ABB ACS880-31 User manual

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ABB INDUSTRIAL DRIVES
ACS880-31 drives
Quick installation guide
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List of related manuals in English
You can find manuals and other product documents in PDF format on the Internet.
See section
Document library on the Internet on the inside of the back cover. For manuals not
available in the Document library, contact your local ABB representative.
The code below opens an online listing of the manuals applicable to this product.
Drive manuals and guides Code (English)
ACS880 primary control program firmware manual 3AUA0000085967
Quick start-up guide for ACS880 drives with primary control
program
3AUA0000098062
ACS880-31 hardware manual
3AXD50000045933
ACS880-31 quick installation guide 3AXD50000048171
ACX-AP-x assistant control panels user’s manual 3AUA0000085685
Option manuals and guides
ACS880 drive module frames R1 to R9 for cabinet installation
(options +P940 and +P944) supplement
3AUA0000145446
ACS880-11, ACS880-31, ACH580-31 and ACQ580-31 UK
gland plate (+H358) installation guide
3AXD50000110711
FCAN-01 CANopen adapter module user's manual 3AFE68615500
FCNA-01 ControlNet adapter module user's manual 3AUA0000141650
FDNA-01 DeviceNet™ adapter module user's manual 3AFE68573360
FECA-01 EtherCAT adapter module user's manual 3AUA0000068940
FENA-01/-11/-21 Ethernet adapter module user's manual 3AUA0000093568
FEPL-02 Ethernet POWERLINK adapter module user's manual 3AUA0000123527
FPBA-01 PROFIBUS DP adapter module user's manual
3AFE68573271
FSCA-01 RS-485 adapter module user's manual 3AUA0000109533
Tool and maintenance manuals and guides
Drive composer PC tool user's manual 3AUA0000094606
Converter module capacitor reforming instructions
3BFE64059629
NETA-21 remote monitoring tool user's manual 3AUA0000096939
NETA-21 remote monitoring tool installation and start-up guide 3AUA0000096881
ACS880-31 manuals

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EN – Quick installation guide
This guide briefly describes how to install the drive. For complete information on
installation, see ACS880-31 drives hardware manual (3AXD50000045933 [English]).
For start-up instructions, see ACS880 drives with primary control program quick
start-up guide (3AUA0000098062 [English]).
To read a manual, go to www.abb.com/drives/documents and search for the document
number.
Obey the safety instructions
Check if capacitors need to be reformed
If the drive has not been powered (either in storage or unused) for over three years,
you must reform the capacitors.
You can determine the manufacturing date from the serial number, which you find on
the type designation label attached to the drive. The serial number is of format
MYYWWRXXXX. YY and WW tell the manufacturing year and week as follows:
WARNING! Obey these instructions. If you ignore them, injury or death, or
damage to the equipment can occur:
• Only qualified electrical professionals are allowed to install and maintain the
drive.
• Never work on the drive, motor cable or motor when main power is applied. If
the drive is already connected to the input power, wait for 5 minutes after
disconnecting the input power.
• Never work on the control cables when power is applied to the drive or to the
external control circuits.
• Do not connect the drive to a voltage higher than what is marked on the type
designation label.
• Always ground the drive, the motor and adjoining equipment to the protective
earth (PE) bus of the power supply.
•FramesR6
and R8:The drive module is heavy and its center of gravity is high.
Use a lifting device for lifting. Do not tilt the drive. Manual lifting, or overturning due
to the tilting, can cause physical injury. Make sure that the wall and the fixing
devices can carry the weight.
• Make sure that debris from drilling, cutting and grinding does not enter the drive.
• Make sure that the floor below the drive and the wall where the drive is installed
are non-flammable.

