ABB Terra 94 User manual

User manual
Terra 94/124/184
© Copyright ABB. All rights reserved

Copyright
All rights to copyrights, registered trademarks, and trademarks reside with their respective owners.
Copyright ® ABB EV Infrastructure. All rights reserved.
2BCM.S1101.0-EN | 001

Contents
1 About this document............................................................................. 6
1.1 Function of this document.................................................................................................. 6
1.2 Target group....................................................................................................................... 6
1.3 Revision history.................................................................................................................. 6
1.4 Language............................................................................................................................6
1.5 Illustrations......................................................................................................................... 6
1.6 Units of measurement........................................................................................................ 6
1.7 Typographical conventions.................................................................................................6
1.8 How to use this document.................................................................................................. 7
1.9 General symbols and signal words.....................................................................................7
1.10 Special symbols for warnings and dangers........................................................................ 8
1.11 Related documents.............................................................................................................8
1.12 Manufacturer and contact data...........................................................................................9
1.13 Abbreviations......................................................................................................................9
1.14 Terminology........................................................................................................................9
1.15 Orientation agreements.................................................................................................... 10
2 Description..........................................................................................11
2.1 Type plate.........................................................................................................................11
2.2 Intended use.....................................................................................................................11
2.3 Overview...........................................................................................................................12
2.3.1 Overview of the system.....................................................................................12
2.3.2 Overview of the EVSE, outside......................................................................... 13
2.3.3 Overview of the EVSE, inside........................................................................... 14
2.4 Authorization to charge.....................................................................................................14
2.5 Payment terminal..............................................................................................................15
2.6 Description of the touchscreen......................................................................................... 15
2.6.1 General description of the layout.......................................................................15
2.6.2 General description of the buttons.................................................................... 16
2.7 Options............................................................................................................................. 16
2.7.1 EV charge cable, Combo 2............................................................................... 16
2.7.2 EV charge cable, CHAdeMO.............................................................................17
2.7.3 Integrated payment terminal - CCV...................................................................17
2.7.4 Integrated payment terminal - Nayax................................................................ 17
3 Safety..................................................................................................18
3.1 Liability..............................................................................................................................18
3.2 General safety instructions............................................................................................... 18
3.3 Responsibilities for the owner...........................................................................................18
Contents
BCM.S1101.0-EN | 001 3

3.4 Personal protective equipment......................................................................................... 19
3.5 Safety instructions for use................................................................................................ 19
3.6 Safety instructions during cleaning or maintenance......................................................... 20
3.7 Safety instructions for earthing......................................................................................... 20
3.8 Signs on the EVSE........................................................................................................... 20
3.9 Discard parts or the EVSE................................................................................................21
4 Operation............................................................................................ 22
4.1 Prepare before use...........................................................................................................22
4.2 Stop the EVSE if there is an emergency.......................................................................... 22
4.3 Reset the EVSE after an emergency................................................................................22
4.4 Charge session.................................................................................................................23
4.4.1 Charge an EV....................................................................................................23
4.4.2 Start a charge session.......................................................................................23
4.4.3 Stop a charge session.......................................................................................23
4.5 Energize the EVSE...........................................................................................................24
4.6 De-energize the EVSE..................................................................................................... 24
4.6.1 De-energize the EVSE - general procedure......................................................24
4.6.2 Measure the AC voltage....................................................................................24
4.6.3 Measure the DC voltage....................................................................................25
4.7 Remove condensation from the cabinet........................................................................... 25
4.8 Maintenance and cleaning................................................................................................26
4.8.1 Maintenance schedule...................................................................................... 26
4.8.2 Clean the cabinet.............................................................................................. 26
4.8.3 Do a check on the cabinet.................................................................................27
4.8.4 Replace the air inlet filter...................................................................................27
4.8.5 Replace the air outlet filter.................................................................................28
5 Troubleshooting.................................................................................. 30
5.1 Troubleshooting procedure...............................................................................................30
5.2 Troubleshooting table....................................................................................................... 30
6 Access to parts................................................................................... 31
6.1 Open the doors.................................................................................................................31
6.2 Close the doors................................................................................................................ 31
7 Technical data.....................................................................................33
7.1 EVSE type........................................................................................................................ 33
7.2 General specifications...................................................................................................... 33
7.3 Maintenance schedule for the service engineer............................................................... 34
7.4 Spare parts....................................................................................................................... 34
7.5 Cleaning specifications.....................................................................................................35
Contents
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7.6 Floor space requirements.................................................................................................35
7.7 Ambient conditions........................................................................................................... 36
7.8 Noise level........................................................................................................................ 36
7.9 Logic interface specifications............................................................................................36
7.10 DC output specifications...................................................................................................37
7.10.1 General specifications.......................................................................................37
7.10.2 Terra 94.............................................................................................................37
7.10.3 Terra 124...........................................................................................................39
7.10.4 Terra 184...........................................................................................................40
7.11 Power consumption.......................................................................................................... 42
7.11.1 General specifications.......................................................................................42
7.11.2 Terra 94.............................................................................................................42
7.11.3 Terra 124...........................................................................................................42
7.11.4 Terra 184...........................................................................................................42
Contents
BCM.S1101.0-EN | 001 5

