ABB ACS260-04 Series Installation manual

重要安全信息
电击危险! 在对传动进行任何操作之前，务必切断电源并隔离传动
单元。
传动断电后十分钟内，端子和传动内部仍可能会出现高电压。在对
传动进行任何操作之前，务必使用合适的万用表测量，确保任何传
动电源端子上无残余电压。
本款变速传动产品（传动）是专门用于专业公司的完整设备或者系
统中作为固定装置的一部分。如果安装不当，可能会造成安全隐
患。传动用来控制机械设备的高电压、电流和传动自身携带的高存
储电能，可能会造成人身伤害。必须密切注意系统设计和电气安
装，以避免设备在正常运行或故障时出现危险。
只有有资质的电工才允许对本传动产品进行安装与维护。
应防止导电或易燃异物进入传动单元。易燃材料需远离传动单元放
置。
基本安全信息
警告! ACS260传动如果没有合适的散热系统，可能会导致
设备损坏。在没有为传动单元和应用设备提供合适的散热
容量之前，不要对传动单元进行任何操作。
• ACS260功率模块必须安装在合适的金属平面，具备足够低的热
阻，以使所产生的热量得以散失。
• 在安装区域上方，表面平整度必须 =<+ / - 0.2mm。
• 所选择的安装位置必须确保传动单元不受超过规定限度的振动。
• 必须使用模块本体的安装孔来安装传动单元。
• ACS260 必须安装在污染等级为1或2的环境中。
• 确保在运行期间，传动单元周围环境的空气温度范围不超过用户
手册技术数据章节中给出的允许极限。
• 不要在靠近ACS260传动的地方安装任何易燃材料。
• ACS260传动可以安装于任何方向。
产品型号定义
产品型号代码: ACS260-04-02A2-4
尺寸与安装
外形尺寸 R1
外形尺寸 R2
电气连接
外形尺寸 R1 和 R2
启动
产品交付时，ACS260已预先编程好从远程输入连接到端子板的运
行。 这个默认数字输入配置提供了一个通用的I/O设置：硬线连接
启动/停止，正向/反向输入和模拟速度与预置速度之间的选择。
在端子板控制模式下设置参数 1103 = 0 （控制盘模式1103=1），
输入和输出的配置通过设置参数 9902 = 0 ，如下所示，
1. 传动默认运行永磁电机 (9903=2) ，使用感应电机时需将参数改
为9903=0 。
2. 连接控制端子1和控制端子2之间的开关，确保开关是断开的
（传动禁用）。在端子5和端子7之间连接一个电位计(最小
1kΩ 至最大10 kΩ），且电位计的滑动接点连接至端子6，将电
位计设置为零，然后再接通传动的电源。
3. 状态指示灯缓慢闪烁绿色，RCRP-02控制盘将显示StoP。闭合
端子1和2之间的控制开关，传动此时“已使能”，输出频率速
度由电位计控制。状态指示灯会变为持续绿色。
4. 当电位计转到最小值，显示屏将显示速度为0赫兹(H 0.0)。如
果没有显示H，那么通过 按键来改变。设置电位计来调整
速度，电机将加速到电位器所设定的速度，直到参数2008定义
的最大频率限值。
5. 通过打开控制开关来停止传动 (控制端子 1-2)。
标准型号的默认I/O连接
远程控制盘 RCRP-02
注意: 启动控制盘模式，需要设置参数1103=1，并将9902设置为
所需配置。端子1与端子2需要短接才能使能ACS260。
控制盘运行
设置参数1103值为1，启动控制盘正向模式。设置为2时，激活正
向/反向模式。
设置参数1100为1或3，启动传动按照控制盘之前给定的速度运
行。
当传动停止时，按 STOP 键，电位计会显示目标速度的数值。用
UP 和 DOWN 键选择所需的目标速度。
按STOP 键返回实时显示 STOP 或按 START 键启动传动斜坡加速
到目标速度，若要变换方向，再次按 START 键。
控制盘显示屏
操作前，控制盘会显示 STOP，按下 STOP 键可以在显示屏上设置
