ABB ACS180 Installation manual

Safety instructions
WARNING! Obey these instructions. If you ignore them, injury or death, or damage
to the equipment can occur. If you are not a qualified electrical professional, do
not do electrical installation or maintenance work.
• Do not do work on the drive, motor cable, motor, or control cables when the drive is
connected to the input power. Before you start the work, isolate the drive from all
dangerous voltage sources and make sure that it is safe to start the work. Always wait for
5 minutes after disconnecting the input power to let the intermediate circuit capacitors
discharge.
• Do not do work on the drive when a rotating permanent magnet motor is connected to it.
A rotating permanent magnet motor energizes the drive, including its input and output
terminals.
1. Unpack the delivery
Keep the drive in its package until you are ready to install it. After unpacking, protect the drive
from dust, debris and moisture.
Make sure that these items are included:
•drive
•installation accessories (cable clamps, screws, hardware, etc.)
•safety instructions
•multilingual warning sticker sheet (residual voltage warning)
•user interface guide
•quick installation and start-up guide.
Make sure that there are no signs of damage to the items.
2. Reform the capacitors
If the drive has not been powered up for a year or more, you must reform the DC link
capacitors. The manufacturing date is on the type designation label. Refer to
Capacitor
reforming instructions
(3BFE64059629 [English]).
3. Select the cables and fuse
•Select the power cables. Obey the local regulations.
•Input power cable: ABB recommends to use symmetrical shielded cable (VFD cable)
for the best EMC performance.
•Motor cable: Use symmetrical shielded cable (VFD cable) for the best EMC
performance. Symmetrical shielded cable also reduces bearing currents, wear, and
stress on motor insulation.
•Power cable types: In IEC installations, use copper or aluminum cables (if
permitted). In UL installations, use only copper cables.
•Current rating: max. load current.
•Voltage rating: min. 600 V AC.
•Temperature rating: In IEC installations, select a cable rated for at least 70°C
(158°F) maximum permissible temperature of conductor in continuous use. In UL
installations, select a cable rated for at least 75°C (167°F).
•Size: Refer to Fuses and typical power cable sizes for the typical cable sizes and to
Terminal data for the power cables for the maximum cable sizes.
•Select the control cables. Use double-shielded twisted-pair cable for analog signals. Use
double-shielded or single-shielded cable for the digital, relay and I/O signals. Do not run
24 V and 115/230 V signals in the same cable.
•Protect the drive and input power cable with the correct fuses. Refer to Fuses and typical
power cable sizes .
4. Examine the installation area
The drive is intended for cabinet installation and has a degree of protection of IP20 / UL open
type as standard.
Examine the site where you will install the drive. Make sure that:
•The installation site is sufficiently ventilated and hot air does not recirculate.
•There is sufficient free space around the drive for cooling, maintenance, and operation.
For the minimum free space requirements, refer to Free space requirements .
•The ambient conditions meet the requirements. Refer to Ambient conditions .
•The installation surface is as close to vertical as possible and strong enough to support
the weight of the drive. Refer to Dimensions and weights .
•The installation surface, floor and materials near the drive are not flammable.
•There are no sources of strong magnetic fields such as high-current single-core
conductors or contactor coils near the drive. A strong magnetic field can cause
interference or inaccuracy in the operation of the drive.
5. Install the drive
You can install the drive with screws, or to a DIN rail (top hat type, width × height = 35 mm ×
7.5 mm [1.4 in × 0.3 in]).
• Install the frame R0 drives upright. The frame R0 drives do not have a fan.
• You can install the frame R1...R4 drives tilted by up to 90 degrees, from vertical to fully
horizontal orientation.
• Do not install the drive upside down.
• You can install several drives side by side.
To install the drive with screws
1. Make marks onto the surface for the
mounting holes. Refer to Dimensions and
weights .Download the mounting template
on library.abb.com .
2. Drill the holes for the mounting screws. If
necessary, install suitable plugs or anchors
into the holes.
3. Install the mounting screws into the holes.
Leave a gap between the screw head and
installation surface.
4. Put the drive onto the mounting screws.
5. Tighten the mounting screws.
To install the drive to a DIN rail for frame sizes R3 and R4
1. Move the locking part to the left. If necessary, use a flat-head screwdriver.
2. Push and hold the locking button down.
3. Put the top tabs of the drive onto the top edge of the DIN rail.
4. Put the drive against the bottom edge of the DIN rail.
5. Release the locking button.
6. Move the locking part to the right.
7. Make sure that the drive is correctly installed.
To remove the drive, open the locking part and lift the drive from the DIN rail.
6. Measure the insulation resistance
Drive: Do not do voltage tolerance or insulation resistance tests on the drive, because this can
cause damage to the drive.
Input power cable: Before you connect the input power cable, measure the insulation of the
input power cable. Obey the local regulations.
Motor and motor cable:
1. Make sure that the motor cable is connected to the motor and disconnected from the
drive output terminals T1/U, T2/V and T3/W.
2. Use a voltage of 1000 V DC to measure the
insulation resistance between each phase
conductor and the protective earth conductor. The
insulation resistance of an ABB motor must be
more than 100 Mohm (at 25 °C [77 °F]). For the
insulation resistance of other motors, refer to the
manufacturer’s documentation.
Moisture in the motor decreases the insulation
resistance. If you think that there is moisture in the
motor, dry the motor and do the measurement
again.
