ABB ACS880-01-046A-2 User manual

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ABB industrial drives
Quick installation guide
ACS880-01 drives
Frames R4 and R5

List of related manuals
You can find manuals and other product documents in PDF format on the Internet. See section
Document library on the Internet on the inside of the back cover. For manuals not available in the
Document library, contact your local ABB representative.
The QR code below opens an online listing of the manuals applicable to this product.
ACS880-01 manuals
Drive hardware manuals and guides Code (English)
ACS880-01 hardware manual 3AUA0000078093
ACS880-01 quick installation guide for frames R1 to R3 3AUA0000085966
ACS880-01 quick installation guide for frames R4 and R5 3AUA0000099663
ACS880-01 quick installation guide for frames R6 to R9 3AUA0000099689
ACS880-01 +P940 drives for cabinet installation
supplement
3AUA0000145446
ACS880-01 assembly drawings for cable entry boxes of
IP21 frames R5 to R9
3AUA0000119627
ACS-AP-x assistant control panels user’s manual 3AUA0000085685
Vibration dampers for ACS880-01 drives (frames R4 and
R5, option +C131) installation guide
3AXD50000010497
Vibration dampers for ACS880-01 drives (frames R6 to
R9, option +C131) installation guide
3AXD50000013389
ACS880-01 +C132 marine type-approved drives
supplement
3AXD50000010521
Drive firmware manuals and guides
ACS880 primary control program firmware manual 3AUA0000085967
Quick start-up guide for ACS880 drives with primary
control program
3AUA0000098062
Option manuals and quides
Manuals and quick guides for I/O extension modules,
fieldbus adapters, etc.
3AUA0000099663 Rev J
MUL
EFFECTIVE: 2014-08-12
2014 ABB Oy. All Rights Reserved.

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EN – Quick installation guide
This guide instructs briefly how to install the drive. For more detailed instructions,
engineering guide lines, technical data and complete safety instructions, see the
hardware manual (www.abb.com/drives: Select Document Library and search for
document number 3AUA0000099663 [English]).
Follow the safety instructions
The floor material below the drive must be non-flammable.
Select the power cables
Size the power cables according to local regulations to carry the nominal current
given on the type designation label of your drive.
Typical power cable sizes are listed in table Kon page 84. For the conditions of the
sizing, see the hardware manual.
Ensure the cooling
See table Con page 82 for the losses and the cooling air flow through the drive. The
allowed operating temperature range of the drive without derating is -15 to +40 °C.
Protect the drive and input power cable
See table Con page 82. Check that the operating time of the fuse is below 0.5
seconds.
WARNING! Ignoring the following instructions can cause physical injury or
death, or damage to the equipment:
• Only qualified electricians are allowed to install and maintain the drive.
• Never work on the drive, motor cable or motor when main power is applied.
After disconnecting the input power, always wait for 5 min to let the intermediate
circuit capacitors discharge before you start working on the drive, motor or
motor cable.
• Do not work on the control cables when power is applied to the drive or to the
external control circuits.
• Make sure that debris from borings and grindings does not enter the drive when
installing.
• Do not connect the drive to a voltage higher than what is marked on the type
designation label.

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Install the drive on the wall
See figures A and Bon page 81.
Check the insulation of the input and motor cables and the
motor
Check the insulation of the input cable according to local regulations before
connecting it to the drive.
Check the insulation of the motor cable and motor when the cable is disconnected
from the drive, see figure Gon page 83. Measure the insulation resistance between
each phase conductor and the Protective Earth conductor using a measuring voltage
of 1000 V DC. The insulation resistance of an ABB motor must exceed 100 Mohm
(reference value at 25 °C or 77 °F). For the insulation resistance of other motors,
please consult the manufacturer’s instructions. Note: Moisture inside the motor
casing will reduce the insulation resistance. If moisture is suspected, dry the motor
and repeat the measurement.
Connect the power cables
See figures D, E, Fand H. Use symmetrical shielded cable for the motor cabling.
1. Remove the front cover. IP21 units: Release the retaining clip with a screwdriver
(a) and lift the cover from the bottom outwards (b). Remove the cable entry box
cover by undoing the mounting screw.
2. Attach the residual voltage warning sticker in the local language next to the
control board top.
3. Remove the shroud on the power cable terminals by releasing the clips and lifting
the shroud up from the sides with a screwdriver (a). Knock out holes for the
cables to be installed (b).
4. Cut adequate holes into the rubber grommets. Slide the grommets onto the
cables. Prepare the cable ends. Slide the cables through the holes of the bottom
plate and attach the grommets to the holes.
5. Ground the cable shields 360 degrees under the grounding clamps.
6. Connect the twisted cable shields to the grounding terminals.
7. Connect the conductors of the input and motor cables. Tighten the screws.
8. Install the EMC shroud separating the input and output cabling if not installed yet.
9. Units with option +D150: Connect the conductors of the brake resistor cable to the
R+ and R- terminals.
10. Reinstall the shroud on the power terminals.
11. Secure the cables outside the unit mechanically.

