ABB RTU560 User manual

RTU560

Connections and Settings
Communication Unit 560CMD11
Doc.-No.: 1KGT 150 765 V005 1 1
Application, characteristics and technical data
have to be taken from the hardware data sheet:
560CMD11 R0001 1KGT 150 764 V0011
560CMD11 R0011 1KGT 150 764 V0011
Operation
The Communication Unit 560CMD11 is one of the
CMU boards (CMU = communication unit) of the
remote terminal unit RTU560. The 560CMD11
controls process events and communications with
control centers and local MMI systems via up to
four serial Interfaces (CP1, CP2, CPA, CPB), two
Ethernet 10BaseT/100BaseT LAN Interfaces (E1,
E2) and an integrated GPRS modem.
Fig. 1: Block diagram 560CMD11
To force the IP-Address to a default value at start-
up, the “Def. IP-Addr” switch on the front side (see
Fig. 8) has to be switched “ON”.
The 560CMD11 starts with the factory settings for
the Ethernet Interface (see Fig. 2) which are
192.168.0.1 for the IP-address with the network
setting 255.255.255.0 for the subnet mask and
192.168.0.20 for the gateway.
Switch „Def. IP- Address“
position
?OFF
E
Read IP address
from confi-
guration file
ON
Set Switch
„Def. IP-Address“
to „OFF“
Send Configuration
to RTU 192.168.0.1
Switch „Def. IP- Address“
position
?OFF
E
Read IP address
from confi-
guration file
ON
Set Switch
„Def. IP-Address“
to „OFF“
Send Configuration
to RTU 192.168.0.1
Fig. 2: Use Switch „Def. IP-Addr“
Serial Interface
The serial interfaces (CP1, CP2, CPA and CPB)
are available on the RJ45 connector on the front
plate. It can interface RS485 (Tab. 1) or RS232C
(Tab. 2) signals.
Serial Interfaces RS485 Mode
Pin
Signal
RJ45
1
8
Rx
Tx
RJ45
1
8
RJ45
1
8
Rx
Tx
Jack
1
-
Not used
2
TA
Data -
3
TB
Data +
4
-
Not used
5
GND
Signal Ground
6
-
Not used
7
-
8
-
Table 1: Serial Interfaces RS485 Mode

RTU560

Connections and Settings
Communication Unit 560CMD11
Doc.-No.: 1KGT 150 765 V005 1 2
Serial Interface RS232C Mode
Pin
Signal
Input / Output
RJ45
1
8
Rx
Tx
RJ45
1
8
RJ45
1
8
Rx
Tx
Jack
1
DCD
Input
2
RxD
Input
3
TxD
Output
4
DTR
Output
5
GND
-
7
RTS
Output
8
CTS
Input
Shield
Connected with housing
Table 2: Serial Interface RS232C Mode
The interfaces are available on the RJ45 connect-
ors and designed for RS485. The bus is terminat-
ed by a 1 kΩresistor for the interfaces.
CP1 and CP2 Interface
At the CP1 and CP2 interfaces connected to an
USART (universal synchronous/asynchronous re-
ceiver/transmitter) different UART based protocol
types can be used.
CPA and CPB Interface
The settings have to be done by the RTUtil560
configuration tool.
At the CPA and CPB interfaces different UART
character based protocol types can be used.
560CMD11 R0011
The communication interface CPB has two differ-
ent functions:
UART character based protocols
GPRS-Modem-Interface
Both functions are mutually exclusive.
GPRS-Modem (only R0011)
The settings have to be done by the RTUtil560
configuration tool.
The 560CMD11 R0011 provides a radio interface
via an integrated Quad-Band GSM/GPRS mo-
dem. For communication via the GSM/GPRS mo-
dem a pluggable SIM-Card is necessary.
The SIM-Card socket is placed below the Com-
pactFlash socket.
The Quad-Band modem is designed for following
frequencies and GSM nets:
GSM 850MHz max. 2Watt transmitting
power
E-GSM 900MHz max. 2Watt transmitting
power
DCS 1800MHz max. 1Watt transmitting
power
PCS 1900MHz max. 1Watt transmitting
power
At the housing (see Fig. 10) an antenna or anten-
na cable can be connected via a 50Ω(high fre-
quency) SMA-RF-connector type.
Note:
Operating without a frequency tuned antenna can
be cause damage on the GPRS modem.
Following antennas are recommended:
560ANA01 bar (dipole) antenna
ABB number: 1KGT023600R0001
560ANA02 Wall-mount antenna connect-
ed by a 5mtr long coaxial cable
ABB number: 1KGT023700R0005
560ANA02 Wall-mount antenna connect-
ed by a 20mtr long coaxial cable ABB
number: 1KGT023700R0020