7. Make sure that the drive is compatible with the
grounding system
You can connect all drive types to a symmetrically grounded TN-S system (center-grounded
wye). The drive is delivered with the EMC and VAR screws installed. The material of the screws
(plastic or metal) depends on the product variant. The table shows when to remove the metal
EMC screw (disconnect the internal EMC filter) or metal VAR screw (disconnect the varistor
circuit).
8. Connect the power cables
Connection diagram (shielded cables)
1. Disconnecting device.
2. Two protective earth (ground) conductors. Drive safety standard IEC/EN61800-5-1
requires two PE conductors, if the cross-sectional area of the PE conductor is less than
10 mm2Cu or 16 mm2Al. For example, you can use the cable shield in addition to the
fourth conductor.
3. Use a separate grounding cable or a cable with a separate PE conductor for the line side,
if the conductivity of the fourth conductor or shield does not meet the requirements for
the PE conductor.
4. Use a separate grounding cable for the motor side, if the conductivity of the shield is not
sufficient, or if there is no symmetrically constructed PE conductor in the cable.
5. 360-degree grounding of the cable shield is required for the motor cable and brake
resistor cable (if used). It is also recommended for the input power cable.
6. Brake resistor and resistor cable (optional, for frame R2...R4 only).
Connection procedure (shielded cables)
For the tightening torques, refer to Terminal data for the power cables .
1. Attach the residual voltage warning
sticker in the local language to the
drive.
2. Strip the motor cable.
3. Ground the motor cable shield under
the grounding clamp.
4. Twist the motor cable shield into a
bundle, mark it and connect it to the
grounding terminal.
5. Connect the phase conductors of the
motor cable to terminals T1/U, T2/V
and T3/W.
6. If you use a brake resistor, connect the
brake resistor cable to terminals R- and
UDC+. Use a shielded cable and ground
the shield under the grounding clamp.
7. Make sure that the R- and UDC+
terminal screws are tightened. Do this
step also if you do not connect cables to
the terminals.
8. Strip the input power cable.
9. If the input power cable has a shield,
ground the shield under the grounding
clamp. Then twist the shield into a
bundle, mark it and connect it to the
grounding terminal.
10. Connect the PE conductor of the input
power cable to the grounding terminal.
If necessary, use a second PE
conductor.
11. In 3-phase drives, connect the phase
conductors of the input power cable to
terminals L1, L2 and L3. In 1-phase
drives, connect the phase and neutral
conductors to terminals L and N.
12. Mechanically attach the cables on the
outside of the drive.
9. Connect the control cables
Connection procedure
Do the connections according to the default
control connections of the application macro
that you select. Keep the signal wire pairs
twisted as near to the terminals as possible
to prevent inductive coupling.
1. Strip a part of the outer shield of the
control cable for grounding.
2. Use a 360-degree grounding clamp to
connect the outer shield to the
grounding tab.
3. Strip the control cable conductors.
4. Connect the conductors to the correct control terminals. Insert the conductor into a
push-in terminal. To release, pull the conductor with pushing the open/close button all
the way down firmly with a flathead screwdriver.
5. Mechanically attach the control cables on the outside of the drive.
Default I/O connections (ABB standard macro)
The ABB standard macro is the default macro. The connection diagram for the ABB standard
macro is shown below.
Note: You can select other macros with the control panel. For default IO assignment, see below :
Embedded fieldbus connection
Connect the fieldbus to the EIA-485 Modbus RTU terminal which is on the front of the drive.
To configure Modbus RTU communication with the embedded fieldbus:
1. Connect the fieldbus cables and the necessary I/O signals.
2. Use the jumpers to set the termination and bias settings.
3. Power up the drive and set the necessary parameters.
A connection example is shown below.
1) The devices at the ends of the fieldbus must have termination set to ON. All other devices
must have termination set to OFF.
2) Attach the cable shields together at each drive, but do not connect them to the drive.
Connect the shields only to the grounding terminal in the automation controller.
3) Connect the AGND conductor to the signal ground reference terminal in the automation
controller.
10. Start up the drive
WARNING! Before you start up the drive, make sure that the installation is
completed. Make sure also that it is safe to start the motor. Disconnect the motor
from other machinery, if there is a risk of damage or injury.
For information on the user interface, refer to the ACS180 User interface guide
(3AXD50000606696 [English]).
1. Power up the drive.
2. Select the units (international or US). In the Motor data
view, set the motor type: 
AsynM: Asynchronous motor
PMSM: Permanent magnet synchronous motor
3. Set the motor control mode:
Vector: Speed reference. This is suitable for most cases.
The drive does an automatic standstill ID run when the
drive is started for the first time.
Scalar: Frequency reference. Do not use this mode for
permanent magnet synchronous motors.
Use this mode when:
• The number of motors can change.
• The nominal motor current is less than 20% of the
nominal drive current.
4. Set the nominal motor values.
5. Start the motor and check the direction of rotation. If the
direction is incorrect, you can:
• change the Phase order setting, or
• change the phase order of the motor cable.
Note: In vector control mode the drive does an automatic
standstill ID run at the first start.
6. In the Motor control view, set the start and stop mode.
7. Set the acceleration and deceleration times.
8. Set the maximum and minimum speeds.
9. In the Control macros view, select the applicable macro.
10. Tune the drive parameters to the application. You can also
use the Assistant control panel (ACS-AP-...) or the Drive
Composer PC tool.
