ABB ACS310 Installation and operating manual

Short Form
Users Manual
ACS310
Safety
Table of contents
Mechanical installation
Electrical installation
Start-up and control with I/O

List of related manuals
Purpose of the manual
This short form users manual provides the basic information nee
ded for installing and
commissioning the drive.
For information on planning the electrical installation, opera
tion with the control panel,
program features, fieldbus, all accessible actual signals and
parameters, fault tracing,
maintenance, additional technical data and dimension drawings, refer to ACS310
Users Manual (3AUA0000044201 [English]). To access it on the Internet, go to
www.abb.com/drives, select Document Library
, enter the code in the search field and
click OK.
Applicability
The manual is applicable to the ACS310 drive firmware version 4.00E or later. See
parameter 3301 FIRMWARE in chapter Actual signals and parameters in ACS310
Users Manual (3AUA0000044201 [English]).
DRIVE MANUALS Code (EN)
ACS310 Short Form Users Manual 3AUA0000044200
2)
ACS310 Users Manual 3AUA0000044201
OPTION MANUALS Code (EN)
MFDT-01 FlashDrop Users Manual 3AFE68591074
2)
MREL-01 Relay Output Extension Module User's Manual for ACS310/
ACS350
3AUA0000035974
2)
MUL1-R1 Installation Instructions for ACS150, ACS310, ACS350 and
ACS355
3AFE68642868
1, 2)
MUL1-R3 Installation Instructions for ACS310, ACS350 and ACS355 3AFE68643147
1, 2)
MUL1-R4 Installation Instructions for ACS310 and ACS350 3AUA0000025916
1, 2)
SREA-01 Ethernet Adapter Module Quick Start-up Guide 3AUA0000042902
2)
SREA-01 Ethernet Adapter Module Users Manual 3AUA0000042896
3)
MAINTENANCE MANUALS Code (EN)
Guide for Capacitor Reforming in ACS50, ACS55, ACS150, ACS310,
ACS350, ACS355, ACS550 and ACH550
3AFE68735190
1) Multilingual
2) Delivered as a printed copy with the drive / optional equipment
3) Delivered in PDF format with the drive / optional equipment
All manuals are available in PDF format on the Internet. See section Document library on the
Internet on page 39.
3AUA0000044200 Rev B
EN
EFFECTIVE: 2009-09-29 2009 ABB Oy. All
Rights Reserved.

Table of contents 3
Table of contents
List of related manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Purpose of the manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Applicability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1. Safety
Safety in installation and maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Safe start-up and operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2. Hardware description
Power connections and control interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Type designation key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3. Mechanical installation
Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
4. Electrical installation
Checking the compatibility with IT (ungrounded) and corner-grounded TN systems . . . . . . . 13
Connecting the power cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Connecting the control cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Installation checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
5. Start-up and control with I/O
How to start up the drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
How to control the drive through the I/O interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
6. Actual signals and parameters in the short view
Terms and abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Fieldbus equivalent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Default values with different macros . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Actual signals in the short parameter view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Parameters in the short parameter view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
7. Technical data
Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Power cable sizes and fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
UL checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Further information
Product and service inquiries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Product training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Safety

4 Table of contents
Providing feedback on ABB Drives manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Document library on the Internet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Safety 5
1. Safety
Safety in installation and maintenance
These warnings are intended for all who work on the drive, motor cable or motor.
Electrical safety
WARNING! Ignoring the following instructions can cause physical injury or
death, or damage to the equipment.
Only qualified electricians are allowed to install and maintain the drive!
 Never work on the drive, motor cable or motor when input power is applied. After
disconnecting the input power, always wait for 5 minutes to let the intermediate
circuit capacitors discharge before you start working on the drive, motor or motor
cable.
Always ensure by measuring with a multimeter (impedance at least 1 Mohm) that
there is no voltage between the drive input phases U1, V1 and W1 and the
ground.
 Do not work on the control cables when power is applied to the drive or to the
external control circuits. Externally supplied control circuits may carry dangerous
voltage even when the input power of the drive is switched off.
 Do not make any insulation or voltage withstand tests on the drive.
 Disconnect the internal EMC filter when installing the drive on an IT system (an
ungrounded power system or a high-resistance-grounded [over 30 ohms] power
system), otherwise the system will be connected to ground potential through the
EMC filter capacitors. This may cause danger or damage the drive. See page
13.Note: When the internal EMC filter is disconnected, the drive is not EMC
compatible.
 Disconnect the internal EMC filter when installing the drive on a corner-grounded
TN system, otherwise the drive will be damaged. See page 13. Note: When the
internal EMC filter is disconnected, the drive is not EMC compatible.
 All ELV (extra low voltage) circuits connected to the drive must be used within a
zone of equipotential bonding, ie within a zone where all simultaneously
accessible conductive parts are electrically connected to prevent hazardous
voltages appearing between them. This is accomplished by a proper factory
grounding.
Note:
 Even when the motor is stopped, dangerous voltage is present at the power
circuit terminals U1, V1, W1 and U2, V2, W2.

