ABB ADC-90-200-C1 Specification sheet

Terra 94
All-In-One 90kW DC Fast Charger
Description
This Terra all-in-one DC fast charger offers power up to 90kW. The com-
pact, modular design makes it perfect for retail, highway or fleet use, with
power sharing to further optimize utilization. All Terra chargers feature
connectivity for remote services and OCPP enablement.
Key Benefits and Features
• User friendly control interface allows for PIN or RFID accessibility
• OCPP 1.6 standard supports integration into In-Control, In-Charge’s
EVSE management platform
• LTE Modem and LAN
• TUV Certified
Specifications
• Max Output Voltage: 90kW Max share the same housing
• Available with CCS1, Dual CCS1, and Dual CCS1 & CHAdeMO connectors
• DIN 70121, ISO 15118 protocols supported
• Dimensions (D x W x H): 34.6” x 22.2” x 74.8 x” / 880mm x 565mm x 1900mm
• Weight: 775lbs / 350kg
The Terra 94, 124, 184
share the same housing
Ordering Information
Configuration SKU
Terra 94- Single CCS ADC-90-200-C1
Terra 94- Dual CCS & CHAdeMO ADC-90-200-C1CH
* When ordering the ABB Terra series with CCS/CCS connectors (-CC), order
the -CJ which is designed to handle both CCS and CHAdeMo connector types.

GET IN TOUCH 818.697.GOEV
1433 Fifth Street, Santa Monica, CA 90401
[email protected] | inchargeus.com ©2022 In-Charge US | All Rights Reserved
Configuration SKU
Voltage 480 Vac +/- 10 %
AC Input Power Connection 3-phase: L1, L2, L3, GND
Frequency 60 Hz
Recommended breaker 150A
Max Current Draw 115A
Power factor >0.96
THD - Current < 5%
Output Parameters Value
Voltage 150 - 920Vdc
Current - Max 200A
Power - Max 90kW
System Effciency - Max >95
Controls and Interface Value
Charging Connectors CCS1, CHAdeMO
HMI 7” TFT LCD Display
Communication OCPP 1.6J
Network Connection GSM/3G/4G modem; 10/100 Base-T Ethernet
RFID ISO/IEC 14443A/B, Mifare, Calypso
Language English (others available on request)
Environment Value
Temperature - Operating -31 °F to +131 °F */ -35 °C to +55 °C
Temperature - Storage 14 °F to +158 °F / -10 °C to +70 °C
Humidity 5 - 95
Altitude - Operating 6560ft (2000 m)
Protection - Intrusion IP54, NEMA 3R; indoor and outdoor rated
General Value
Cable Length 19.6ft (6 m)
Safety and EMI UL 2202, NEC Article 625, EN 61851, EN 62196
* Derating characteristics apply at extreme temperatures
Technical Specifications

Operation and installation manual
Terra 94/104/124/184 North America
© Copyright 2022 ABB. All rights reserved

Copyright
All rights to copyrights, registered trademarks, and trademarks reside with their respective
owners.
Copyright ® ABB EV Infrastructure. All rights reserved.
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Contents
1 About this document.......................................................................... 8
1.1 Function of this document...................................................................................................... 8
1.2 Target group...............................................................................................................................8
1.3 Revision history..........................................................................................................................8
1.4 Language.....................................................................................................................................8
1.5 Illustrations.................................................................................................................................8
1.6 Units of measurement..............................................................................................................8
1.7 Typographical conventions..................................................................................................... 9
1.8 How to use this document...................................................................................................... 9
1.9 General symbols and signal words........................................................................................ 9
1.10 Special symbols for warnings and dangers....................................................................... 10
1.11 Related documents.................................................................................................................. 11
1.12 Manufacturer and contact data............................................................................................ 11
1.13 Abbreviations............................................................................................................................11
1.14 Terminology.............................................................................................................................. 12
1.15 Orientation agreements.........................................................................................................13
2 Safety.................................................................................................. 14
2.1 Liability...................................................................................................................................... 14
2.2 General safety instructions................................................................................................... 14
2.3 Responsibilities for the owner..............................................................................................14
2.4 Required qualifications for the installation engineer.......................................................15
2.5 Personal protective equipment............................................................................................ 15
2.6 Safety instructions during installation................................................................................15
2.7 Safety instructions during transport...................................................................................16
2.8 Safety instructions for earthing........................................................................................... 16
2.9 Safety instructions for use.................................................................................................... 16
2.10 Signs on the EVSE.................................................................................................................... 17
2.11 Discard the EVSE or parts of the EVSE................................................................................ 17
2.12 Cyber security...........................................................................................................................18
3 Description......................................................................................... 19
3.1 Type plate.................................................................................................................................. 19
3.2 Intended use............................................................................................................................. 19
3.3 Working principles................................................................................................................... 21
3.3.1 Terra x4 variants CC and CJ...................................................................................21
3.3.2 Terra x4 variant C.................................................................................................... 23
3.4 Overview....................................................................................................................................24
3.4.1 Overview of the system......................................................................................... 24
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3.4.2 Overview of the EVSE, outside............................................................................. 25
3.4.3 Overview of the EVSE, inside................................................................................ 26
3.4.4 Overview of the cable glands of the charge post............................................. 27
3.4.5 Overview of the installed EVSE............................................................................ 28
3.4.6 Overview of the cable management system (option)..................................... 28
3.5 Authorization to charge......................................................................................................... 29
3.6 Payment terminal.................................................................................................................... 29
3.7 Options......................................................................................................................................29
3.7.1 EV charge cable, CCS 1........................................................................................... 29
3.7.2 EV charge cable, CCS 2...........................................................................................30
3.7.3 EV charge cable, CHAdeMO.................................................................................. 30
3.7.4 Integrated payment terminal............................................................................... 30
3.7.5 Cable management system.................................................................................. 30
3.7.6 Tilt sensors............................................................................................................... 31
3.8 Power allocation strategies...................................................................................................32
3.8.1 Sequential power allocation................................................................................. 32
3.8.2 Concurrent power allocation................................................................................ 33