—
ABB MACHINERY DRIVES
ACS180 drives
Quick installation and start-up guide
R0 R1
M2
M1
M1
M1
M2
R2...R4
M2
Screw
label
Factory default
screw material
Grounding systems
Symmetrically
grounded TN-S
systems (center-
grounded wye)
Corner-grounded
delta, midpoint-
grounded delta
and TT systems
IT systems
(ungrounded or
high-resistance
grounded)
EMC Metal Do not remove Remove Remove
Plastic 1)
1) Drives sold in North America have a plastic EMC screw.
Do not remove 2)
2) Can install the metal screw (included in the drive delivery) to connect the internal EMC filter.
Do not remove Do not remove
VAR Metal Do not remove Do not remove Remove
Plastic Do not remove Do not remove Do not remove
U1
V1
W1
PE
M
3~
ohm
U1-PE, V1-PE, W1-PE
PE
PE
L1 L2 L3 R- R+
UDC+ UDC-
U1 W1
MPE
3
T1/
U
T2/
V
T3/
W
V1
L1 L2 L3
(L) (N)
2
3
4
5
ACS180
1
6
R2...R4
Bottom In
R0/R1
Top In
Terminals Descriptions
Digital I/O
21 24 V Aux. +24 V DC, max 200 mA
22 DGND Aux. voltage output common
8 DI1 Stop (0) / Start (1)
9 DI2 Forward (0) / Reverse (1)
10 DI3 Constant speed selection 1
11 DI4 Constant speed selection 2
12 DCOM Digital input common
18 DO Running
19 DO COM Digital output common
20 DO SRC Digital output auxiliary voltage
Analog I/O
14 AI1/DI5 Speed reference (0…10V)
13 AGND Analog input circuit common
15 AI2 Not used
16 AGND Analog output circuit common
17 AO Output frequency (0...20mA)
23 10V Ref. voltage +10 V DC
24 SCREEN Signal cable shield (screen)
Safe torque off (STO) (only on ACS180-04S)
1S+ Safe torque off (STO). Both circuits
must be closed for the drive to start.
The drawing shows the simplified
connection of a safety circuit through
safety contacts. If STO is not used,
leave the factory-installed jumpers in
place. See also section Safe torque
off (STO) .
2SGND
3S1
4S2
Relay output
5NC
No fault [Fault (-1)]
6COM
7NO
EIA-485 Modbus RTU
25 B+
Embedded Modbus RTU (EIA-485)
26 A-
27 AGND
28 SHIELD
Jumper
J1 Termination Modbus Termination ON-OFF
J2 Comm.Mode Communication Mode Selection
Hand/Auto Alternate Motor potentionmeter
DI1 Start/Stop (Hand) Start forward Start/Stop
DI2 Hand(1)/Auto(0) Start reverse Forward/Reverse
DI3 Start/Stop (Auto) Const speed selection 1 Speed ref. up
DI4 Fault reset Const speed selection 2 Speed ref. down
AI1/DI5 Speed
ref.(Hand)(AI1,0...10V) Fault reset(DI5) Const speed selection 1(DI5)
AI2 Speed ref.(Auto)(4...20mA) Speed ref.(0...10V) not used
PID Hand/PID
DI1 Start/Stop Start/Stop(Hand)
DI2 Internal setpoint sel 1 Hand(1)/PID(0)
DI3 Internal setpoint sel 2 Start/Stop(PID)
DI4 Constant speed selection 1 Constant speed selection 1
AI1/DI5 PID set point(AI1, 0…10V) Hand mode speed ref.(AI1,0...10V)
AI2 Process feedback(4...20mA) Process feedback(4...20mA)
3-wire Modbus
DI1 Start(pulse) Start/Stop(Hand)
DI2 Stop(pulse) Forward/Reverse(Hand)
DI3 Forward(0)/Reverse(1) Hand(1)/Modbus(0)
DI4 Constant speed selection 1 Fault reset
AI1/DI5 Constant speed selection 2 (DI5) Constant speed selection 1(DI5)
AI2 Speed ref.(0...10V) Speed ref(Hand, 0...10V)
All macros
DO Running
RO Fault(-1)
AO Output frequency(0...20mA)
1...10 kohm
Max. 500 ohm
GR -+
B+
A-
AGND
Shield
B+
A-
AGND
Shield
B+
A-
AGND
Shield
J1
J2
J1
J2
J1
J2
Termination ON1)
Drive Drive Drive
Automation
controller
2)
3)
Termination OFF
Modbus mode
Termination OFF
Modbus mode
Termination ON1)
Modbus mode
2 3
4
5
6
7
8
9

Related documents
3AXD50000510344 Rev C EN 2022-03-25
Original instructions.
© Copyright 2022 ABB. All rights reserved.
ACS180 manual list Ecodesign information
(EU 2019/1781) ACS180 Smart Guide
Warnings and faults
WARNING! If you activate the automatic fault reset or automatic restart functions
of the drive control program, make sure that no dangerous situations can occur.
These functions reset the drive automatically and continue operation after a fault
or supply break. If these functions are activated, the installation must be clearly
marked as defined in IEC/EN 61800-5-1, subclause 6.5.3, for example, “THIS
MACHINE STARTS AUTOMATICALLY”.
List of most commonly used parameters
For the complete list of parameters, refer to the drive firmware manual.