6 Safety
General safety
WARNING! Ignoring the following instructions can cause physical injury or
death, or damage to the equipment.
 The drive is not field repairable. Never attempt to repair a malfunctioning drive;
contact your local ABB representative or Authorized Service Center for
replacement.
 Make sure that dust from drilling does not enter the drive during the installation.
Electrically conductive dust inside the drive may cause damage or lead to
malfunction.
 Ensure sufficient cooling.
Safe start-up and operation
These warnings are intended for all who plan the operation, start up or operate the
drive.
General safety
WARNING! Ignoring the following instructions can cause physical injury or
death, or damage to the equipment.
 Before adjusting the drive and putting it into service, make sure that the motor and
all driven equipment are suitable for operation throughout the speed range
provided by the drive. The drive can be adjusted to operate the motor at speeds
above and below the speed provided by connecting the motor directly to the
power line.
 Do not activate automatic fault reset functions if dangerous situations can occur.
When activated, these functions will reset the drive and resume operation after a
fault.
 Do not control the motor with an AC contactor or disconnecting device
(disconnecting means); use instead the control panel start and stop keys and
or external commands (I/O or fieldbus). The maximum allowed number of
charging cycles of the DC capacitors (ie power-ups by applying power) is two per
minute and the maximum total number of chargings is 15 000.
Note:
 If an external source for start command is selected and it is ON, the drive will start
immediately after an input voltage break or fault reset unless the drive is
configured for 3-wire (a pulse) start/stop.
 When the control location is not set to local (LOC not shown on the display), the
stop key on the control panel will not stop the drive. To stop the drive using the
control panel, press the LOC/REM key and then the stop key .
LOC
REM

Hardware description 7
2. Hardware description
Power connections and control interfaces
RONO
RONC
3
9
DI1
DI2
DI3
DI4
DI5
+24 V
Aux. voltage output
+24 V DC, max. 200 mA
DOSRC
GND
DCOM
DOOUT
DOGND
Digital/frequency output,
PNP transistor type
30 V DC, max. 100 mA
Relay output
250 V AC / 30 V DC / 6 A
V
mA
GND
+10V
Reference voltage
+10 V DC, max. 10 mA
AI2
Analog input 2
GND
AI1
Analog input 1
010 V
SCR
Screen
Analog output
020 mA
L1
3-phase power
supply,
200480 V AC
U2
V2
W2
AC motor
M
3 ~
EMC
VAR
EMC filter grounding screw
Varistor grounding screw
ROCOM
PROGRAMMABLE RELAY
AND DIGITAL OUTPUTS
Control panel
(RJ-45)
Output relay
module MREL-01
11 17
18
19
20
21
22
AO 7
GND 8
12
13
14
15
16
10
L2
L3
PE
6
5
1
2
SHIELD
B
A
GND_A
23
24
25
26
Modbus RTU
(EIA-485)
PROGRAMMABLE
DIGITAL INPUTS
4
FlashDrop
U1
V1
W1
S1
J701
8
6
6
DI5 can also be used
as a frequency input

8 Hardware description
Type designation key
The type designation contains information on the specifications and configuration of
the drive. You find the type designation on the type designation label attached to the
drive. The first digits from the left express the basic configuration, for example
ACS310-03E-09A7-4. The optional selections are given after that, separated by +
signs, for example +J404. The explanations of the type designation selections are
described below.
ACS310-03E-09A7-4+J404+...
ACS310 product series
03 = 3-phase input
3-phase
In format xxAy, where xx indicates the integer part and y the fractional part,
eg 09A7 means 9.7 A.
For more information, see section Ratings on page 35.
2 = 200240 V AC
4 = 380480 V AC
Input voltage range
E = EMC filter connected, 50 Hz frequency
U = EMC filter disconnected, 60 Hz frequency
Configuration
J404 = ACS-CP-C Basic Control Panel 1)
J400 = ACS-CP-A Assistant Control Panel 1)
R700 = ACS310 Users Manual in English (3AUA0000044201 [EN])
R701 = ACS310 Users Manual in German (3AUA0000048396 [DE])
R702 = ACS310 Users Manual in Italian (3AUA0000048398 [IT])
R707 = ACS310 Users Manual in French (3AUA0000048400 [FR])
R708 = ACS310 Users Manual in Spanish (3AUA0000048401 [ES])
1) The ACS310 is compatible with panels that have the following panel revisions and panel
firmware versions. To find out the revision
and firmware version of your panel, see chapter
Control panels, section Applicability in ACS310 Users Manual
(3AUA0000044201 [English]).
Note that unlike the other panels, the ACS-CP-D is ordered with a separate material code.
Panel type Type code Panel revision Panel firmware
version
Basic Control Panel ACS-CP-C M or later 1.13 or later
Assistant Control Panel ACS-CP-A E or later 2.04 or later
Assistant Control Panel (Asia) ACS-CP-D P or later 2.04 or later
Options
Output current rating

Mechanical installation 9
3. Mechanical installation
Installing
The instructions in this manual cover drives with the IP20 degree of protection. To
comply with NEMA 1, use the MUL1-R1, MUL1-R3 or MUL1-R4 option kit, which is
delivered with multilingual installation instructions (3AFE68642868, 3AFE68643147
or 3AUA0000025916, respectively).
Install the drive
Install the drive with screws or on a DIN rail as appropriate.
The required free space for cooling above and below the drive is 75 mm (3 in). No
free space is required on the sides, so drives can be mounted immediately next to
each other.
Note: Make sure that dust from drilling does not enter the drive during the installation.
With screws
1. Mark the hole locations using for example the mounting template cut out from the
package. The locations of the holes are also shown in the drawings in chapter
Dimension drawings in ACS310 Users Manual (3AUA0000044201 [English]).
The number and location of the holes used depend on how the drive is installed:
a) back mounting (frame sizes R0R4): four holes
b) side mounting (frame sizes R0R2): three holes; one of the bottom holes is
located in the clamping plate.
2. Fix the screws or bolts to the marked locations.
122

10 Mechanical installation
3. Position the drive onto the screws on the wall.
4. Tighten the screws in the wall securely.
On DIN rail
1. Click the drive to the rail.
To detach the drive, press the release lever on top of the drive (1b).
3 4
1 1b