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12. Ground the motor cable shield at the motor end. For minimal interference, make a
360-degree grounding at the cable lead-through, or keep the pig tail short.
Connect the control cables
See figure I.
1. Cut adequate holes into the rubber grommets and slide the grommets onto the
cables. Slide the cables through the holes of the bottom plate and attach the
grommets to the holes.
2. Strip the cable ends and cut to suitable length (note the extra length of the
grounding conductors).
3. Ground the outer shields of all control cables 360 degrees at a grounding clamp in
the cable entry box.
4. Ground the pair-cable shields to a grounding clamp below the control board.
Leave the other end of the shields unconnected or ground them indirectly via a
high-frequency capacitor with a few nanofarads, eg, 3.3 nF / 630 V.
5. Connect the conductors to the appropriate terminals of the control board (see
page 6).
6. Wire the optional modules if included in the delivery.
7. Reinstall the front cover.
Note for fieldbus cabling. See figure J.
1. Install the additional grounding shelf.
2. Ground the outer shields of the cables 360 degrees at a grounding clamp.
3. Knock out holes in the cable entry box cover for the cables to be installed. Install
the cable entry box cover.
4. Plug the connector to the fieldbus module.
Default I/O connections
The default I/O connections of the Factory macro of the ACS880 primary control
program are shown below.

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XPOW External power input
1+24VI 24 V DC, 2 A
2GND
XAI Reference voltage and analog inputs
1+VREF 10 V DC, RL1…10 kohm
2-VREF -10 V DC, RL1…10 kohm
3AGND Ground
4AI1+ Speed reference 0(2)…10 V, Rin >
200 kohm
5AI1-
6AI2+ By default not in use. 0(4)…20 mA, Rin =
100 ohm
7AI2-
J1 J1 AI1 current/voltage selection jumper
J2 J2 AI2 current/voltage selection jumper
XAO Analog outputs
1AO1 Motor speed rpm 0…20 mA, RL<
500 ohm
2AGND
3AO2 Motor current 0…20 mA, RL< 500 ohm
4AGND
XD2D Drive-to-drive link
1B
Drive-to-drive link
2A
3BGND
J3 J3 Drive-to-drive link termination switch
XRO1, XRO2, XRO3 Relay outputs
11 NC Ready
250 V AC / 30 V DC
2 A
12 COM
13 NO
21 NC Running
250 V AC / 30 V DC
2 A
22 COM
23 NO
31 NC Faulted(-1)
250 V AC / 30 V DC
2 A
32 COM
33 NO
XD24 Digital interlock
1DIIL Run enable
2+24VD +24 V DC 200 mA 1)
3DICOM Digital input ground
4+24VD +24 V DC 200 mA 1)
5DIOGND Digital input/output ground
J6 Ground selection switch
XDIO Digital input/outputs
1DIO1 Output: Ready
2DIO2 Output: Running
XDI Digital inputs
1DI1 Stop (0) / Start (1)
2DI2 Forward (0) / Reverse (1)
3DI3 Reset
4DI4 Acceleration & deceleration select
5DI5 Constant speed 1 (1 = On)
6DI6 By default not in use.
XSTO Safe torque off
1OUT1
Safe torque off. Both circuits must be
closed for the drive to start.
2SGND
3IN1
4IN2
X12 Safety functions module connection
X13 Control panel connection
X205 Memory unit connection
Wire sizes:
0.5 … 2.5 mm2
(24…12 AWG)
Tightening
torques: 0.5 N·m
(5 lbf·in) for both
stranded and
solid wiring.
1) Total load
capacity of these
outputs is 4.8 W
(200 mA / 24 V)
minus the power
taken by DIO1 and
DIO2.
Fault