Code Description
2310 Overcurrent. The output current is more than the internal limit. This can be
caused by an earth fault or phase loss.
2330 Earth leakage. A load unbalance that is typically caused by an earth fault in the
motor or the motor cable.
2340 Short circuit. There is a short circuit in the motor or the motor cable.
3130 Input phase loss. The intermediate DC circuit voltage oscillates.
3181 Cross connection. The input and motor cable connections are incorrect.
3210 DC link overvoltage. There is an overvoltage in the intermediate DC circuit.
3220 DC link undervoltage. There is an undervoltage in the intermediate DC circuit.
3381 Output phase loss. All three phases are not connected to the motor.
5091 Safe torque off. The Safe torque off (STO) function is on.
6681 EFB communication loss. Break in embedded fieldbus communication.
AFF6 Identification run. The motor ID run occurs at the next start.
FA81 Safe torque off 1: Safe torque off circuit 1 is broken.
FA82 Safe torque off 2: Safe torque off circuit 2 is broken.
Par. No. Par. Name Settings/Range (default value in bold)
Group 99 Motor data
99.03 Motor type [0]Asynchronous motor, [1]Permanent magnet motor
99.04 Motor control mode [0]Vector, [1]Scalar
99.06 Motor nominal current depends on rating
99.07 Motor nominal voltage depends on rating
99.08 Motor nominal
frequency
depends on rating
99.09 Motor nominal speed depends on rating
99.10 Motor nominal power depends on rating
99.11 Motor nominal cosφ0.00 … 1.00
99.12 Motor nominal torque depends on rating
99.16 Motor phase order [0]UVW,[1]UWV
Group 01 Actual values (read-only)
1.01 Motor speed used -30000.00 … 30000.00 RPM
1.06 Output frequency -500.00 … 500.00 Hz
1.07 Motor current 0.00 … 30000.00 A
1.10 Motor Torque -1600.00% … 1600.00%
1.11 DC voltage 0.00 … 2000.00 V
1.13 Output voltage 0 … 2000 V
1.14 Output power -32768.00 … 32767.00 kW
Group 5 Diagnostics (read-only)
5.02 Run-time counter 0 … 65535 days
5.11 Inverter temperature -40.0 … 160.0 %
Group 10 Standard DI, RO
10.24 RO1 source [2]Ready run, [7]Running, [14]Fault, [16]Fault/Warning
Group 11 Standard DI, RO
11.06 DO output source [2]Ready run, [7]Running, [14]Fault, [16]Fault/Warning
11.21 DI5/AI1 configuration [0]Digital input, [1]Analog input
Group 12 Standard AI
12.15 AI1 unit selection [2]V, [10]mA
12.17 AI1 min -22.000 … 22.000 mA or V, 0mA or 0V
12.18 AI1 max -22.000 … 22.000 mA or V, 20mA or 10V
12.19 AI1 scaled at AI1 min -32768.000 … 32767.000, 0
12.20 AI1 scaled at AI1 max -32768.000 … 32767.000, 50
12.25 AI2 unit selection [2]V, [10]mA
12.27 AI2 min -22.000 … 22.000 mA or V, 0mA or 0V
12.28 AI2 max -22.000 … 22.000 mA or V, 20mA or 10V
12.29 AI2 scaled at AI2 min -32768.000 … 32767.000, 0
12.30 AI2 scaled at AI2 max -32768.000 … 32767.000, 50
Group 13 Standard AO
13.12 AO1 source [3]Output frequency, [4]Motor current
13.15 AO1 unit selection [2]V, [10]mA
13.17 AO1 source min -32768.000 … 32767.000, 0
13.18 AO1 source max -32768.000 … 32767.000, 50
13.19 AO1 out at AO1 src min -22.000 … 22.000 mA or V, 0mA or 0V
13.20 AO1 out at AO1 src max -22.000 … 22.000 mA or V, 20mA or 10V
Group 19 Operation mode
19.11 Ext1/Ext2 selection [0]EXT1, [1]EXT2, [3]DI1, [4]DI2, [5]DI3, [6]DI4, [7]DI5,
[32]Embeded fieldbus
19.17 Local control disable [0]No, [1]Yes
Group 20 Start/stop/direction
20.01 Ext1 commands [0]Not selected, [1]In1 Start, [2]In1 Start;In2 Dir, [3]In1
Start fwd;In2 Start rev, [4]In1P Start;In2 Stop,[5]In1P
Start;In2 Stop;In3 Dir, [6]In1P Start fwd;In2P Start
rev;In3 Stop, [14]Embeded fieldbus
20.03 Ext1 in1 source [0]Always off, [2]DI1, [3]DI2, [4]DI3, [5]DI4, [6]DI5
20.04 Ext1 in2 source [0]Always off,[2]DI1, [3]DI2, [4]DI3, [5]DI4, [6]DI5
20.05 Ext1 in3 source [0]Always off, [2]DI1, [3]DI2, [4]DI3, [5]DI4, [6]DI5
20.06 Ext2 commands [0]Not selected, [1]In1 Start, [2]In1 Start;In2 Dir, [3]In1
Start fwd;In2 Start rev, [4]In1P Start;In2 Stop,[5]In1P