3.8.3 Dynamic allocation 'First In First Served'........................................................... 33
3.8.4 Dynamic power allocation 'Fair Share'................................................................34
3.9 External residual-current device...........................................................................................34
3.10 Description of the touchscreen............................................................................................35
3.10.1 General description of the layout........................................................................ 35
3.10.2 General description of the buttons.....................................................................36
3.11 Local Service Portal................................................................................................................. 36
3.12 Cloud service portal.................................................................................................................37
4 Inspection and transport................................................................. 38
4.1 Transport the EVSE to the site............................................................................................. 38
4.2 Unpacking................................................................................................................................. 38
4.2.1 Unpacking procedure.............................................................................................38
4.2.2 Do a check on the transport sensors.................................................................. 38
4.2.3 Remove the cabinet from the pallet....................................................................39
4.3 Transport the EVSE on the site.............................................................................................39
4.3.1 Hoist the cabinet.....................................................................................................39
4.3.2 Move the cabinet with a forklift truck................................................................ 40
5 Installation......................................................................................... 42
5.1 General installation procedure............................................................................................. 42
5.2 Site preparation.......................................................................................................................42
5.2.1 Prepare the site....................................................................................................... 42
5.2.2 Control the space and airflow around the cabinet.......................................... 43
5.3 Prepare the foundation..........................................................................................................44
5.3.1 Prepare the foundation - general procedure.................................................... 44
5.3.2 Prepare a casted foundation................................................................................44
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5.3.3 Prepare a standard prefabricated foundation................................................. 44
5.4 Replace the standard base with an alternative base....................................................... 45
5.4.1 Remove the EVSE from the base......................................................................... 46
5.4.2 Install a base with side entrance......................................................................... 46
5.4.3 Install a base with reduced height.......................................................................47
5.5 Mechanical installation...........................................................................................................47
5.5.1 Mechanical installation procedure...................................................................... 47
5.5.2 Open the cable inlet and remove the cable gland............................................48
5.5.3 Guide the cables through the opening in the cable guide plate................... 48
5.5.4 Install the cabinet on the foundation................................................................. 48
5.6 Electrical installation.............................................................................................................. 49
5.6.1 Electrical installation procedure..........................................................................49
5.6.2 Connect the PE wire............................................................................................... 49
5.6.3 Connect the enclosure to the earth.................................................................... 50
5.6.4 Connect the AC input wires...................................................................................51
5.6.5 Connect the Ethernet cable...................................................................................51
5.7 Tilt sensors installation (option).......................................................................................... 52
5.7.1 General procedure.................................................................................................. 52
5.7.2 Install the bracket of the tilt sensors..................................................................52
5.7.3 Install the tilt sensors.............................................................................................53
5.7.4 Connect the tilt sensors........................................................................................ 53
5.7.5 Install a ferrule on a wire....................................................................................... 54
5.7.6 Connect a wire that has a ferrule.........................................................................54
5.8 Cable management system installation (option)............................................................. 55
5.8.1 Prepare the cable management system.............................................................55
5.8.2 Mount the clamp..................................................................................................... 56
5.8.3 Install the cable management system................................................................56
5.9 Prepare for commissioning...................................................................................................56
6 Operation........................................................................................... 58
6.1 Prepare before use..................................................................................................................58
6.2 Stop the EVSE if there is an emergency..............................................................................58
6.3 Reset the EVSE after an emergency.................................................................................... 59
6.4 Charge session.........................................................................................................................59
6.4.1 Charge an EV............................................................................................................59
6.4.2 Start a charge session........................................................................................... 59
6.4.3 Stop a charge session............................................................................................60
6.5 Energize the EVSE................................................................................................................... 60
6.6 De-energize the EVSE............................................................................................................. 60
6.6.1 De-energize the EVSE - general procedure........................................................60
6.6.2 Measure the AC voltage......................................................................................... 61
6.6.3 Measure the DC voltage......................................................................................... 61
6.7 Remove condensation from the cabinet............................................................................ 62
6.8 Local service portal operations............................................................................................ 63
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6.8.1 Start the local service portal.................................................................................63
6.8.2 Set the configuration parameters.......................................................................63
6.8.3 Set the OCPP parameters......................................................................................63
6.8.4 Install new software...............................................................................................64
6.8.5 Close the local service portal................................................................................64
7 Maintenance and cleaning................................................................65
7.1 Maintenance schedule............................................................................................................65
7.2 Clean the cabinet.....................................................................................................................65
7.3 Do a visual check of the EVSE............................................................................................... 66
7.4 Replace the air inlet filter.......................................................................................................66
7.5 Replace the air outlet filter.................................................................................................... 67
8 Access to parts.................................................................................. 69