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EN – USA quick installation guide
This guide instructs briefly how to install the drive. For more detailed instructions,
engineering guide lines, technical data and complete safety instructions, see the
hardware manual (www.abb.com/drives: Select Document Library and search for
document number 3AUA0000099663 [English]).
Follow the safety instructions
The floor material below the drive must be non-flammable.
Select the power cables
Size the power cables according to local regulations to carry the nominal current
given on the type designation label of your drive.
Typical power cable sizes are listed in table Kon page 84. For the conditions of the
sizing, see the hardware manual.
Ensure the cooling and the drive and input power cable
See the table below for the losses, cooling air flow through the drive and UL class T
fuses for branch circuit protection per NEC. The allowed operating temperature range
of the drive without derating is -15 to +40 °C. Check that the operating time of the
fuse is below 0.5 seconds.
WARNING! Ignoring the following instructions can cause physical injury or
death, or damage to the equipment:
• Only qualified electricians are allowed to install and maintain the drive.
• Never work on the drive, motor cable or motor when main power is applied.
After disconnecting the input power, always wait for 5 min to let the intermediate
circuit capacitors discharge before you start working on the drive, motor or
motor cable.
• Do not work on the control cables when power is applied to the drive or to the
external control circuits.
• Make sure that debris from borings and grindings does not enter the drive when
installing.
• Do not connect the drive to a voltage higher than what is marked on the type
desgnation label.

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Install the drive on the wall
See figures A and B on page 81. For UL Type 12 drives: Install also the hood to the
drive as shown.
Check the insulation of the input and motor cables and the
motor
Check the insulation of the input cable according to local regulations before
connecting it to the drive.
Check the insulation of the motor cable and motor when the cable is disconnected
from the drive, see figure Don page 86. Measure the insulation resistance between
each phase conductor and the Protective Earth conductor using a measuring voltage
of 1000 V DC. The insulation resistance of an ABB motor must exceed 100 Mohm
(reference value at 25 °C or 77 °F). For the insulation resistance of other motors,
please consult the manufacturer’s instructions. Note: Moisture inside the motor
casing will reduce the insulation resistance. If moisture is suspected, dry the motor
and repeat the measurement.
Drive type Air flow Losses Fuse (one per phase)
(ft3/min) (W) Type
UN= 230 V
ACS880-01-046A-2 79 500 JJS-80
ACS880-01-061A-2 165 630 JJS-100
ACS880-01-075A-2 165 680 JJS-125
ACS880-01-087A-2 165 730 JJS-125
UN= 460V
ACS880-01-040A-5 79 667 JJS-60
ACS880-01-052A-5 165 907 JJS-80
ACS880-01-065A-5 165 1117 JJS-90
ACS880-01-077A-5 165 1120 JJS-110
UN= 525 V
ACS880-01-07A3-7 165 217 JJS-15
ACS880-01-09A8-7 165 284 JJS-20
ACS880-01-14A2-7 165 399 JJS-30
ACS880-01-018A-7 165 490 JJS-40
ACS880-01-022A-7 165 578 JJS-50
ACS880-01-026A-7 165 660 JJS-50
ACS880-01-035A-7 165 864 JJS-60
ACS880-01-042A-7 165 998 JJS-80
ACS880-01-049A-7 165 1120 JJS-80

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Connect the power cables
See figures A, Band Con pages 85 and 86.
1. Remove the front cover. UL Type 1 units: Release the retaining clip with a
screwdriver (a) and lift the cover from the bottom outwards (b). Remove the cable
entry box cover by undoing the mounting screw.
2. Attach the residual voltage warning sticker in the local language next to the
control board top.
3. Remove the shroud on the power cable terminals by releasing the clips and lifting
the shroud up from the sides with a screwdriver (a). Knock out holes for the
cables to be installed (b).
4. Remove the control cable grounding shelf which is needed for EU cabling.
5. Remove the power cable grounding clamps which are needed for EU cabling.
6. Attach the cable conduits to the cable lead-through plate holes. Strip the cable
ends. Slide the cables through the connectors.
7. Connect the twisted cable shields to the grounding terminals.
8. Connect the conductors of the input and motor cables. Tighten the screws.
9. Install the EMC shroud separating the input and output cabling if not installed yet.
10. Drives with option +D150: Connect the conductors of the brake resistor cable to
the R+ and R- terminals.
11. Reinstall the shroud on the power terminals.
12. Secure the cables outside the unit mechanically.
13. Connect the motor cable at the motor end.
Connect the control cables
See figure Eon page 86.
1. Fasten the cable conduits to the cable lead-through plate holes. Slide the cables
through the connectors.
2. Strip the cable ends and cut to suitable length (note the extra length of the
grounding conductors).
3. Ground the pair-cable shields to a grounding clamp below the control board.
Leave the other end of the shields unconnected or ground them indirectly via a
high-frequency capacitor with a few nanofarads, eg, 3.3 nF / 630 V.
4. Connect the conductors to the appropriate terminals of the control board (see
page 11).

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5. Wire the optional modules if included in the delivery. For fieldbus modules, see
figure Jon page 84.
6. Reinstall the front cover.
Default I/O connections
The default I/O connections of the Factory macro of the ACS880 primary control
program are shown below.