Start;In2 Stop;In3 Dir, [6]In1P Start fwd;In2P Start
rev;In3 Stop, [14]Embeded fieldbus
20.08 Ext2 in1 source [0]Always off, [2]DI1, [3]DI2, [4]DI3, [5]DI4, [6]DI5
20.09 Ext2 in2 source [0]Always off, [2]DI1, [3]DI2, [4]DI3, [5]DI4, [6]DI5
20.10 Ext2 in3 source [0]Always off, [2]DI1, [3]DI2, [4]DI3, [5]DI4, [6]DI5
20.21 Direction [0]Request, [1]Forward, [2]Reverse
Group 21 Start/stop mode
21.01 Start mode [0]Fast, [1]Const time, [2]Automatic
21.02 Magnetization time 0 … 10000 ms, 500ms
21.03 Stop mode [0]Coast, [1]Ramp
21.19 Scalar start mode [0]Normal, [1]Const time, [2]Automatic, [3]Torque
Boost, [5]Flying start
Group 22 Speed reference selection
22.11 Ext1 speed ref1 [1]AI1 scaled, [2]AI2 scaled, [8]EFB ref1, [9]EFB ref2,
[16]PID
22.18 Ext2 speed ref1 [0]Zero, [1]AI1 scaled, [2]AI2 scaled, [8]EFB ref1, [9]EFB
ref2, [16]PID
22.22 Constant speed sel1 [0]Always off, [2]DI1, [3]DI2, [4]DI3, [5]DI4, [6]DI5
22.23 Constant speed sel2 [0]Always off, [2]DI1, [3]DI2, [4]DI3, [5]DI4, [6]DI5
22.26 Constant speed 1 -30000.00 … 30000.00rpm, 300rpm
22.27 Constant speed 2 -30000.00 … 30000.00rpm, 600rpm
22.28 Constant speed 3 -30000.00 … 30000.00rpm, 900rpm
22.71 Motor potentiometer
function
[0]Disabled, [1]Enabled (init at stop/power-up),
[2]Enabled (resume always), [3]Enabled (init to actual)
22.72 Motor potentiometer
initial value
-32768.00… 32767.00, 0.00
22.73 Motor potentiometer up
source
[0]Not selected, [2]DI1, [3]DI2, [4]DI3, [5]DI4, [6]DI5
22.74 Motor potentiometer
down source
[0]Not selected, [2]DI1, [3]DI2, [4]DI3, [5]DI4, [6]DI5
22.75 Motor potentiometer
ramp time
0.0…3600.0 s, 40.0s
22.76 Motor potentiometer
min value
-32768.00… 32767.00, -50.00
22.77 Motor potentiometer
max value
-32768.00… 32767.00, 50.00
Group 23 Speed reference ramp
23.12 Acceleration time 1 0.000 … 1800.000s, 3.000s
23.13 Deceleration time 1 0.000 … 1800.000s, 3.000s
Group 28 Frequency reference chain
28.11 Ext1 frequency ref1 [1]AI1 scaled, [2]AI2 scaled, [8]EFB ref1, [9]EFB ref2,
[16]PID
28.15 Ext2 frequency ref1 [0]Zero, [1]AI1 scaled, [2]AI2 scaled, [8]EFB ref1, [9]EFB
ref2, [16]PID
28.22 Constant frequency sel1 [0]Always off, [2]DI1, [3]DI2, [4]DI3, [5]DI4, [6]DI5
Ratings
Fuses and typical power cable sizes
28.23 Constant frequency sel2 [0]Always off, [2]DI1, [3]DI2, [4]DI3, [5]DI4, [6]DI5
28.26 Constant freqency 1 -500.00 … 500.00Hz, 5Hz
28.27 Constant freqency 2 -500.00 … 500.00Hz, 10Hz
28.28 Constant freqency 3 -500.00 … 500.00Hz, 15Hz
28.72 Freq acceleration time 1 0.000 … 1800.000 s, 3s
28.73 Freq deceleration time 1 0.000 … 1800.000 s, 3s
Group 30 Limits
30.11 Minimum speed -30000.00 … 30000.00rpm, -1500.00rpm
30.12 Maximum speed -30000.00 … 30000.00rpm, 1500.00rpm
30.13 Minimum frequency -500 … 500 Hz, -50Hz
30.14 Maximum frequency -500 … 500 Hz, 50Hz
30.17 Maximum current depends on rating
Group 31 Fault functions
31.11 Fault reset selection [0]not used, [2]DI1, [3]DI2, [4]DI3, [5]DI4, [6]DI5
Group 40 Process PID set 1
40.07 Process PID operation
mode
[0]OFF, [1]ON, [2]ON when drive running
40.08 Set 1 feedback 1 source [8]AI1 percent, [9]AI2 percent
40.16 Set 1 setpoint 1 source [2]Internal setpoint, [11]AI1 percent, [12]AI2 percent
40.24 Set 1 internal setpoint 0 -200000.00 … 200000.00, 0
40.31 Set 1 deviation inversion [0]Not inverted (Ref - Fbk), [1]Inverted (Fbk - Ref)
40.32 Set 1 gain 0.01 … 100.00, 1
40.33 Set 1 integration time 0.0 … 9999.0 s, 60s
Group 45 Energy efficiency
45.11 Energy optimizer [0]Disable, [1]Enable
Group 58 Embedded fieldbus
58.01 Protocol enable [0]None, [1]ModbusRTU
58.03 Node address 0 … 255, 1
58.04 Baud rate [1]4800, [2]9600, [3]19200, [4]38400, [5]57600,
[6]76800, [7]115200
58.05 Parity [0]8 NONE 1, [1]8 NONE 2, [2]8 EVEN 1, [3]8 ODD 1
58.06 Communication control [0]Enabled, [1]Refresh settings
58.14 Communication loss
action
[0]No action, [1]Fault, [2]Last speed, [5]Warning
Type
ACS180-
04x-...