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YY: 17, 18, 19, … for 2017, 2018, 2019, …
WW: 01, 02, 03, … for week 1, week 2, week 3, …
For information on reforming the capacitors, see Converter module capacitor
reforming instructions (3BFE64059629 [English]), available on the Internet at
www.abb.com/drives/documents.
Data
IEC ratings
Select the power cables
See Data on page 4.
ACS880-31 Cable (mm2) aR fuse Losses (W)
3-phase UN= 400 V (380…415 V)
09A4-3 3×1.5 170M1561 226
12A6-3 3×1.5 170M1561 329
017A-3 3×6 170M1563 395
025A-3 3×6 170M1563 579
032A-3 3×10 170M1565 625
038A-3 3×10 170M1565 751
045A-3 3×16 170M1566 912
061A-3 3×25 170M1567 1088
072A-3 3×35 170M1568 1502
087A-3 3×50 170M1569 1904
105A-3 3×50 170M3817 1877
145A-3 3×95 170M3817 2963
169A-3 3×120 170M5809 3168
206A-3 3×150 170M5810 3990
3-phase UN= 500 V (380…500 V)
07A6-5 3×1.5 170M1561 219
11A0-5 3×1.5 170M1561 278
014A-5 3×6 170M1563 321
021A-5 3×6 170M1563 473
027A-5 3×10 170M1565 625
034A-5 3×10 170M1565 711
040A-5 3×16 170M1566 807
052A-5 3×25 170M1567 960
065A-5 3×35 170M1568 1223
077A-5 3×35 170M1569 1560
101A-5 3×50 170M3816 1995
124A-5 3×95 170M3817 2800
156A-5 3×120 170M5808 3168
180A-5 3×150 170M5810 3872
3AXD00000588487

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Ensure cooling
See Data on page 4. No condensation or frost is allowed. The allowed operating
temperature range of the drive without derating is -15 to +40 °C.
Protect the drive and input power cable
See Data on page 4.
A – Install the drive on the wall
See figure A on page 137.
B – Remove the cover
Remove the cover/s. See figures B (R3) and B (R6, R8)... on page 137.
C – Check the compatibility with IT (ungrounded) and
corner-grounded delta systems
See figure Con page 137.
WARNING! If the drive will be connected on an IT (ungrounded or high-
resistance grounded) system or on a corner-grounded delta system,
disconnect the EMC filter (option +E202) and ground-to-phase varistor. See the drive
hardware manual.
D – Check the insulation of the power cables and the motor
Connect the motor cable at the motor end. For minimum radio frequency interference,
ground the motor cable shield 360 degrees at the cable entry of the motor terminal
box. See figure Don page 137.
Check the insulation of motor and motor cable. See figure Don page 137. Note:
Moisture inside the motor casing will reduce the insulation resistance. If moisture is
suspected, dry the motor and repeat the measurement.
Check the insulation of the input cable before connecting it to the drive. Obey the local
regulations.
E – Attach the warning stickers in local languages
See figure Eon page 138.

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F – Connect the power cables
Use symmetrical shielded cable for motor cabling. If the cable shield is the sole PE
conductor, make sure that is has sufficient conductivity for the PE.
Note for frame R3: Make sure that you have an additional PE conductor in the input
power cabling. See the hardware manual for more information.
Procedure:
1. Frame R6 and R8:Remove the shroud on the power cable terminals. See figure F
(R6, R8)… on page 138. Frame R8: For easier installation, remove the side
plates.
2. Remove the rubber grommets from the bottom plate for the cables to be
connected. See figure …F… on page 138.
3. Cut an adequate hole into the rubber grommets. Slide the grommets onto the
cables.
4. Prepare the ends of the cables. See figure …F… on page 138.
The bare shield will be grounded 360 degrees. Mark the pigtail made from the
shield as a PE conductor with yellow-and-green color.
Two alternative symmetrical three-conductor cable types are shown, and one
four-conductor cable type. The four-conductor cable is only allowed for the input
power cabling.
If you use aluminum cables, put grease to the peeled aluminum cable before
connecting it to the drive.
5. Put the cables through the holes of the cable entry plate and attach the grommets
to the holes.
6. Connect the cables (use the torques defined in the figure). See figures …F… on
page 138 and 139:
• Ground the shield 360 degrees by tightening the clamp of the power cable
grounding shelf onto the stripped part of the cable.
• Connect the twisted shield of the cable to the grounding terminal.
• Use a separate grounding PE cable (6a) or a cable with a separate PE
conductor (6b) if the conductivity of the shield does not meet the requirements
for the PE conductor. If the protective PE conductor is smaller than 10 mm2,
you must use a second earthing conductor. See the hardware manual for
more information.
•FrameR3:
Connect the additional PE conductor of the input power cabling.
• Connect the phase conductors of the motor cable to the T1/U, T2/V and T3/W
terminals and the phase conductors of the input cable to the L1, L2 and L3
terminals.

