ABB ACH580-31 User manual

—
ABB DRIVES FOR HVAC
ACH580-31 drives
Quick installation guide
EN
US

List of related manuals in English
You can find manuals and other product documents in PDF format on the Internet.
See section
Document library on the Internet on the inside of the back cover. For manuals not
available in the Document library, contact your local ABB representative.
The code below opens an online listing of the manuals applicable to this product.
Drive manuals and guides Code (English)
ACH580 HVAC control program firmware manual 3AXD50000027537
Quick start-up guide for ACH580 HVAC control program 3AXD50000047658
ACH580-31 hardware manual
3AXD50000037066
ACH580-31 quick installation guide 3AXD50000048001
ACX-AP-x assistant control panels user’s manual 3AUA0000085685
Option manuals and guides
ACS580, ACH580 and ACQ580 drive module frames R3, R5 to
R9 for cabinet installation (options +P940 and +P944)
supplement
3AXD50000210305
ACS880-11, ACS880-31, ACH580-31 and ACQ580-31 UK
gland plate (+H358) installation guide
3AXD50000110711
CDPI-01 communication adapter module user's manual 3AXD50000009929
FBIP-21 BACnet/IP adapter module 3AXD50000028468
FCAN-01 CANopen adapter module user's manual 3AFE68615500
FCNA-01 ControlNet adapter module user's manual 3AUA0000141650
FDNA-01 DeviceNet™ adapter module user's manual 3AFE68573360
FECA-01 EtherCAT adapter module user's manual 3AUA0000068940
FENA-01/-11/-21 Ethernet adapter module user's manual 3AUA0000093568
FEPL-02 Ethernet POWERLINK adapter module user's manual 3AUA0000123527
FLON-01 LONWORKS®adapter module user’s manual 3AUA0000041017
FPBA-01 PROFIBUS DP adapter module user's manual
3AFE68573271
FSCA-01 RS-485 adapter module user's manual 3AUA0000109533
Tool and maintenance manuals and guides
Drive composer PC tool user's manual 3AUA0000094606
Converter module capacitor reforming instructions
3BFE64059629
NETA-21 remote monitoring tool user's manual 3AUA0000096939
NETA-21 remote monitoring tool installation and start-up guide 3AUA0000096881
ACH580-31 manuals

EN – Quick installation guide 3
EN
DA
DE
ES
FI
FR
IT
NL
PL
PT
RU
SV
TR
ZH
EN – Quick installation guide
This guide briefly describes how to install the drive. For complete information on
installation, see ACH580-31 drives hardware manual (3AXD50000037066 [English]).
For cabinet installation, see also ACS580, ACH580 and ACQ580 drive module
frames R3, R5 to R9 for cabinet installation (options +P940 and +P944) supplement
(3AXD50000210305 [English]). For start-up instructions, see ACH580 drives with
HVAC control program quick start-up guide (3AXD50000047658 [English]).
To read a manual, go to www.abb.com/drives/documents and search for the document
number.
Obey the safety instructions
WARNING! Obey these instructions. If you ignore them, injury or death, or
damage to the equipment can occur:
• Only qualified electrical professionals are allowed to install and maintain the
drive.
• Never work on the drive, motor cable or motor when main power is applied. If
the drive is already connected to the input power, wait for 5 minutes after
disconnecting the input power.
• Never work on the control cables when power is applied to the drive or to the
external control circuits.
• Do not connect the drive to a voltage higher than what is marked on the type
designation label.
• Always ground the drive, the motor and adjoining equipment to the protective
earth (PE) bus of the power supply.
•Frame
s R6 and R8: The drive module is heavy and its center of gravity is high.
Use a lifting device for lifting. Do not tilt the drive. Manual lifting, or overturning due
to the tilting, can cause physical injury. Make sure that the wall and the fixing
devices can carry the weight.
• Make sure that debris from drilling, cutting and grinding does not enter the drive.
• Make sure that the floor below the drive and the wall where the drive is installed
are non-flammable.