预设速度 (H x.x) 。操作中，可以通过导航键来访问以下显示。
访问参数和程序导航
参数按照以下结构分组：
参数导航
• 当传动显示STOP时，按下 导航键并保持1秒钟。显示屏显
示PAr 5, 表示短菜单 (S) 参数组。使用向上 和向下 按键
选择S, L或A参数组。
• 若要输入参数组，请在该组数值闪烁时按下 导航键并放开。
使用向上 和向下 按键更改所需参数。
• 若要改变参数值，按下 导航键，然后用向上 和向下
按键选择所需参数。再次按下 导航键并放开以存储更
改。
• 按下 NAVIGATE 按键并保持1秒钟回到实时模式。如果传动
停止状态，显示屏显示 STOP ，如果传动运行中，显示屏显示实
时信息（例如速度、电流或功率）。
• 若要访问只读参数，导航到 PAr L 参数组并滚动到参数0000,
按下 (Navigate) 按键并放开。
型号 A B C
ACS260 - 04 - 02A2 - 4
代码 描述
A结构 04 = 模块
B额定电流 例如，02A2 代表额定输出电流是 2.2 A
C额定电压 4 = 3相 380...480 V
—
ABB 机械传动
ACS260-04 部件传动
快速安装和启动指导
使用 3 x M4 (No. 8) 螺栓或螺钉，
紧固力矩: 4Nm / 3ft-lb
深度：74mm
重量：0.7kg, 1.54lb
1
1
1
2
1安装孔
2保护接地
位置 用途
ØL
A输入功率 1.5mm2 / AWG 14 Max 5 – 6mm / 0.2in
B电机 1.5mm2 / AWG 14 Max 5 – 6mm / 0.2in
C控制端子 0.5mm2 / AWG 20 Max 6 – 7mm / 0.25in
D输出继电器 1.5mm2 / AWG 14 Max 8 – 9mm / 0.3in
ERJ45 串口 : 警告! 不是以太网口!
1
1
1
2
2
使用 3 x M4 (No. 8) 螺栓或
螺钉，
紧固力矩： 4Nm / 3ft-lb
深度：89mm
重量：1.3kg, 2.87lb
1安装孔
2保护接地
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标志
适用的标志显示在产品的型号标签上。
CE China RoHS
NAVIGATE 导航键。用于显示实时信息，访问和退出
参数编辑模式，存储参数变化。
UP 向上键。在实时模式下提高速度或在参数
编辑模式下滚动浏览数值。
DOWN 向下键。在实时模式下降低速度或在参数
编辑模式下滚动浏览数值。
START 启动键。在控制盘模式下，该键用于启动
已停止的传动或者改变运行方向。
STOP 停止键。在正常应用中，控制盘模式下，
该键用于停止运行中的传动；如果是跳闸
模式，则用于重置传动。
STOP 传动已通电。无启动或运行信号。
传动运行中
H 0.0. 输出频率 (Hz) 按导航键选择显示
再按一次循环显示
A 0.0. 电机电流 (Amps)
P 0.0. 电机功率 (kW)
传动运行中, 速度给定 = 0
Stndby
启动 / 禁用开关打开，传动将减速停止，显示屏显
示为 STOP。
零给定并且启动 / 禁用开关关闭， 显示屏显示为 H
0.0 (0.0Hz)。
传动60秒零速待机模式，等待速度给定输入
PAR 5 短菜单参数组 基本参数设置
PAR L 长菜单参数组 按顺序列出所有参数
组
PAR A 高级参数组 高级参数控制
0000 只读参数组 0000 Par L 参数组
3AXD50000672103 版本 A 2020-12-18
%&&廔↬㊫℺屈㒝⶗

Important safety information
Electric shock hazard! Disconnect and ISOLATE the Drive before
attempting any work on it.
