ABB Terra 94 North America Specification sheet

Operation and installation manual
Terra 94/104/124/184 North America
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Copyright ® ABB EV Infrastructure. All rights reserved.
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Contents
1 About this document.......................................................................... 8
1.1 Function of this document...................................................................................................... 8
1.2 Target group...............................................................................................................................8
1.3 Revision history..........................................................................................................................8
1.4 Language.....................................................................................................................................8
1.5 Illustrations.................................................................................................................................8
1.6 Units of measurement..............................................................................................................8
1.7 Typographical conventions..................................................................................................... 9
1.8 How to use this document...................................................................................................... 9
1.9 General symbols and signal words........................................................................................ 9
1.10 Special symbols for warnings and dangers....................................................................... 10
1.11 Related documents.................................................................................................................. 11
1.12 Manufacturer and contact data............................................................................................ 11
1.13 Abbreviations............................................................................................................................11
1.14 Terminology.............................................................................................................................. 12
1.15 Orientation agreements.........................................................................................................13
2 Safety.................................................................................................. 14
2.1 Liability...................................................................................................................................... 14
2.2 General safety instructions................................................................................................... 14
2.3 Responsibilities for the owner..............................................................................................14
2.4 Required qualifications for the installation engineer.......................................................15
2.5 Personal protective equipment............................................................................................ 15
2.6 Safety instructions during installation................................................................................15
2.7 Safety instructions during transport...................................................................................16
2.8 Safety instructions for earthing........................................................................................... 16
2.9 Safety instructions for use.................................................................................................... 16
2.10 Signs on the EVSE.................................................................................................................... 17
2.11 Discard the EVSE or parts of the EVSE................................................................................ 17
2.12 Cyber security...........................................................................................................................18
3 Description......................................................................................... 19
3.1 Type plate.................................................................................................................................. 19
3.2 Intended use............................................................................................................................. 19
3.3 Working principles................................................................................................................... 21
3.3.1 Terra x4 variants CC and CJ...................................................................................21
3.3.2 Terra x4 variant C.................................................................................................... 23
3.4 Overview....................................................................................................................................24
3.4.1 Overview of the system......................................................................................... 24
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3.4.2 Overview of the EVSE, outside............................................................................. 25
3.4.3 Overview of the EVSE, inside................................................................................ 26
3.4.4 Overview of the cable glands of the charge post............................................. 27
3.4.5 Overview of the installed EVSE............................................................................ 28
3.4.6 Overview of the cable management system (option)..................................... 28
3.5 Authorization to charge......................................................................................................... 29
3.6 Payment terminal.................................................................................................................... 29
3.7 Options......................................................................................................................................29
3.7.1 EV charge cable, CCS 1........................................................................................... 29
3.7.2 EV charge cable, CCS 2...........................................................................................30
3.7.3 EV charge cable, CHAdeMO.................................................................................. 30
3.7.4 Integrated payment terminal............................................................................... 30
3.7.5 Cable management system.................................................................................. 30
3.7.6 Tilt sensors............................................................................................................... 31
3.8 Power allocation strategies...................................................................................................32
3.8.1 Sequential power allocation................................................................................. 32
3.8.2 Concurrent power allocation................................................................................ 33
3.8.3 Dynamic allocation 'First In First Served'........................................................... 33
3.8.4 Dynamic power allocation 'Fair Share'................................................................34
3.9 External residual-current device...........................................................................................34
3.10 Description of the touchscreen............................................................................................35
3.10.1 General description of the layout........................................................................ 35
3.10.2 General description of the buttons.....................................................................36
3.11 Local Service Portal................................................................................................................. 36
3.12 Cloud service portal.................................................................................................................37
4 Inspection and transport................................................................. 38
4.1 Transport the EVSE to the site............................................................................................. 38
4.2 Unpacking................................................................................................................................. 38
4.2.1 Unpacking procedure.............................................................................................38
4.2.2 Do a check on the transport sensors.................................................................. 38
4.2.3 Remove the cabinet from the pallet....................................................................39
4.3 Transport the EVSE on the site.............................................................................................39
4.3.1 Hoist the cabinet.....................................................................................................39
4.3.2 Move the cabinet with a forklift truck................................................................ 40
5 Installation......................................................................................... 42
5.1 General installation procedure............................................................................................. 42
5.2 Site preparation.......................................................................................................................42
5.2.1 Prepare the site....................................................................................................... 42
5.2.2 Control the space and airflow around the cabinet.......................................... 43
5.3 Prepare the foundation..........................................................................................................44
5.3.1 Prepare the foundation - general procedure.................................................... 44
5.3.2 Prepare a casted foundation................................................................................44
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5.3.3 Prepare a standard prefabricated foundation................................................. 44
5.4 Replace the standard base with an alternative base....................................................... 45
5.4.1 Remove the EVSE from the base......................................................................... 46
5.4.2 Install a base with side entrance......................................................................... 46
5.4.3 Install a base with reduced height.......................................................................47
5.5 Mechanical installation...........................................................................................................47
5.5.1 Mechanical installation procedure...................................................................... 47
5.5.2 Open the cable inlet and remove the cable gland............................................48
5.5.3 Guide the cables through the opening in the cable guide plate................... 48
5.5.4 Install the cabinet on the foundation................................................................. 48
5.6 Electrical installation.............................................................................................................. 49
5.6.1 Electrical installation procedure..........................................................................49
5.6.2 Connect the PE wire............................................................................................... 49
5.6.3 Connect the enclosure to the earth.................................................................... 50
5.6.4 Connect the AC input wires...................................................................................51
5.6.5 Connect the Ethernet cable...................................................................................51
5.7 Tilt sensors installation (option).......................................................................................... 52
5.7.1 General procedure.................................................................................................. 52
5.7.2 Install the bracket of the tilt sensors..................................................................52
5.7.3 Install the tilt sensors.............................................................................................53
5.7.4 Connect the tilt sensors........................................................................................ 53
5.7.5 Install a ferrule on a wire....................................................................................... 54
5.7.6 Connect a wire that has a ferrule.........................................................................54
5.8 Cable management system installation (option)............................................................. 55
5.8.1 Prepare the cable management system.............................................................55
5.8.2 Mount the clamp..................................................................................................... 56
5.8.3 Install the cable management system................................................................56
5.9 Prepare for commissioning...................................................................................................56
6 Operation........................................................................................... 58
6.1 Prepare before use..................................................................................................................58
6.2 Stop the EVSE if there is an emergency..............................................................................58
6.3 Reset the EVSE after an emergency.................................................................................... 59
6.4 Charge session.........................................................................................................................59
6.4.1 Charge an EV............................................................................................................59
6.4.2 Start a charge session........................................................................................... 59
6.4.3 Stop a charge session............................................................................................60
6.5 Energize the EVSE................................................................................................................... 60
6.6 De-energize the EVSE............................................................................................................. 60
6.6.1 De-energize the EVSE - general procedure........................................................60
6.6.2 Measure the AC voltage......................................................................................... 61
6.6.3 Measure the DC voltage......................................................................................... 61
6.7 Remove condensation from the cabinet............................................................................ 62
6.8 Local service portal operations............................................................................................ 63
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