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7. Frame R6 types bigger than -040A-x: Cut tabs in the shroud for the installed
cables. Frame R8: Install the side plates if removed. Knock out holes in the
shroud for the input cables. See figure …F (R6, R8)… on page 139.
8. Frames R6 and R8:Install the shroud on the power cable terminals. See figure
…F (R6, R8)… on page 139.
9. Secure the cables outside the drive mechanically.
G – Connect the control cables
Procedure:
1. Remove the front cover(s) if not already removed.
2. Frame R3: Lift the control panel holder up. See figure G (R3)… on page 139.
3. Cut an adequate hole into the rubber grommet and slide the grommet onto the
cable. Slide the cable through a hole in the bottom plate and attach the grommet
to the hole.
4. Route the cables. Frame R3: See figure …G (R3)… on page 139.
Frame R6: See figure …G (R6)… on page 139. Frame R8: See figure …G (R8)…
on page 140.
5. Ground the outer shield of the cable 360 degrees under the grounding clamp.
Keep the cable unstripped as close to the terminals of the control board as
possible.
6. Secure the cables inside the drive mechanically.
7. Frame R3: Leave the pair cable shields and grounding wires unconnected at the
drive end, and ground them at the other cable end. Cut any unconnected wires at
the drive end. Frame R6 and R8:Ground the pair-cable shields and grounding
wire under the clamp below the control unit.
8. Connect the conductors to the appropriate terminals of the control unit. See
Default IO connection diagram on page 8.
9. Wire the optional modules if included in the delivery. See the option module user's
manual or installation guide.
10. Secure the cables outside the drive mechanically.
Note:
• Leave the other ends of the control cable shields unconnected.
• Keep any signal wire pairs twisted as close to the terminals as possible.
H – Reinstall cover(s)
See figures H (R3, R6, R8)... on page 140.

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Default IO connection diagram
Fault
XPOW External power input
1+24VI 24 V DC, 2 A
2GND
XAI Reference voltage and analog inputs
1+VREF 10 V DC, RL1…10 kohm
2-VREF -10 V DC, RL1…10 kohm
3AGND Ground
4AI1+ Speed reference 0(2)…10 V, Rin >
200 kohm
5AI1-
6AI2+ By default not in use. 0(4)…20 mA, Rin =
100 ohm
7AI2-
J1 J1 AI1 current/voltage selection jumper
J2 J2 AI2 current/voltage selection jumper
XAO Analog outputs
1AO1 Motor speed rpm 0…20 mA, RL<
500 ohm
2AGND
3AO2 Motor current 0…20 mA, RL< 500 ohm
4AGND
XD2D Drive-to-drive link
1B
Drive-to-drive link
2A
3BGND
J3 J3 Drive-to-drive link termination switch
XRO1, XRO2, XRO3 Relay outputs
11 NC Ready
250 V AC / 30 V DC
2 A
12 COM
13 NO
21 NC Running
250 V AC / 30 V DC
2 A
22 COM
23 NO
31 NC Faulted(-1)
250 V AC / 30 V DC
2 A
32 COM
33 NO
XD24 Digital interlock
1DIIL Run enable
2+24VD +24 V DC 200 mA
3DICOM Digital input ground
4+24VD +24 V DC 200 mA
5DIOGND Digital input/output ground
J6 Ground selection switch
XDIO Digital input/outputs
1DIO1 Output: Ready
2DIO2 Output: Running
XDI Digital inputs
1DI1 Stop (0) / Start (1)
2DI2 Forward (0) / Reverse (1)
3DI3 Reset
4DI4 Acceleration & deceleration select
5DI5 Constant speed 1 (1 = On)
6DI6 By default not in use.
XSTO Safe torque off
1OUT1
Safe torque off. Both circuits must be
closed for the drive to start.
2SGND
3IN1
4IN2
X12 Safety functions module connection
X13 Control panel connection
X205 Memory unit connection
Wire sizes:
0.5 … 2.5 mm2
(24…14 AWG)
Tightening
torques: 0.5 N·m
(0.4 lbf·ft) for
both stranded
and solid wiring.

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Declaration of Conformity (EU)

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