High voltages are present at the terminals and within the drive for up
to 10 minutes after disconnection of the electrical supply. Always
ensure by using a suitable multimeter that no voltage is present on
any drive power terminals prior to commencing any work.
This variable speed drive product (Drive) is intended for professional
incorporation into complete equipment or systems as part of a fixed
installation. If installed incorrectly it may present a safety hazard. The
Drive uses high voltages and currents, carries a high level of stored
electrical energy, and is used to control mechanical plant that may
cause injury. Close attention is required to system design and
electrical installation to avoid hazards in either normal operation or in
the event of equipment malfunction.
Only qualified electricians are allowed to install and maintain this
product.
The entry of conductive or flammable foreign bodies should be
prevented. Flammable material should not be placed close to the
drive.
General safety instructions
WARNING! ACS260 units may become damaged if
operated without a suitable heatsink. Do not operate
the unit without providing suitable heatsink capacity
for the drive and application requirement.
• ACS260 Power Modules must be mounted onto a suitable flat
metallic surface with sufficiently low thermal resistance to allow
dissipation of the heat produced.
• Surface flatness must be =<+ / - 0.2mm over the mounting area
• The chosen mounting location must ensure the unit is not subject
to vibration levels in excess of the limits specified in section
vibration.
• Units should be mounted only using the integral mounting holes.
• The ACS260 must be installed in a pollution degree 1 or 2
environment only.
• Ensure that the ambient air temperature range around the unit
during operation does not exceed the permissible limits given in
User Manual section Technical Data.
• Do not mount flammable material close to the ACS260.
• Units may be mounted in any orientation.
Type designation key Definition
Sample type code: ACS260-04-02A2-4
Dimension and Mounting
Frame size R1
Frame size R2
Electric connection
Frame size R1 and R2
Start-up
When delivered, ACS260 is pre-programmed to run from remote
inputs wired to the terminal strip. This default digital input
configuration provides a general purpose I/O setup with a hard-wired
start / stop enable, forward / reverse input and a selection between
an analog speed reference or preset speed input.
Parameter 1103 = 0 defines control from the terminal strip (for Keypad
Control 1103 =1) and Parameter 9902 = 0 sets up the configuration for
the inputs and outputs as shown below.
1. The drive is to run PM motor (9903=2) as default. Changing 9903=0
when induction motor is connected.
2. Connect a control switch between the control terminals 1 and 2 and
ensure that the contact is open (drive disabled). Connect a
potentiometer (1kΩmin to 10 kΩmax) between terminals 5 and 7
with the wiper to terminal 6 of the control terminal. With the
potentiometer set to zero, switch on the supply to the drive.
3. The status LED is slow flashing green and a connected RCRP-02
Keypad will display STOP. Close the control switch, terminals 1-2,
the drive is now ‘enabled’ and the output frequency speed are
controlled by the potentiometer. The status LED will change to
constant on green.
4. The display shows zero speed in Hertz as H 0.0. with the
potentiometer turned to minimum. If the display is not showing H,
change it with the navigate key. Adjust the speed using the
potentiometer, the motor will accelerate to the speed set by the
potentiometer up to the value set in parameter 2008 (maximum
frequency limit.)
5. Stop the drive by opening the control switch (terminal 1-2).
Default I/O connection for standard type
Remote Keypad RCRP-02
NOTE: For keypad control set parameter 1103=1 and 9902 to the
desired I/O configuration. Terminal 1 and 2 must be connected to
enable ACS260.
Keypad Operation
Setting parameter 1103 to a value of 1 enables keypad mode with
forward direction only, while a value of 2 enables keypad mode with
forward and reverse rotation.
Set parameter 1100 to 1 or 3 to enable the drive to start from the
previous set keypad reference speed.
While the drive is stopped, press the STOP key. The value of the digital
potentiometer will be displayed, indicating the target speed. Use the
UP and DOWN keys to select the required target speed.
Press the STOP key to return to the real time display showing STOP or
press the START key to start the drive ramping up to the target speed.