1 About this document
1.1 Function of this document
The document is only applicable for this EVSE (Terra x4), including the variants and
options listed in section 7.1 .
The document gives the information that is necessary to do these tasks:
• Use the EVSE
• Do basic maintenance tasks
Note: "Terra x4": This is a generic name for the EVSE to address the three
main types of the EVSE.
1.2 Target group
The document is intended for the owner of the EVSE.
For a description of the responsibilities of the owner, refer to section 3.3 .
1.3 Revision history
Version Date Description
001 April 2020 Initial version
1.4 Language
The original instructions of this document are in English (EN-US). All other language
versions are translations of the original instructions.
1.5 Illustrations
It is not always possible to show the configuration of your EVSE. The illustrations in this
document show a typical setup. They are for instruction and description only.
1.6 Units of measurement
SI units of measurement (metric system) are used. If necessary, the document shows
other units between parentheses () or in separate columns in tables.
1.7 Typographical conventions
The lists and steps in procedures have numbers (123) or letters (abc) if the sequence is
important.
About this document
6BCM.S1101.0-EN | 001

1.8 How to use this document
1. Make sure that you know the structure and contents of this document.
2. Read the safety chapter and make sure that you know all the instructions.
3. Do the steps in the procedures fully and in the correct sequence.
4. Keep the document in a safe location that you can easily access. This document is a
part of the EVSE.
1.9 General symbols and signal words
Signal word Description Symbol
Danger If you do not obey the instruction, this can
cause injury or death.
Refer to section
1.10 .
Warning If you do not obey the instruction, this can
cause injury.
Refer to section
1.10 .
Caution If you do not obey the instruction, this can
cause damage to the EVSE or to property.
Note A note gives more data, to make it easier to
do the steps, for example.
- Information about the condition of the
EVSE before you start the procedure.
- Requirements for personnel for a proce-
dure.
- General safety instructions for a procedure.
- Information about spare parts that are nec-
essary for a procedure.
- Information about support equipment that is
necessary for a procedure.
- Information about supplies (consumables)
that are necessary for a procedure.
About this document
BCM.S1101.0-EN | 001 7

Signal word Description Symbol
- Make sure that the power supply to the
EVSE is disconnected.
- Electrotechnical expertise is required, ac-
cording to the local rules.
Note: It is possible that not all symbols or signal words are present in this
document.
1.10 Special symbols for warnings and dangers
Symbol Risk type
General risk
Hazardous voltage that gives risk of electrocution
Risk of pinching or crushing of body parts
Rotating parts that can cause a risk of entrapment
Note: It is possible that not all symbols are present in this document.
1.11 Related documents
Document name Target group
Product data sheet All target groups
Installation manual Qualified installation engineer
User manual Owner
Service manual Qualified service engineer
Declaration of conformity (CE) All target groups
About this document
8BCM.S1101.0-EN | 001