Input current Output ratings
No
choke
With
choke
Max.
current Nominal use Light-duty use Heavy-duty use
I
1
I
1
I
max
I
N
P
N
I
Ld
P
Ld
I
Hd
P
Hd
AA A AkWAkWhp AkWhp
1-phase U
N= 230 V (range 200 … 240 V)
02A4-1 5 3.3 3.2 2.4 0.37 2.3 0.37 0.5 1.8 0.25 0.33
03A7-1 6.9 4.8 4.3 3.7 0.55 3.5 0.55 0.75 2.4 0.37 0.5
04A8-1 9 6.2 6.7 4.8 0.75 4.6 0.75 1 3.7 0.55 0.75
06A9-1 12.6 9.2 8.1 6.9 1.1 6.6 1.1 1.5 4.5 0.75 1
07A8-1 17.3 12 11.9 7.8 1.5 7.4 1.5 2 6.6 1.1 1.5
09A8-1 21.8 17 13.3 9.8 2.2 9.3 2.2 3 7.4 1.5 2
12A2-1 23.9 21.1 17.6 12.2 3 11.6 3 3 9.8 2.2 3
3-phase U
N= 230 V (range 200 … 240 V)
02A4-2 3.6 2.4 3.2 2.4 0.37 2.3 0.37 0.5 1.8 0.25 0.33
03A7-2 5.6 3.7 4.3 3.7 0.55 3.5 0.55 0.75 2.4 0.37 0.5
04A8-2 7.2 4.8 6.7 4.8 0.75 4.6 0.75 1 3.7 0.55 0.75
06A9-2 10.4 6.9 8.1 6.9 1.1 6.6 1.1 1.5 4.5 0.75 1
07A8-2 11.7 7.8 11.9 7.8 1.5 7.4 1.5 2 6.6 1.1 1.5
09A8-2 14.7 9.8 13.3 9.8 2.2 9.3 2.2 3 7.4 1.5 2
15A6-2 19.2 15.6 19.3 15.6 3 14.6 3 3 10.7 2.2 3
17A5-2 23.6 17.5 22 17.5 4 16.7 4 5 12.2 3 3
25A0-2 27.7 25 31.5 25 5.5 24.2 5.5 7.5 17.5 4 5
033A-2 33.9 32 45 32 7.5 30.8 7.5 10 25 5.5 7.5
048A-2 48.4 48 57.6 48 11 46.2 11 15 32 7.5 10
055A-2 60 55 86.4 55 11 52.8 11 15 48 11 15
3-phase U
N= 400 V (range 380 … 415 V)
01A8-4 2.8 1.5 2.2 1.8 0.55 1.7 0.55 - 1.2 0.37 -
02A6-4 3.6 1.9 3.2 2.6 0.75 2.5 0.75 - 1.8 0.55 -
03A3-4 4.6 2.5 4.3 3.3 1.1 3.1 1.1 - 2.4 0.75 -
04A0-4 6.3 3.3 5.9 4 1.5 3.8 1.5 - 3.3 1.1 -
05A6-4 9.1 4.6 7.2 5.6 2.2 5.3 2.2 - 4 1.5 -
07A2-4 12 5.9 10.1 7.2 3 6.8 3 - 5.6 2.2 -
09A4-4 13 7.9 13 9.4 4 8.9 4 - 7.2 3 -
12A6-4 17.4 12.6 16.9 12.6 5.5 12 5.5 - 9.4 4 -
17A0-4 25.2 17 22.7 17 7.5 16.2 7.5 - 12.6 5.5 -
25A0-4 31.8 25 30.6 25 11 23.8 11 - 17 7.5 -
033A-4 40.7 32 45 32 15 30.5 15 - 25 11 -
038A-4 49 38 57.6 38 18.5 36 18.5 - 32 15 -
045A-4 55.7 45 68.4 45 22 42 22 - 38 18.5 -
050A-4 55.7 50 81 50 22 48 22 - 45 22 -
3-phase U
N= 460 V (range 440 … 480 V)
01A8-4 1.9 1.3 2.2 - - 1.6 - 0.75 1.1 - 0.5
02A6-4 2.4 1.6 3.2 - - 2.1 - 1 1.6 - 0.75
03A3-4 3.5 2.1 4.3 - - 3 - 1.5 2.1 - 1
04A0-4 4.6 2.8 5.9 - - 3.5 - 2 3 - 1.5
05A6-4 6.9 3.8 7.2 - - 4.7 - 33.4- 2
07A2-4 9.2 5 10.1 - - 6 - 3 4.8 - 3
09A4-4 10.3 6.7 13 - - 7.6 - 5 6.3 - 3
12A6-4 14.8 11 16.9 - - 11 - 7.5 7.6 - 5
17A0-4 20.3 14 22.7 - - 14 - 10 11 - 7.5
25A0-4 26.6 21 30.6 - - 21 - 15 14 - 10
033A-4 33.7 27 45 - - 27 - 20 21 - 15
038A-4 41.3 34 57.6 - - 34 - 25 27 - 20
045A-4 46.9 40 68.4 - - 40 - 30 34 - 25
050A-4 46.9 42 81 - - 42 - 30 40 - 30
I1 Input current for 230 V and 400 V with motor power P N
(kW), and for 480 V with motor
power P
Ld (hp).