To reverse direction, press the START key again.
Keypad Display Screens
Prior to operation the keypad will show STOP, pressing the STOP key
allows setting the preset speed on the display (H x.x) While in
operation the following displays can be accessed by briefly pressing
the Navigate Key.
Accessing Parameters and Program Navigation
The parameters are arranged in Groups according the to the following
structure.
Parameter Navigation
• Press and hold the NAVIGATE key for more than 1 second
when the drive is displaying STOP. The display changes to PAr 5,
indicating the short (S) parameters group. Use the ( UP) and
(DOWN) keys to select between the S, Lor Aparameter groups.
• To enter a parameter group, press and release the (Navigate)
key while the group letter is flashing. Use the (UP) and
(DOWN) keys to change to the desired parameter number.
• To change parameter values, press and hold the (Navigate)
key then use the (UP) and (DOWN) keys to change to the
required value. Press and release the (Navigate) key once
more to store the change.
• Press and hold the (Navigate) key for more than 1 second to
return to real-time mode. The display shows STOP if the drive is
stopped or the real-time information (e.g. speed, current or power)
if the drive is running.
• To access Read Only Parameters, navigate to PAr L Group and
scroll to Parameter 0000, then press and release the navigate key.
Segment A B C
ACS260 - 04 - 02A2 - 4
Code Description
AConstruction 04 = Module
BCurrent rating For example, 02A2 refers to a nominal
output current of 2.2 A.
CVoltage rating 4 = 3-phase 380...480 V
—
ABB MACHINERY DRIVES
ACS260-04 Component Drive
Quick installation and start-up guide
Use 3 x M4 (No. 8)
bolts or screws,
tightening torque:
4Nm / 3ft-lb
Depth: 74mm
Weight: 0.7kg,
1.54lb
1Mountinghole
2PE
1
2
1
1
Location Purpose
ØL
AIncoming
Power 1.5mm2/ AWG 14 Max 5 – 6mm / 0.2in
BMotor 1.5mm2/ AWG 14 Max 5 – 6mm / 0.2in
CControl
Terminals
0.5mm2/ AWG 20
Max 6 – 7mm / 0.25in
DOutput Relay 1.5mm2/ AWG 14 Max 8 – 9mm / 0.3in
ERJ45 Serial : Warning! Not Ethernet!
Use 3 x M4 (No. 8)
bolts or screws,
tightening torque:
4Nm / 3ft-lb
Depth:89mm
Weight:1.3kg, 2.87lb
1Mountinghole
2PE
1
1
1
2
2
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Markings
The applicable markings are shown on the type label of the product.
CE China RoHS
NAVIGATE Used to display real-time information, to
access and exit parameter edit mode and to
store parameter changes.
UP Increase speed in real-time mode or scroll
through values in parameter edit mode.
DOWN Decrease speed in real-time mode or scroll
through values in parameter edit mode.
START When in keypad mode, the button is used to
start a stopped drive or to reverse the
direction of rotation.
STOP In normal application, when in Keypad
mode, this button is used to stop a running
drive. If in trip mode, the key is used to reset
the drive.
STOP Drive power applied and no Enable or Run signal
Drive Running
H 0.0. Output Frequency (Hz) Press Navigate to select
display
Press again to cycle display
A 0.0. Motor Current (Amps)
P 0.0. Motor Power (kW)
Drive Running, Speed Reference = 0
Stndby
Enable / disable switch open drive will decelerate to
stop and display shows STOP
A zero reference and enable/disable closed the
display with show H 0.0 (0.0Hz)
60 seconds at zero speed drive standby mode Stndby
waiting for a speed reference
PAR 5 Short Parameter Group Basic Setup Parameters
PAR L Long Parameter Group Sequential List all Parameters
Access to Display Group
PAR A Advanced Group Advanced Motor Control
0000 Read Only Display Group Parameter 0000 Par L Group
3AXD50000672103 Rev A 2020-12-18