1.12 Manufacturer and contact data
Manufacturer
ABB EV Infrastructure
Heertjeslaan 6
2629 JG Delft
The Netherlands
Contact data
The local representative of the manufacturer can give you support on the EVSE. You can
find the contact data here: https://new.abb.com/
1.13 Abbreviations
Abbreviation Definition
AC Alternating current
CAN Controller area network
CPU Central processing unit
DC Direct current
EMC Electromagnetic compatibility
EV Electric vehicle
EVSE Electric vehicle supply equipment
MiD Measuring Instruments Directive
NFC Near field communication
NoBo Notified body
OCPP Open charge point protocol
PE Protective earth
PPE Personal protective equipment
RFID Radio-frequency identification
Note: It is possible that not all abbreviations are present in this document.
1.14 Terminology
Term Definition
Network operating center of
the manufacturer
Facility of the manufacturer to do a remote check on the
correct operation of the EVSE
Cabinet Enclosure of the EVSE, including the components on the
inside
CHAdeMO Japanese DC fast charging method for electric vehicles
Contractor Third party that the owner or site operator hires to do engi-
neering, civil and electrical installation work
About this document
BCM.S1101.0-EN | 001 9

Term Definition
Grid provider Company that is responsible for the transport and distribu-
tion of electricity
Local rules All rules that apply to the EVSE during the entire lifecycle
of the EVSE. The local rules also include the national laws
and regulations.
Open charge point protocol Open standard for communication with charge stations
Owner Legal owner of the EVSE
Site operator Entity that is responsible for the day-to-day control of the
EVSE. The site operator does not have to be the owner.
User Owner of an EV, who uses the EVSE to charge the EV
Note: It is possible that not all terms are present in this document.
1.15 Orientation agreements
D
C
B
X
Z
Y
A
A Front side: face forward to the EVSE
during normal use
B Left side
C Right side
D Rear side
X X-direction (positive is to the right)
Y Y-direction (positive is rearward)
Z Z-direction (positive is upward)
About this document
10 BCM.S1101.0-EN | 001

2 Description
2.1 Type plate
IP54
SN: XXXX-XXX-XXXX-XXX
Part number XXXXXXXXXX
Prod. date XX XXXX XXXXXXXXXXXX
XX XXXXX XX
FOR USE WITH ELECTRICAL VEHICLES
Input xxxV x+PE-
DC Input xxx-xxxV Max xxxA
DC Output 1 CCS2 xxx-xxxV Max xxxA
DC Output 2 CHAdeMO xxx-xxxV Max xxxA
Max x.xkW/xxHz
DC AUX xxV xA
George Hintzenweg 81,
3068 AX Rotterdam,
The Nederlands
MADE IN ITALY www.abb.com
Weight XXX Kg
XXXXXXXXXX
XXXX-XXX-XXXX-XXX
A
B
C
D
E
G
H
I
J
F
K
L
M
A Manufacturer
B Serial number
C Part number of the EVSE
D Production date
E Internal product code (for the
manufacturer)
F Full EVSE type
G EVSE mass
H EVSE rating
I Address of the manufacturer
J CE mark
K Barcode with the serial number of the
EVSE
L Barcode with the part number of the
EVSE
M Additional EVSE rating data
Note: Find the type plate on your EVSE to see the applicable data. Refer to
section 2.3.2 .
2.2 Intended use
The EVSE is intended for the DC charging of EVs. The EVSE is intended for indoor or
outdoor use.
The properties of the electrical grid, the ambient conditions and the EV must comply with
the technical data of the EVSE. Refer to chapter
7 .
Only use the EVSE with accessories that the manufacturer provides and that obey the
local rules.
Description
BCM.S1101.0-EN | 001 11

