outlet and filter locations....................... 33
3.4.5 Overview of the Terra 180, outside......................................................................34
3.4.6 Overview of the EVSE, inside................................................................................ 35
3.4.7 Overview of the Terra 180, air inlet/outlet and filter locations..................... 36
3.4.8 Overview of the Terra 360, outside......................................................................37
3.4.9 Overview of the Terra 360, inside........................................................................ 38
3.4.10 Overview of the Terra 360, air inlet/outlet and filter locations..................... 39
3.4.11 Overview of the cable management system.....................................................40
3.4.12 Overview of the locations of the lifting points.................................................40
3.5 Authorization to charge..........................................................................................................41
3.6 Payment terminal.....................................................................................................................41
3.7 Options......................................................................................................................................42
3.7.1 EV charge cable, CCS 1........................................................................................... 42
3.7.2 EV charge cable, CCS 2...........................................................................................42
3.7.3 Socket, Type 2..........................................................................................................43
3.7.4 EV charge cable, CHAdeMO.................................................................................. 43
3.7.5 Integrated payment terminal............................................................................... 43
3.7.6 Integrated payment terminal - Nayax.................................................................44
3.7.7 Integrated payment terminal - CCV.................................................................... 44
3.7.8 Fiscal metering system......................................................................................... 44
3.7.9 Tilt sensors...............................................................................................................45
3.8 Cable management system...................................................................................................46
3.9 Power allocation strategies...................................................................................................46
3.9.1 Sequential power allocation................................................................................. 46
3.9.2 Concurrent allocation.............................................................................................47
3.9.3 Dynamic allocation 'First In First Served'........................................................... 47
3.9.4 Dynamic allocation 'Fair share'.............................................................................48
3.10 External residual-current device...........................................................................................48
3.11 Description of the touchscreen............................................................................................49
3.11.1 General description of the layout........................................................................ 49
3.11.2 General description of the buttons.....................................................................50
3.12 Status of the EVSE LEDs.........................................................................................................51
3.13 Local Service Portal................................................................................................................. 51
3.14 Cloud service portal................................................................................................................ 52
4 Transport, handling and unpacking................................................ 53
4.1 Transport the EVSE to the site..............................................................................................53
4.1.1 Hoist the packaged cabinet..................................................................................53
4.1.2 Move the packaged cabinet with a forklift truck............................................. 54
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4.2 Unpacking................................................................................................................................. 55
4.2.1 Unpacking procedure.............................................................................................55
4.2.2 Do a check of the transport sensors...................................................................56
5 Installation..........................................................................................57
5.1 General installation procedure..............................................................................................57
5.2 Site preparation....................................................................................................................... 57
5.2.1 Prepare the site........................................................................................................57
5.2.2 Control the space and airflow around the cabinet...........................................58
5.3 Prepare the foundation.......................................................................................................... 58
5.3.1 Prepare the foundation - general procedure.....................................................58
5.3.2 Prepare a standard prefabricated foundation.................................................. 59
5.3.3 Prepare a cast foundation..................................................................................... 59
5.4 Detach the cabinet and base................................................................................................ 59
5.4.1 Detach the cabinet (Terra 360)............................................................................ 59
5.4.2 Detach the cabinet (Terra 180 and 60)...............................................................60
5.4.3 Detach the base.......................................................................................................61
5.5 Prepare the cables...................................................................................................................62
5.5.1 Cable installation procedure.................................................................................62
5.5.2 Open the cable glands (Terra 360)...................................................................... 62
5.5.3 Open the cable glands (Terra 60 and 180)......................................................... 63
5.5.4 Guide the cables through the opening in the cable guide plate................... 63
5.5.5 Install the base on the foundation...................................................................... 64
5.5.6 Cut the cables to the correct length................................................................... 64
5.6 Mechanical installation...........................................................................................................65
5.6.1 Mechanical installation procedure.......................................................................65
5.6.2 Install the cabinet on the base.............................................................................65
5.6.3 Connect the cabinet to the base......................................................................... 66
5.7 Electrical installation.............................................................................................................. 66
5.7.1 Electrical installation procedure.......................................................................... 66
5.7.2 Connect the wires of the AC input cable (Terra 360)....................................... 67
5.7.3 Connect the wires of the AC input cable (Terra 180).......................................68