RTU560
Connections and Settings
Communication Unit 560CMD11
Doc.-No.: 1KGT 150 765 V005 1 3
Ethernet Interface E1 and E2
The Ethernet Interfaces are available on a RJ45
connector and supports different functions:
Webserver-diagnostic with download of
configuration files and firmware
TCP/IP based protocols
Integrated HMI
The signals are used according to Table 3.
Ethernet Interface
Pin
Signal
Input/Output
RJ45
1
8
Lnk
Act
RJ45
1
8
RJ45
1
8
Lnk
Act
Jack
1
TD +
Output
2
TD -
Output
3
RD +
Input
4
Not used
5
6
RD -
Input
7
Not used
8
Shield
Connected with hou-
sing
Table 3: Ethernet Interfaces E1, E2
IO-Bus
The connection to the local I/O boards is done by
a 20 pole female connector. The connection to the
serial peripheral bus (Wired OR-Bus, (WOR)) is
done by a 20 pole male connector (see Fig. 6).
The order of the 23AD62 module includes one
ribbon cable. The ribbon cable should not exceed
a length of 50cm (20inch).
!!
Power Supply DC- In
The supply voltage for the 560CMD11 is 24VDC.
The connector consists of a 3 pole pluggable
screw-terminal 5,08mm (see Tab.4 and Fig. 8 or
Fig. 11).The max. input power is 67 Watt.
In some cases an external potential
isolation for the DC-Input is neces-
sary. This can be done e.g. by a
power supply unit 560PSU40/41.
Power Supply DC- Out
The 560CMD11 provides 24VDC output power for
max. 0.5A.The connector consists of a 3 pole
pluggable screw-terminal 5,08mm (see Tab. 4 and
Fig. 8 or Fig. 11).The output power can only be
used for the relay output board (23BO61/62).
!!
560CMD11 Earthing
On the strength of safety and EMC protection it is
important to make a connection as short as possi-
ble to a system earth (may be DIN-rail or mount-
ing plate). An ordinary 1.5mm2multi-core wire
(green/yellow) can be used and should not ex-
ceed a length of 100 cm (39 inch). The first pin of
the 3 pole DC-In connector is the earth-pin (see
Tab. 4 and Fig. 8 or Fig. 11).
Power -Supply
DC-Out
DC-IN
Pin
earth
earth
1
-Vout
- Vin
2
+Vout
+ Vin
3
Table 4: 3 Pole Power Connector
Attention: It is not allowed to pull
or to plug the 20 pole ribbon ca-
ble during the operation pro-
cess.
It is not allowed to use the output
power for the process supply!
!!

RTU560

Connections and Settings
Communication Unit 560CMD11
Doc.-No.: 1KGT 150 765 V005 1 4
The power supply terminal X38-2 (-) is internal
connected with the housing ground by terminal
X43 (see Fig. 3).
The protection earth must be connected to screw
terminal 4-1 (see Tab. 4) for both 560CMD11 re-
visions. In rare cases (e.g. when grounding signal
zero to Vin (+)) the jumper X43 has to be re-
moved, but it is only possible in Version R0001.
Opening of the housing is done in the same way
as for changing the CF card.
Fig. 3: Placement of X43 at CMU PCB
Additional information for R0011
It should be noted, that the module stipulates a
minus earthing concept conditional on the GPRS
technologies. In system with other earth concept it
must be used a galvanic isolated power supply for
the CMD11 to avoid the destroying (see Fig.4).
Depending of the system architecture may also be
required an additional galvanic isolated RS232
interface (see Fig.5), if the entire system is
grounded positively.
Signaling
The red LED of the 560CMD11 is controlled by
the RTU560 firmware. For the definition and oper-
ation of the LED “ERR" please refer to the release
specific function description. The connector em-
bedded LEDs “Tx” and “Rx” are directly connected
to the receiver/transmitter of the communication
line. The LEDs “Act" and “Lnk” are directly con-
nected to the Ethernet-controller.
Tab. 5 describes the system LEDs of the
560CMD11.
LED
Colour
Meaning
ERR
(1x) red
Warning / Error
Tx
(4x) green Grün
Transmit data
(CP1, 2, A, B)
Rx
(4x) green Grün
Receive data
(CP1, 2, A, B)
Act
(2x) green
Ethernet Activity E1, E2
Lnk
(2x) yellow
Ethernet Link E1, E2
IO-Bus
(1x) green
Serial Peripheral Bus
PF
(1X) red
One of the output voltage
is fail
RUN
(1x) green
The CMU is reachable
via Ethernet
RUN
(1x) yellow
The firmware is running
but not reachable via
Ethernet
RUN
OFF
No firmware is running
Def. IP-
Addr
(1x) red
The default IP-address is
active
GPRS
(1x) green
Transmit data (on air),
Communication GPRS
modem
Table 5: Meaning of LEDs