Imax Maximum output current. Available for 2 seconds every 10 minutes when the output
frequency is less than 9 Hz.
IN Nominal output current. Maximum continuous rms output current (no overload).
ILd Continuous rms output current. Allows 10% overload for 1 minute every 10 minutes.
IHd Continuous rms output current. Allows 50% overload for 1 minute every 10 minutes.
PN Typical motor power in nominal use (no overload)
PLd Typical motor power in light-duty use (10% overload)
PHd Typical motor power heavy-duty use (50% overload)
The kilowatt ratings are applicable to most IEC 4-pole motors. The horsepower ratings
are applicable to most NEMA 4-pole motors.
Type
ACS180
-04x-...
Fuses Cable conductor
sizes (Cu)
Frame
size
gG gR UL class T 1) 2) 3) 4)
ABB type Bussmann
type
Bussmann/
Edison type mm2AWG
1-phase U
N= 230 V (range 200 … 240 V)
02A4-1 C10G10 FWP-32G14F JJN-6 3×1.5 + 1.5 16 R0
03A7-1 C10G16 FWP-32G14F JJN-10 3×1.5 + 1.5 16 R0
04A8-1 C10G16 FWP-40G14F JJN-15 3×1.5 + 1.5 16 R0
06A9-1 C10G20 FWP-50G14F JJN-20 3×1.5 + 1.5 16 R1
07A8-1 C10G25 FWP-50G14F JJN-25 3×2.5 + 2.5 14 R1
09A8-1 C14G40 FWP-50G14F JJN-35 3×2.5 + 2.5 14 R1
12A2-1 C14G40 FWP-63G22F JJN-35 3×2.5 + 2.5 14 R2
3-phase U
N= 230 V (range 200 … 240 V)
02A4-2 C10G6 FWP-25G14F JJN-6 3×1.5 + 1.5 16 R0
03A7-2 C10G8 FWP-32G14F JJN-10 3×1.5 + 1.5 16 R0
04A8-2 C10G16 FWP-32G14F JJN-10 3×1.5 + 1.5 16 R0
06A9-2 C10G16 FWP-50G14F JJN-15 3×1.5 + 1.5 16 R1
07A8-2 C10G20 FWP-50G14F JJN-20 3×2.5 + 2.5 14 R1
09A8-2 C10G25 FWP-50G14F JJN-20 3×2.5 + 2.5 14 R1
15A6-2 C10G32 FWP-50G14F JJN-30 3×6 + 6 10 R2
17A5-2 C10G32 FWP-50G14F JJN-35 3×6 + 6 10 R2
25A0-2 OFAF000H50 FWP-80G22F JJN-50 3×6 + 6 10 R3
033A-2 OFAF000H63 FWP-100G22F JJN-60 3×10 + 10 8R3
048A-2 OFAF000H100 FWP-150A JJN-100 3×25 + 16 4R4
055A-2 OFAF000H100 FWP-150A JJN-100 3×25 + 16 4R4
3-phase U
N= 400 V (range 380 … 415 V) or 460 V (range 440 … 480 V)
01A8-4 C10G4 FWP-20G14F JJS-6 3×1.5 + 1.5 16 R0
02A6-4 C10G6 FWP-20G14F JJS-6 3×1.5 + 1.5 16 R0
03A3-4 C10G10 FWP-20G14F JJS-10 3×1.5 + 1.5 16 R0
04A0-4 C10G10 FWP-25G14F JJS-10 3×1.5 + 1.5 16 R1
05A6-4 C10G16 FWP-25G14F JJS-20 3×1.5 + 1.5 16 R1
07A2-4 C10G20 FWP-32G14F JJS-20 3×2.5 + 2.5 14 R1
09A4-4 C10G25 FWP-32G14F JJS-25 3×2.5 + 2.5 14 R1
12A6-4 C14G32 FWP-50G14F JJS-30 3×2.5 + 2.5 14 R2
17A0-4 C14G40 FWP-50G14F JJS-35 3×6 + 6 10 R2
25A0-4 OFAF000H50 FWP-80G22F JJS-50 3×6 + 6 10 R3
033A-4 OFAF000H63 FWP-100G22F JJS-60 3×10 + 10 8R3
038A-4 OFAF000H80 FWP-125A JJS-80 3×10 + 10 8 R4
045A-4 OFAF000H100 FWP-150A JJS-100 3×16 + 16 6 R4
050A-4 OFAF000H100 FWP-150A JJS-100 3×25 + 16 4R4
Par. No. Par. Name Settings/Range (default value in bold)
Terminal data for the power cables
Notes:
•The minimum specified wire size does not necessarily have sufficient current carrying
capacity at maximum load.
•The terminals do not accept a conductor that is one size larger than the maximum
specified wire size.
•The maximum number of conductors per terminal is 1.
Free space requirements
Note: Frame size R0 requires 50mm sides space. If the ambient temperature is <40°C, it can
be installed side-by-side.
Dimensions and weights
Ambient conditions
Markings
The applicable markings are shown on the type label of the product.