4 EN – Quick installation guide
EN
DA
DE
ES
FI
FR
FR
NL
PL
PT
RU
SV
TR
ZH
Check if capacitors need to be reformed
Reform the capacitors if the drive has not been powered up (either in storage or
unused) for a year or more.
You can determine the manufacturing date from the serial number, which you find on
the type designation label attached to the drive. The serial number is of format
XYYWWRXXXX. YY and WW tell the manufacturing year and week as follows:
YY: 17, 18, 19, … for 2017, 2018, 2019, …
WW: 01, 02, 03, … for week 1, week 2, week 3, …
For information on reforming the capacitors, see Converter modules with
electrolytic DC capacitors in the DC link capacitor reforming instructions
(3BFE64059629 [English]), available on the Internet at
www.abb.com/drives/documents.
Data
IEC ratings
Select the power cables
See Data on page 4.
Ensure cooling
See Data on page 4. No condensation or frost is allowed. The allowed operating
temperature range of the drive without derating is -15 to +40 °C.
ACH580-31- Cable Cu (mm2)aR fuse Losses
(W)
3-phase UN = 400 V
09A5-4 3×2.5+2.5 170M1561 226
12A7-4 3×2.5+2.5 170M1561 329
018A-4 3×2.5+2.5 170M1563 395
026A-4 3×6+6 170M1563 579
033A-4 3×10+10 170M1565 625
039A-4 3×10+10 170M1565 751
046A-4 3×16+16 170M1566 912
062A-4 3×25+16 170M1567 1088
073A-4 3×35+16 170M1568 1502
088A-4 3×50+25 170M1568 1904
106A-4 3×70+35 170M1569 1877
145A-4 3×95+50 170M1570 2963
169A-4 3×120+70 170M5809 3168
206A-4 3×150+70 170M5810 3990
3AXD00000586715

EN – Quick installation guide 5
EN
DA
DE
ES
FI
FR
IT
NL
PL
PT
RU
SV
TR
ZH
Protect the drive and input power cable with correct fusing
See Data on page 4.
A – Install the drive on the wall
See figure A on page 19.
B – Remove the cover
Remove the cover/s. See figures B (R3)... and ...B (R6, R8)... on page 19.
C – Check the compatibility with IT (ungrounded), corner-
grounded delta, midpoint-grounded delta and TT systems
The standard drive with ground-to-phase varistors connected can be installed to a
symmetrically grounded TN-S system. For other systems, see the drive hardware
manual and figure C on page 19.
WARNING! Do not install the drive with the EMC filter connected to a system
that the filter is not suitable for. This can cause danger, or damage the drive.
See the drive hardware manual.
WARNING! Do not install the drive with the ground-to-phase varistor
connected to a system that the varistor is not suitable for. If you do, the varistor
circuit can be damaged. See the drive hardware manual.
D – Check the insulation of the power cables and the motor
Connect the motor cable at the motor end. For minimum radio frequency interference,
ground the motor cable shield 360 degrees at the cable entry of the motor terminal
box. See figure D on page 19.
Check the insulation of motor and motor cable. See figure D on page 19. Note:
Moisture inside the motor casing will reduce the insulation resistance. If moisture is
suspected, dry the motor and repeat the measurement.
Check the insulation of the input cable before you connect it to the drive. Obey the local
regulations.
E – Attach the warning stickers in local languages
See figure E on page 20.

6 EN – Quick installation guide
EN
DA
DE
ES
FI
FR
FR
NL
PL
PT
RU
SV
TR
ZH
F – Connect the power cables
Use symmetrical shielded cable for motor cabling. If the cable shield is the sole PE
conductor, make sure that is has sufficient conductivity for the PE.
Note for frame R3: Make sure that you have an additional PE conductor in the input
power cabling. See the hardware manual for more information.
Procedure:
1. Frames R6 and R8: Remove the shroud on the power cable terminals. See figure
F (R6, R8)… on page 20. Frame R8: For easier installation, remove the side
plates.
2. Remove the rubber grommets from the bottom plate for the cables to be
connected. See figure …F… on page 20.
3. Cut an adequate hole into the rubber grommets. Slide the grommets onto the
cables. Attach the unused grommets to holes cone pointing downwards.
4. Prepare the ends of the cables. See figure …F… on page 20.
The bare shield will be grounded 360 degrees. Mark the pigtail made from the
shield as a PE conductor with yellow-and-green color.
Two alternative symmetrical three-conductor cable types are shown, and one
four-conductor cable type. The four-conductor cable is only allowed for the input
power cabling.
If you use aluminum cables, put grease to the peeled aluminum cable before
connecting it to the drive.
5. Put the cables through the holes of the cable entry plate and attach the grommets
to the holes.
6. Connect the cables (use the torques defined in the figure). See figures …F… on
page 20 and 21:
• Ground the shield 360 degrees by tightening the clamp of the power cable
grounding shelf onto the stripped part of the cable.
• Connect the twisted shield of the cable to the grounding terminal.
• Use a separate grounding PE cable (6a) or a cable with a separate PE
conductor (6b) if the conductivity of the shield does not meet the requirements
for the PE conductor. If the protective PE conductor is smaller than 10 mm2,
you must use a second earthing conductor. See the hardware manual for
more information.
•Frame R3:
Connect the additional PE conductor of the input power cabling.
• Connect the phase conductors of the motor cable to the T1/U, T2/V and T3/W
terminals and the phase conductors of the input cable to the L1, L2 and L3
terminals.