5.7.4 Connect the wires of the AC input cable (Terra 60).........................................69
5.7.5 Connect the PE wire (Terra 360)...........................................................................71
5.7.6 Connect the PE wire (Terra 180 and 60)............................................................. 72
5.7.7 Connect the Ethernet cable (Terra 360)............................................................. 73
5.7.8 Connect the Ethernet cable (Terra 180)..............................................................73
5.7.9 Connect the Ethernet cable (Terra 180)..............................................................74
5.8 Tilt sensors installation (option).......................................................................................... 75
5.8.1 General procedure...................................................................................................75
5.8.2 Install the bracket of the tilt sensors.................................................................. 76
5.8.3 Install the tilt sensors.............................................................................................76
5.8.4 Connect the tilt sensors.........................................................................................77
5.9 Prepare for commissioning....................................................................................................77
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6 Operation............................................................................................79
6.1 Prepare before use.................................................................................................................. 79
6.2 Charge session......................................................................................................................... 79
6.2.1 Charge an EV............................................................................................................ 79
6.2.2 Start a charge session............................................................................................79
6.2.3 Stop a charge session............................................................................................80
6.3 Energize the EVSE................................................................................................................... 80
6.4 Remove condensation from the cabinet.............................................................................81
6.5 Local service portal operations.............................................................................................81
6.5.1 Start the local service portal.................................................................................81
6.5.2 Set the configuration parameters.......................................................................82
6.5.3 Set the OCPP parameters......................................................................................82
6.5.4 Install new software............................................................................................... 82
6.5.5 Close the local service portal................................................................................83
7 Maintenance and cleaning................................................................84
7.1 Maintenance schedule for the owner.................................................................................. 84
7.2 Clean the cabinet.....................................................................................................................84
7.3 Do a check on the cabinet......................................................................................................85
7.4 Replace an air filter..................................................................................................................85
7.5 De-energize the EVSE..............................................................................................................87
7.5.1 De-energize the EVSE - general procedure.........................................................87
7.5.2 Measure the AC voltage (Terra 360).................................................................... 87
7.5.3 Measure the AC voltage (Terra 180).................................................................... 88
7.5.4 Measure the AC voltage (Terra 60)......................................................................88
7.5.5 Measure the DC voltage.........................................................................................89
8 Access to parts.................................................................................. 90
8.1 Open the doors........................................................................................................................90
8.2 Close the doors........................................................................................................................90
8.3 Install the border covers.........................................................................................................91
8.4 Remove the border covers..................................................................................................... 91
9 Troubleshooting................................................................................ 93
9.1 Troubleshooting procedure...................................................................................................93
9.2 Troubleshooting table............................................................................................................ 93
10 Technical data....................................................................................94
10.1 EVSE type.................................................................................................................................. 94
10.2 General specifications............................................................................................................ 97
10.3 Parts included in the delivery................................................................................................ 97
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10.4 Transport specifications........................................................................................................97
10.5 Required tools for installation.............................................................................................. 97
10.6 Required parts for installation..............................................................................................98
10.7 Torque specifications.............................................................................................................98
10.8 Ambient conditions.................................................................................................................99
10.9 Tilt sensor specifications.......................................................................................................99
10.9.1 General specifications........................................................................................... 99
10.9.2 Wire specifications................................................................................................. 99
10.9.3 Wiring diagram for the tilt sensors................................................................... 100
10.10 Cable management system specifications.......................................................................101
10.11 Dimensions..............................................................................................................................101
10.11.1 General dimensions (Terra 360)......................................................................... 101
10.11.2 General dimensions (Terra 180 and 60)............................................................102
10.11.3 Packaged product................................................................................................. 102
10.11.4 Mass of the EVSE (without packaging material)............................................ 103
10.11.5 Floor space requirements (Terra 360, pre-series).......................................... 103
10.11.6 Floor space requirements (Terra 360, serial production)............................. 104