Safe torque off (STO)
The drive has a Safe torque off function (STO) in accordance with IEC/EN 61800-5-2. It can be
used, for example, as the final actuator device of safety circuits that stop the drive in case of
danger (such as an emergency stop circuit).
When activated, the STO function disables the control voltage of the power semiconductors
of the drive output stage, thus preventing the drive from generating the torque required to
rotate the motor. The control program generates an indication as defined by parameter 31.22 .
If the motor is running when Safe torque off is activated, it coasts to a stop. Closing the
activation switch deactivates the STO. Any faults generated must be reset before restarting.
The STO function has a redundant architecture, that is, both channels must be used in the
safety function implementation. The safety data given is calculated for redundant use, and
does not apply if both channels are not used.
WARNING! The STO function does not disconnect the voltage from the main and
auxiliary circuits of the drive.
Notes:
•If stopping by coasting is not acceptable, stop the drive and machinery using the
appropriate stop mode before activating the STO.
•The STO function overrides all other functions of the drive.
Wiring
The safety contacts must open/close within 200 ms of each other.
Double-shielded twisted-pair cable is recommended for the connection. The maximum length
of the cabling between the switch and the drive control unit is 300 m (1000 ft). Ground the
shield of the cable at the control unit only.
Validation
To ensure the safe operation of a safety function, a validation test is required. The test must
be carried out by a competent person with adequate expertise and knowledge of the safety
function. The test procedures and report must be documented and signed by this person.
Validation instructions of the STO function can be found in the drive hardware manual.
Technical data
•Minimum voltage at S1 and S2 to be interpreted as “1”: 13 V DC
•STO reaction time (shortest detectable break): 1 ms
•STO response time: 2 ms (typical), 5 ms (maximum)
•Fault detection time: Channels in different states for longer than 200 ms
•Fault reaction time: Fault detection time + 10 ms
•STO fault indication (parameter 31.22 ) delay: < 500 ms
•STO warning indication (parameter 31.22 ) delay: < 1000 ms
•Safety integrity level (EN 62061): SIL 3
•Performance level (EN ISO 13849-1): PL e
The drive STO is a type A safety component as defined in IEC 61508-2.
For the full safety data, exact failure rates and failure modes of the STO function, refer to the
drive hardware manual.
Declaration of conformity
1) The recommended branch protection fuses must be used to maintain the IEC/EN/
UL 61800-5-1 listing.
2) The drive is suitable for use on a circuit capable of delivering not more than 100000
symmetrical amperes (rms) at 480 V (480 V drives) or 240 V (240 V drives) maximum when
protected by the fuses given in this table.
3) As an alternative to Class T fuses, you can use Class J or Class CF fuses of the same voltage
and current rating for branch circuit protection of 3-phase drives.
4) Refer to
Alternate Fuses, MMPs and Circuit Breakers for ABB Drives (3AXD50000645015
[English]) for additional UL fuses and circuit breakers that can be used as branch circuit
protection.
Frame size L1, L2, L3, T1/U, T2/V, T3/W, R-, R+/UDC+, UDC- PE
Min. wire size
(solid/
stranded)
Max. wire size
(solid/
stranded)
Tightening
torque
Max. wire size
(solid/
stranded)
Tightening
torque
mm2AWG mm2AWG N·m lbf·in mm2AWG N·m lbf·in
R0 0.2/0.2 18 6/4 10 0.5…0.6 56/4 10 1.2 10.6
R1...R2 0.2/0.2 18 6/6 8 0.5…0.6 56/4 10 1.2 10.6
R3 0.5/0.520 16/16 6 1.2…1.5 11…13 16/16 61.2 10.6
R4 0.5/0.520 25/35 2 2.5…3.7 22…32 25/35 21.2 10.6
Frame size Above Below Sides
mm in mm in mm in
R0 75 375 350 2
R1…R4 75 375 3 0 0
Frame
size
Dimensions Weights
H1 H2 H3 W D M1 M2
mm in mm in mm in mm in mm in mm in mm in kg lb
R0 174 6.85 209 8.23 136 5.35 70 2.76 143 5.63 60 2.36 164 6.46 0.92 2.03
R1 190 7.48 220 8.66 152 5.98 70 2.76 143 5.63 60 2.36 180 7.09 1.24 2.73
R2 202 7.95 230 9.06 164.5 6.48 120 4.72 143 5.63 106 4.17 190.5 7.5 1.92 4.23
R3 205 8.07 241 9.5 164.5 6.48 170 6.69 174 6.85 148 5.83 191 7.52 3.3 7.28
R4 205 8.07 240 9.45 164.5 6.48 260 10.24 178.6 7.03 234 9.21 191 7.52 5.3 11.69
Requirement During operation (installed for stationary use)
Installation site
altitude
0 … 2000 m (0 … 6562 ft)
Derating:
The output current must be derated 1% for each 100 m (328 ft)
above 1000 m (3281 ft).
Surrounding air
temperature
For frame size R0:
-10 … +50 °C (14 … 122 °F). No frost permitted.
For frame sizes R1...R4:
-10 … +60 °C (14 … 140 °F). No frost permitted.
See derating in Hardware Manual (3AXD50000467945 [English]).
Relative humidity <95% (IEC 60068-2-78) without condensation
Contamination levels No conductive dust permitted.
Shock or free fall Not permitted
CE UL RCM EAC UKCA KC EIP green WEEE TÜV Nord
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