RTU560
Connections and Settings
Communication Unit 560CMD11
Doc.-No.: 1KGT 150 765 V005 1 5
Fig. 4: Negative System Earthing
Fig. 5: Positive System Earthing
power
supply
System
560CMD11
GPRS
Chip
RS232
560PSU40/41
RS232 galvanic
isolated
power
supply
System
560CMD11
GPRS
Chip
RS232
560PSU40/41

RTU560

Connections and Settings
Communication Unit 560CMD11
Doc.-No.: 1KGT 150 765 V005 1 6
Firmware Version
The current firmware version will be delivered on
a CompactFlash memory card. A new firmware
file can be loaded via the Web diagnostic tool into
the removable CompactFlashmemory card.
For changing the CompactFlash memory card the
right side of the housing has to be opened (see
Fig. 8 and Fig. 11).
!!
1. Disconnect the power-supply of the
560CMD11.
2. Take care of ESD protection before
opening the 560CMD11 housing.
3. Open the 4 screws on the right side of
the housing (see Fig. 8 and Fig. 11).
4. Pull or plug only the CF-card. Don’t
touch other components.
5. Close the housing before the power-
supply is connected to the 560CMD11
SIM-Card (only R0011)
For communication via the GSM/GPRS modem a
pluggable SIM-Card (ID-000) is necessary.
For changing the SIM-Card the right side of the
housing has to be opened (see Fig. 11).
!!
1. Disconnect the power-supply of the
560CMD11.
2. Take care of ESD protection before
opening the 560CMD11 housing.
3. Open the 4 screws on the right side of
the housing (see Fig. 11).
4. Pull or plug only the SIM-Card. Don’t
touch other components.
5. Close the housing before the power-
supply is connected to the 560CMD11
For changing the CF - card
follow the instructions below:
For changing the SIM-Card
follow the instructions below:

RTU560
Connections and Settings
Communication Unit 560CMD11
Doc.-No.: 1KGT 150 765 V005 1 7
Settings
Hardware settings and operation of the communi-
cation Interfaces of the 560CMD11 are carried out
with the RTUtil560 configuration tool. For the con-
figuration procedure of the communication Inter-
faces and the IO-Bus, please refer to the
560RTUtil user guide.
The following parameters have to be defined for
all protocols:
Baudrate: 50 to 19 200 baud Mo-
dem control:
Direct link (TxD/RxD only)
WT link full duplex (560FSM10/11 no
handshake)
WT link half duplex (560FSM10/11 with
RTS / DCD)
Dial up (external modem without hand-
shake, without RTS / CTS)
Loop switch unit (RP570/71 Host Inter-
face only)
Link with collision avoidance (TxD, RxD,
DCD, without handshake (DNP 3.0 only)
The settings of the Ethernet Interface are:
Node name
IP address
Subnet mask
Default gateway
Routing information
The number of the host Interface.
Fig. 6: 560ANA02
For the configuration procedure of the GPRS-
Modem (only R0011), please refer to the function
description part 6.
The settings of the GPRS-Modem are:
Local IP address
Remote network IP address
PIN number SIM-Card
Username
User password
Provider Connectionstring (APN)
RF sensitivity (only R0011)
Main parameters for the transmitter
are:
Max. output power: 30dBm ± 5dB
Min. output power: 0dBm ±5dB
min. signal level at input of GPRS-
Chip: -108dBm
cable RG58 with losses of 0,546dB/m
≙10,92dB (20m)
antenna with a gain of 2,2dBi
Exemplary calculation:
min. signal (receive) with 20m cable =
-109dB + 10,92dB –2,2dBr =
-99,28dBm
result: the RF signal at the point of
antenna shall be min. -99,28dBm

RTU560

Connections and Settings
Communication Unit 560CMD11
Doc.-No.: 1KGT 150 765 V005 1 8
Fig. 7: Top side of 560CMD11 R0001 housing
screws
screws
Fig. 8: Front and right side of 560CMD11 R0001 housing
Fig. 9: Bottom side of 560CMD11 R0001 housing

RTU560
Connections and Settings
Communication Unit 560CMD11
Doc.-No.: 1KGT 150 765 V005 1 9
Ethernet
Fig. 10: Top side of 560CMD11 R0011 housing
Fig. 11: Front and right side of 560CMD11 R0011 housing
screws
screws
Fig. 12: Bottom side of 560CMD11 R0011 housing

RTU560

Connections and Settings
Communication Unit 560CMD11
Doc.-No.: 1KGT 150 765 V005 1 10
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