10.11.7 Floor space requirements (Terra 180 and 60)................................................. 105
10.11.8 Prefabricated foundation (Terra 360)...............................................................106
10.11.9 Cast foundation (Terra 360)................................................................................107
10.11.10 Cast foundation (Terra 180 and 60).................................................................. 108
10.11.11 Cable slack..............................................................................................................108
10.11.12 Height of user operable elements.....................................................................109
10.12 Communication interface specifications.......................................................................... 110
10.13 EVSE power rating................................................................................................................. 110
10.13.1 EVSE rating during normal duty operation...................................................... 110
10.13.2 EVSE derating during normal duty operation..................................................110
10.13.3 EVSE rating in heavy duty operation..................................................................111
10.13.4 EVSE derating during heavy duty operation.................................................... 112
10.14 Harmonics................................................................................................................................112
10.14.1 Harmonics Terra 360, equal share......................................................................112
10.14.2 Terra 180, equal share...........................................................................................114
10.14.3 Harmonics Terra 60...............................................................................................116
10.15 AC input specifications......................................................................................................... 117
10.15.1 General AC input specifications..........................................................................117
10.15.2 AC input cable........................................................................................................ 118
10.15.3 Terra 360................................................................................................................. 118
10.15.4 Terra 180..................................................................................................................118
10.15.5 Terra 60....................................................................................................................119
10.16 DC output specifications......................................................................................................119
10.16.1 General specifications.......................................................................................... 119
10.16.2 Terra 360..................................................................................................................119
10.16.3 Terra 180.................................................................................................................. 121
10.16.4 Terra 60....................................................................................................................122
10.17 AC output specifications (Option for 180 and 60)..........................................................124
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10.18 Power consumption.............................................................................................................. 124
10.18.1 General specifications..........................................................................................124
10.18.2 Terra 360................................................................................................................. 124
10.18.3 Terra 180................................................................................................................. 124
10.18.4 Terra 60................................................................................................................... 124
10.19 Cooling system specifications............................................................................................124
10.20 External residual current device specifications...............................................................125
10.20.1 External residual current device (Terra 360).................................................... 125
10.20.2 External residual current device (Terra 180).................................................... 126
10.20.3 External residual current device (Terra 60)...................................................... 127
10.21 In-rush current........................................................................................................................128
10.22 Cleaning specifications........................................................................................................ 128
11 Appendix...........................................................................................129
11.1 Declaration of conformity....................................................................................................129
11.2 Hinweise zur Messgenauigkeit entsprechend der Baumusterprüfbescheinigung...131
Contents
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1 About this document
1.1 Function of this document
The document is only applicable for this EVSE (Terra xx0), including the variants and
options listed in section 10.1.
The document gives the information that is necessary to safely do these tasks:
• Install the EVSE
• Use the EVSE
• Do basic maintenance tasks
Note: "Terra xx0": This is a generic name for the EVSE to address the
main types of the EVSE.
1.2 Disclaimer
ABB E-mobility B.V. shall not be liable for any damages, losses, costs or expenses
resulting from the improper handling of the EVSE, in particular resulting from non-
compliance with the instructions of this document and other applicable regulations
and standards (e.g. installation, transport, occupational health andother safety
standards).
1.3 Target group
The document is intended for these groups:
• Owner of the EVSE
• Installation engineer
For a description of the responsibilities of the owner, refer to section 2.3.
For the required qualifications for the installation engineer, refer to section 2.4.
1.4 Revision history
Version Date Description
001 July 2022 Initial version
002 December 2022 Update of texts
1.5 Language
The original instructions of this document are in English (EN-US). All other language
versions are translations of the original instructions.
1.6 Illustrations
It is not always possible to show the configuration of your EVSE. The illustrations in
this document show a typical setup. They are for instruction and description only.
About this document
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1.7 Units of measurement
SI units of measurement (metric system) are used. If necessary, the document
shows other units between parentheses () or in separate columns in tables.
1.8 Typographical conventions
The lists and steps in procedures have numbers (123) or letters (abc) if the sequence
is important.
1.9 How to use this document
1. Make sure that you know the structure and contents of this document.
2. Read the safety chapter and make sure that you know all the instructions.
3. Do the steps in the procedures fully and in the correct sequence.
4. Keep the document in a safe location that you can easily access. This document
is a part of the EVSE.
1.10 General symbols and signal words used in the document
Symbol Description
With signal word 'Danger':
If you do not obey the instruction, this can cause injury or
death.
With signal word 'Warning':
If you do not obey the instruction, this can cause injury.
With signal word 'Caution':
If you do not obey the instruction, this can cause damage to
the EVSE or to property.
Hazardous voltage that gives risk of electrocution
Risk of pinching or crushing of body parts
Rotating parts that can cause a risk of entrapment
Hot surface that gives risk of burn injuries
About this document
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