EN – Quick installation guide 7
EN
DA
DE
ES
FI
FR
IT
NL
PL
PT
RU
SV
TR
ZH
•For frame R8: Install the common mode filter. For instructions, see Common
mode filter kit for frames R7 and R8 (option +E208) installation guide
(3AXD50000015179 [English]).
7. Frame R6 types -046A-4 and greater: Cut tabs in the shroud for the installed
cables. Frame R8: Install the side plates if removed. Knock out holes in the
shroud for the input cables. See figure …F (R6, R8) on page 21.
8. Frames R6 and R8: Install the shroud on the power cable terminals. See figure
…F (R6, R8) on page 21.
9. Secure the cables outside the drive mechanically.
G – Connect the control cables
Procedure:
1. Remove the front cover(s) if not already removed.
2. Frame R3: Lift the control panel holder up. See figure G (R3)… on page 21.
3. Cut an adequate hole into the rubber grommet and slide the grommet onto the
cable. Slide the cable through a hole in the bottom plate and attach the grommet
to the hole. Attach the unused grommets to holes cone pointing downwards.
4. Route the cables. Frame R3: See figure …G (R3)… on page 21.
Frame R6: See figure …G (R6)… on page 22. Frame R8: See figure …G (R8)…
on page 22.
5. Ground the outer shield of the cable 360 degrees under the grounding clamp.
Keep the cable unstripped as close to the terminals of the control board as
possible.
6. Secure the cables inside the drive mechanically.
7. Ground the pair-cable shields and grounding wire at the grounding terminal (SCR)
of the control unit.
8. Connect the conductors to the appropriate terminals of the control unit. See
Default IO connection diagram on page 9.
9. Wire the optional modules if included in the delivery. See the option module user's
manual or installation guide.
10. Secure the cables outside the drive mechanically.
Note:
• Leave the other ends of the control cable shields unconnected.
• Keep any signal wire pairs twisted as close to the terminals as possible.

8 EN – Quick installation guide
EN
DA
DE
ES
FI
FR
FR
NL
PL
PT
RU
SV
TR
ZH
H – Reinstall cover(s)
See figures H (R3, R6, R8) on page 23.

EN – Quick installation guide 9
EN
DA
DE
ES
FI
FR
IT
NL
PL
PT
RU
SV
TR
ZH
Default IO connection diagram
Run status
Fault status
Damper actuator
max.
500 ohm
1…10 kohm
X1 Reference voltage and analog inputs and outputs
1SCR Signal cable shield (screen)
2AI1 Output frequency/speed reference: 0…10 V
3AGND Analog input circuit common
4+10V Reference voltage 10 V DC
5AI2 Actual feedback: 0…20 mA
6AGND Analog input circuit common
7AO1 Output frequency: 0…10 V
8AO2 Motor current: 0…20 mA
9AGND Analog output circuit common
X2 & X3 Aux. voltage output and programmable digital inputs
10 +24V Aux. voltage output +24 V DC, max. 250 mA
11 DGND Aux. voltage output common
12 DCOM Digital input common for all
13 DI1 Stop (0) / Start (1)
14 DI2 Not configured
15 DI3 Constant frequency/speed selection
16 DI4 Start interlock 1 (1 = allow start)
17 DI5 Not configured
18 DI6 Not configured
X6, X7, X8 Relay outputs
19 RO1C Damper control
250 V AC / 30 V DC
2 A
20 RO1A
21 RO1B
22 RO2C Running
250 V AC / 30 V DC
2 A
23 RO2A
24 RO2B
25 RO3C Fault (-1)
250 V AC / 30 V DC
2 A
26 RO3A
27 RO3B
X5 Embedded fieldbus
29 B+
Embedded fieldbus, EFB (EIA-485)
30 A-
31 DGND
S4 TERM Termination switch
S5 BIAS Bias resistors switch
X4 Safe torque off
34 OUT1
Safe torque off. Factory connection. Both circuits
must be closed for the drive to start.
35 OUT2
36 SGND
37 IN1
38 IN2
X10 24VAC/DC
40 24 V AC/DC+ in Ext. 24V AC/DC input to power up the control unit
when the main supply is
disconnected.
41 24 V AC/DC- in
Total load capacity of the Auxiliary voltage output +24V (X2:10) is 6.0 W (250 mA / 24 V DC).
Wire sizes: 0.14…2.5 mm2 (26…14 AWG): All terminals
Tightening torques: 0.5…0.6 N·m (0.4 lbf·ft)

10 EN – Quick installation guide
EN
DA
DE
ES
FI
FR
FR
NL
PL
PT
RU
SV
TR
ZH