Danger:
General risk
• If you use the EVSE in any other way than described in the related
documents, you can cause death, injury and damage.
• Use the EVSE only as intended.
2.3 Overview
2.3.1 Overview of the system
B D E C
F
A
A EV
B Parking space
C EVSE
D AC input cable
E Power distribution board
F EV charge cable
Part Function
EV The EV of which the batteries need to be charged
EVSE Refer to section 2.3.2 .
Parking space Location for the EV during the charge session
AC input cable To supply the electrical energy to the EVSE
Power distribution board To connect the EVSE to the AC grid input
EV charge cable To conduct the charge from the EVSE to the EV
Description
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2.3.2 Overview of the EVSE, outside
N
J
K
I
H
G
F
A
B
C
D
M
L
C
E
A Left door
B Type plate
C Air inlet
D Cover on the air outlet
E Border cover
F EV charge cable outlet and holder (1x
or 2x)
G Plate over the RFID reader and the
integrated payment terminal
H Emergency stop button
I Touchscreen
J Front door
K Enclosure
L Antenna
M Right door
N Air outlet
Part Function
Front, left and right door To give authorized personnel access to the inside of the
EVSE
Type plate To show the identification data of the EVSE. Refer to sec-
tion 2.1 .
Air inlet and outlet To let cooling air in and out. The airflow makes sure that
the parts on the inside of the EVSE do not become too
hot.
Cover on the air outlet To prevent a blockage of the air outlet
Border cover To cover the lower part of the EVSE
EV charge cable outlet and
holder
To connect and hold the EV charge cable. Refer to section
2.7 .
RFID reader To read the information from an RFID card
Payment terminal To pay for the charge session
Emergency stop button To stop the EVSE when there is an emergency
Touchscreen To control and monitor the charge session
Description
BCM.S1101.0-EN | 001 13

Part Function
Enclosure To reduce the accessibility of unqualified persons to the
inside of the EVSE
Antenna To send and receive wireless 2G, 3G and 4G signals
2.3.3 Overview of the EVSE, inside
G
F
E
A
B
C
D
A Main breaker 2
B Main breaker 1
C PE busbar
D Surge protection device switch
E Cable gland plate
F Manual switch
G Auxiliary power supply breaker
Part Function
Main breaker 2 To connect or disconnect the power modules group 2
Main breaker 1 To connect or disconnect the power modules group 1
PE busbar To connect the PE cable
Surge protection device
switch
Breaker to protect the surge protection device, always in
the on position
Cable gland plate Plate with openings for the AC input cable and the control
signal cables
Manual switch To connect or disconnect the AC power input
Auxiliary power supply
breaker
To connect or disconnect the AC power input to or from
the auxiliary power for the control circuit
2.4 Authorization to charge
It is possible to use the EVSE with or without authorization.
Description
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An authorization can be based on RFID, a personal identification number, or a mobile
authentication method. Authorization requires a subscription to a back office.
Authorization can be a standard solution from the manufacturer, or from an external
company that offers authorization solutions via OCPP.
2.5 Payment terminal
The touchscreen guides the user how to use the payment terminal.
Note:
• To use and adjust the settings of the payment terminal, you require the
ABB Payment Web tool.
• The standard payment terminal is from manufacturers CCV or Nayax . If
you need more information about different options for payment terminals,
ask ABB EV Infrastructure.
2.6 Description of the touchscreen
2.6.1 General description of the layout
A B
CD
A Company logo
B Main display area
C Touchscreen control bar
D Available connectors on the EVSE
Description
BCM.S1101.0-EN | 001 15

2.6.2 General description of the buttons
Button Name Description
XX kW YZ
Connector To select the connector.
• X = Charge power
• Y = Connector location
• Z = Type of connector
Information To show more information
about the EVSE
Help To show help information on
the current status of the
EVSE
Language To change the language on
the touchscreen
Start To start the charge session
Stop To stop the charge session
2.7 Options
2.7.1 EV charge cable, Combo 2
A EV charge cable
Description
16 BCM.S1101.0-EN | 001

2.7.2 EV charge cable, CHAdeMO
A EV charge cable
2.7.3 Integrated payment terminal - CCV
2.7.4 Integrated payment terminal - Nayax
Description
BCM.S1101.0-EN | 001 17