8.1 Open the doors........................................................................................................................ 69
8.2 Close the doors........................................................................................................................69
8.3 Remove the border covers.....................................................................................................70
8.4 Install the border covers.........................................................................................................71
9 Troubleshooting................................................................................ 72
9.1 Troubleshooting procedure...................................................................................................72
9.2 Troubleshooting table............................................................................................................ 72
10 Technical data.................................................................................... 73
10.1 EVSE type...................................................................................................................................73
10.2 General specifications............................................................................................................ 73
10.3 Parts included in the delivery................................................................................................ 74
10.4 Transport specifications........................................................................................................74
10.5 Required tools for installation.............................................................................................. 75
10.6 Required parts for installation..............................................................................................75
10.7 Torque specifications............................................................................................................. 76
10.8 Operating conditions..............................................................................................................76
10.9 Noise level................................................................................................................................. 76
10.10 Tilt sensor specifications.......................................................................................................76
10.10.1 General specifications............................................................................................76
10.10.2 Wire specifications..................................................................................................77
10.10.3 Wiring diagram for the tilt sensors..................................................................... 77
10.10.4 The alternative base with reduced height ........................................................ 78
10.11 Cable management system specifications........................................................................ 79
10.12 Dimensions...............................................................................................................................80
10.12.1 General dimensions................................................................................................80
10.12.2 Packaged product.................................................................................................. 80
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10.12.3 Mass of the EVSE (without packaging material).............................................. 81
10.12.4 Center of gravity......................................................................................................81
10.12.5 Floor space requirements..................................................................................... 82
10.12.6 Casted foundation..................................................................................................83
10.12.7 Prefabricated foundation..................................................................................... 84
10.12.8 Alternative base with side entrance....................................................................85
10.12.9 Cable slack................................................................................................................86
10.12.10 Height of user operable elements.......................................................................86
10.13 Communication interface specifications........................................................................... 87
10.14 EVSE power rating.................................................................................................................. 88
10.14.1 EVSE rating during normal duty operation....................................................... 88
10.14.2 EVSE derating during normal duty operation...................................................88
10.14.3 EVSE rating in heavy duty operation.................................................................. 88
10.14.4 EVSE derating in heavy duty operation..............................................................88
10.15 Harmonics on the grid............................................................................................................89
10.15.1 Terra 184................................................................................................................... 89
10.15.2 Terra 124 and 104.................................................................................................... 91
10.15.3 Terra 94..................................................................................................................... 92
10.16 AC input specifications..........................................................................................................94
10.16.1 General AC input specifications.......................................................................... 94
10.16.2 AC input wires..........................................................................................................95
10.16.3 Terra 94.....................................................................................................................95
10.16.4 Terra 104...................................................................................................................95
10.16.5 Terra 124................................................................................................................... 96
10.16.6 Terra 184................................................................................................................... 96
10.17 DC output specifications.......................................................................................................96
10.17.1 General specifications........................................................................................... 96
10.17.2 Terra 94..................................................................................................................... 97
10.17.3 Terra 104...................................................................................................................98
10.17.4 Terra 124................................................................................................................. 102
10.17.5 Terra 184................................................................................................................. 106
10.18 Power consumption.............................................................................................................. 110
10.19 In-rush current.........................................................................................................................111
10.20 Maintenance schedule for the service engineer...............................................................111
10.21 Cleaning specifications.........................................................................................................112
10.22 Spare parts.............................................................................................................................. 112
11 Appendix...........................................................................................114
11.1 Declaration of conformity....................................................................................................114
Contents
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1 About this document
1.1 Function of this document
The document is only applicable for this EVSE (Terra x4), including the variants and
options listed in section 10.1.
The document gives the information that is necessary to do these tasks:
• Install the EVSE
• Use the EVSE
• Do basic maintenance tasks
Note: "Terra x4": This is a generic name for the EVSE to address the main
types of the EVSE.
1.2 Target group
The document is intended for these groups:
• Owner of the EVSE
• Installation engineer
For a description of the responsibilities of the owner, refer to section 2.3.
For the required qualifications for the instalaltion engineer, refer to section 2.4.
1.3 Revision history
Version Date Description
001 January 2022 Initial version
1.4 Language
The original instructions of this document are in English (EN-US). All other language
versions are translations of the original instructions.
1.5 Illustrations
It is not always possible to show the configuration of your EVSE. The illustrations in
this document show a typical setup. They are for instruction and description only.
1.6 Units of measurement
In this manual SI units of measurement (metric system) as well as North American
units of measurement are used. The different units are between parentheses () or in
separate columns in tables.
About this document
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