ABB AC500 Series User manual

AC500 Product Family
Installation Instructions
TECHNICAL DOCUMENTATION
Read this manual prior to performing any task!

3ADR024117M02xx, 4, en_US
© 2017
ABB Automation Products GmbH
Eppelheimer Straße 82
69123 Heidelberg, Germany
Telephone: [phone]
Fax: [phone]
E-mail: [email protected]
Internet: www.abb.com/PLC
25.07.2017AC500 Product Family Installation Instructions2

Table of contents
1PM56xx-2ETH........................................................................................................................................ 4
2 TB56xx-2ETH....................................................................................................................................... 10
3 TU5xx(-XC)........................................................................................................................................... 17
4 DO526(-XC).......................................................................................................................................... 25
5 CM582-DP(-XC).................................................................................................................................... 32
6 CM589-PNIO(-4)(-XC).......................................................................................................................... 38
Table of contents
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1 PM56xx-2ETH
nPM5630-2ETH
nPM5650-2ETH
nPM5670-2ETH
nPM5675-2ETH
Fig. 1: PM5650-2ETH
PM56xx-2ETH
25.07.2017AC500 Product Family Installation Instructions4

CAUTION!
Risk of injury and damaging the PLC modules!
Improper installation and maintenance may result in injury and can damage the PLC modules!
– Installation and maintenance have to be performed according to the technical rules, codes and rel-
evant standards, e.g. EN 60204-1.
–Only by skilled electricians.
Recycling
Disposal and Recycling Information
This symbol on the product (and on its packaging) is in accordance with the European Union's Waste
Electrical and Electronic Equipment (WEEE) Directive. The symbol indicates that this product must be
recycled/disposed of separately from other household waste. It is the end user’s responsibility to dis-
pose of this product by taking it to a designated WEEE collection facility for the proper collection and
recycling of the waste equipment. The separate collection and recycling of waste equipment will help
to conserve natural resources and protect human health and the environment. For more information
about recycling, please contact your local environmental office, an electrical/electronic waste disposal
company or the store where you purchased the product.
PM56xx-2ETH
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Assembly
The CPU is put on the Terminal Base - CPU clicks in.
Disassembly
➀Press above and below.
➁Remove the CPU.
PM56xx-2ETH
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Dimensions
PM5650 mounted on TB5620.
Attention!
The CPUs PM56xx-2ETH with 2 onboard ETH (1SAPxxx000R0278) can only be used with Terminal
Base TB56xx-2ETH (1SAPxxx300R0278).
PM56xx-2ETH
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Connection
①Status displays (7-segment)
②Triangle displays for ”Item”
③Square displays for ”Status”
④Status LEDs
⑤Pushbuttons
⑥MC: Slot for the SD Memory Card
⑦TA525: Label
⑧see note
The connection part may be different on various Terminal Base types. See installation instructions of
the specific Terminal Base suitable for this CPU for connection specifications.
Cleaning instruction
Do not use cleaning agent for cleaning the device.
Use a damp cloth instead.
PM56xx-2ETH
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PM56xx-2ETH
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2 TB56xx-2ETH
nTB5600-2ETH
nTB5610-2ETH
nTB5620-2ETH
nTB5640-2ETH
Fig. 2: TB5620-2ETH
TB56xx-2ETH
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CAUTION!
Risk of injury and damaging the PLC modules!
Improper installation and maintenance may result in injury and can damage the PLC modules!
– Installation and maintenance have to be performed according to the technical rules, codes and rel-
evant standards, e.g. EN 60204-1.
–Only by skilled electricians.
Recycling
Disposal and Recycling Information
This symbol on the product (and on its packaging) is in accordance with the European Union's Waste
Electrical and Electronic Equipment (WEEE) Directive. The symbol indicates that this product must be
recycled/disposed of separately from other household waste. It is the end user’s responsibility to dis-
pose of this product by taking it to a designated WEEE collection facility for the proper collection and
recycling of the waste equipment. The separate collection and recycling of waste equipment will help
to conserve natural resources and protect human health and the environment. For more information
about recycling, please contact your local environmental office, an electrical/electronic waste disposal
company or the store where you purchased the product.
TB56xx-2ETH
25.07.2017 AC500 Product Family Installation Instructions 11

Assembly
The Terminal Base is put on the DIN rail above and then snapped-in below.
Disassembly
➀Pull down the Terminal Base
➁and remove it.
TB56xx-2ETH
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Assembly with screws
TA526 are snapped on the rear side of the Terminal Base like DIN rails. One TA526 is turned by 180°.
The insertion of the accessories TA526 for screw mounting is essential.
TB56xx-2ETH
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Fasten Terminal Base with 3 (M4, max 1.2 Nm) screws (front view).
Dimensions
TB56xx-2ETH
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Connection
①I/O-Bus
②Slot for the CPU
③Slots for Communication Module
④Interface for CAN
⑤Supply for 24 V DC
⑥Serial interface COM1
⑦Network interface
⑧Holes for screw mounting (ø 4 mm)
④CAN
➄24 V
TB56xx-2ETH
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⑥COM 1
⑦ETHERNET
Cleaning instruction
Do not use cleaning agent for cleaning the device.
Use a damp cloth instead.
TB56xx-2ETH
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3 TU5xx(-XC)
nTU515 24 V DC
nTU531 230 V AC
nTU541 24 V DC
nTU516(-XC) 24 V DC
nTU532(-XC) 230 V AC
nTU542(-XC) 24 V DC
CAUTION!
Risk of injury and damaging the PLC modules!
Improper installation and maintenance may result in injury and can damage the PLC modules!
– Installation and maintenance have to be performed according to the technical rules, codes and rel-
evant standards, e.g. EN 60204-1.
–Only by skilled electricians.
TU5xx(-XC)
25.07.2017 AC500 Product Family Installation Instructions 17

TU5xx-XC
XC = eXtreme Conditions
Symbol for XC module
Recycling
Disposal and Recycling Information
This symbol on the product (and on its packaging) is in accordance with the European Union's Waste
Electrical and Electronic Equipment (WEEE) Directive. The symbol indicates that this product must be
recycled/disposed of separately from other household waste. It is the end user’s responsibility to dis-
pose of this product by taking it to a designated WEEE collection facility for the proper collection and
recycling of the waste equipment. The separate collection and recycling of waste equipment will help
to conserve natural resources and protect human health and the environment. For more information
about recycling, please contact your local environmental office, an electrical/electronic waste disposal
company or the store where you purchased the product.
TU5xx(-XC)
25.07.2017AC500 Product Family Installation Instructions18

Assembly
The Terminal Unit is put on the DIN rail above and then snapped-in below.
Disassembly
➀Shove the Terminal Units from each other.
TU5xx(-XC)
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➀Pull down the Terminal Unit
➁and remove it.
TU5xx(-XC)
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