3 Safety
3.1 Liability
The manufacturer is not liable to the purchaser of the EVSE or to third parties for
damages, losses, costs or expenses incurred by the purchaser or third parties if any
target group mentioned in the related documents does not obey the rules below:
• Obey the instructions in the related documents. Refer to section 1.11 .
• Do not misuse or abuse the EVSE.
• Only make changes to the EVSE, if the manufacturer approves in writing of the
changes.
This EVSE is designed to be connected to and to communicate information and data via
a network interface. It is the sole responsibility of the owner to provide and continuously
ensure a secure connection between the EVSE and the network of the owner or any
other network.
The owner shall establish and maintain any appropriate measures (such as - but not
limited to - the installation of firewalls, application of authentication measures, encryption
of data and installation of anti-virus programs) to protect the EVSE, the network, its
system and the interface against any kind of security breaches, unauthorized access,
interference, intrusion, leakage and/or theft of data or information.
The manufacturer is not liable for damages and/or losses related to such security
breaches, any unauthorized access, interference, intrusion, leakage and/or theft of data
or information.
3.2 General safety instructions
• This document, the related documents and the warnings included do not replace your
responsibility to use your common sense when you do work on the EVSE.
• Only do the procedures that the related documents show and that you are qualified
for.
• Obey the local rules and the instructions in this manual. If the local rules contradict
the instructions in this manual, the local rules will apply.
If and to the extent permitted by law, in case of inconsistency or contradiction,
between any requirements or procedure contained in this document and any such
local rules, obey the stricter between the requirements and procedures specified in
this document and the local rules.
3.3 Responsibilities for the owner
Preliminary requirements
1.
The owner is the person who runs the EVSE for commercial or business purposes for
itself or leaves it to a third party for use. During operation he bears legal responsibility for
the protection of the user, other employees or third parties. The owner must obey these
instructions:
Safety
18 BCM.S1101.0-EN | 001

• Know and implement the local rules.
• Identify the hazards (in terms of a risk assessment), resulting from the working
conditions on the site.
• Operate the EVSE with the protective devices installed.
• Make sure that all protective devices are installed after installation or maintenance
work.
• Make an emergency plan that instructs people what to do in case of an emergency.
• Make sure that all employees and third parties are qualified to work on high-voltage
and high-current electrical installations.
• Make sure that there is sufficient space around the EVSE to safely do maintenance
and installation work.
• Identify a site operator who is responsible for the safe operation of the EVSE and for
the coordination of all work, if the owner does not do these tasks.
3.4 Personal protective equipment
Symbol Description
Protective clothing
Safety gloves
Safety shoes
Safety glasses
3.5 Safety instructions for use
• In the situations that follow, do not use the EVSE and immediately contact the
manufacturer:
• An enclosure has damage.
• An EV charge cable or connector has damage.
• Lightning struck the EVSE.
• There was an accident or a fire at or near the EVSE.
• Water has entered the EVSE.
Safety
BCM.S1101.0-EN | 001 19

3.6 Safety instructions during cleaning or maintenance
Preliminary requirements
•
• Keep unauthorized personnel at a safe distance during cleaning or maintenance.
• If for cleaning or maintenance it is necessary to remove safety devices, immediately
install the safety devices after the work.
• Put on the correct personal protective equipment. Refer to section 3.4 .
3.7 Safety instructions for earthing
• Make sure that the EVSE is connected to an earthed, metal, permanent electrical
system. Alternatively, install an equipment-earthing conductor with circuit conductors.
Connect this earthing conductor to an equipment-earthing terminal or lead on battery
charger.
• Make sure that the connections to the EVSE comply with all applicable local rules.
3.8 Signs on the EVSE
Symbol Risk type
General risk
Hazardous voltage that gives risk of electrocution
Risk of pinching or crushing of body parts
Rotating parts cat can cause a risk of entrapment
PE
Safety
20 BCM.S1101.0-EN | 001