ABB ACx580-01 Series User manual

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ABB LV AC DRIVE
User Manual for PIHF Harmonic Filters
Applicable to ACS510/ACS530
ACx580-01/04
ACS880-01/04

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List of Related Manuals
Drive Manuals and Guides Code (English) Code (Chinese)
ACS510 Frequency Converter User Manual 3ABD00017199 3ABD00016170
ACS530 Frequency Converter Hardware Manual 3AXD50000035400 3AXD50000035399
ACS530 Standard Firmware Manual 3AXD50000035402 3AXD50000035401
ACS580-01 Frequency Converter Hardware Manual 3AXD50000019738 3AXD50000018826
ACS580 Standard Firmware Manual 3AXD50000016097 3AXD50000016430
ACS580-04 Drive Module Hardware Manual 3AXD50000015497 3AXD50000016428
ACH550-01 Frequency Converter User Manual 3AFE68258537 3ABD00036052
ACH580 Standard Firmware Manual 3AXD50000027537 3ABD00045445
ACH580-01 Frequency Converter Hardware Manual 3AUA0000076331 3ABD00045444
ACH580-04 Drive Module Hardware Manual 3AXD50000048685 3ABD00046059
ACQ580 Standard Firmware Manual 3AXD50000035867 3ABD00045443
ACQ580-01 Frequency Converter Hardware Manual 3AXD50000035866 3ABD00045442
ACQ580-04 Drive Module Hardware Manual 3AXD50000048677 3ABD00046061
ACS880-01 Hardware Manual 3AUA0000078093 3AXD50000009104
ACS880-04
Hardware Manual 3AUA0000128301 3AXD50000023005
ACS880 Primary Control Program Firmware Manual 3AUA0000085967 3AXD50000009105
Tools and Maintenance Manual
Drive composer PC Tool User Manual 3AUA0000094606
3ABD00045569 Rev D
EN
Effective Date: 2021-02-01
@ 2021 ABB Beijing Drive Systems Co., Ltd

Table of Contents 3
Table of Contents
1. Manual Introduction
2. Safety Instructions
Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Safety of Installation and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3. Guide on Installation and Debugging of Filters
Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Mechanical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Electrical Connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Model Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Technical Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Further Information
Product and service inquiries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Product Training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Providing feedback on ABB Drives manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Document library on the Internet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

4 Table of Contents

Safety Instructions 5
1
Safety Instructions
Contents
The safety instructions necessary to the installation, operation and
maintenance of harmonic filter units are described in this chapter. Ignoring
these safety instructions may result in personal injury or damage to filters,
drives, motors or other drive equipment. Please read this chapter carefully
before operating the filter.
Safety of installation and maintenance
General safety instructions
Warning! All electrical installation and maintenance of harmonic filters
shall be performed by qualified electrical engineers.
The harmonic filter and its connecting devices shall be grounded.
Never try any operation on the harmonic filter that has been powered on.
After the power supply is cut off, the capacitor of the intermediate circuit
shall be discharged for 5 minutes before operating the frequency converter,
motor or motor cable. Before starting the operation, a voltage multimeter
shall be used to check whether the incoming and outgoing terminals of
harmonic filter have been discharged.

6 Safety Instructions
Safety instructions for harmonic filters
1. PIHF harmonic filter is matched with the frequency converter, which can only
be mounted at the power inlet of the frequency converter.
2. The power of the selected filter shall be matched with that of the frequency
converter as far as possible, to obtain the best filtering effect. If not
matched, the filter with the higher power can be used for that with the lower
power, but the filtering effect may be reduced.
3. A single PIHF filter can be used to power multiple frequency converters, but
the total load shall not exceed the rated power value of PIHF filter.
4. The reactor in the filter is a heat generating device. It shall be mounted to
keep a heat dissipation space of at least 150mm around the filter. When two
filters are mounted in parallel, the distance between the filters shall be at
least 200mm.
5. The capacitor in the filter is a temperature-sensitive device, of which the
ambient temperature shall be kept below 50 ℃.
6. A reliable ground wire shall be connected for mounting according to the
wiring instructions in the circuit diagram.
7. If the harmonic filter needs to be operated, first measure whether there is
any residual dangerous voltage on the incoming and outgoing terminals of
the filter.
Grounding
Warning! Ignoring the following instructions may cause personal injury
or death, and increase electromagnetic interference and equipment
damage.
In any case, the harmonic filter, drive and its connecting equipment shall be
grounded to ensure personal safety and reduce electromagnetic radiation and
interference.
The size of the grounding conductor shall meet the requirements of local safety
regulations.

Guide on Installation and Debugging of Filters 7
2
Guide on Installation and
Debugging of Filters
Contents
The operating principle and structure of the harmonic filter are briefly
described in this chapter.
Product overview
Wiring diagram
The harmonic filter is a low-pass filter that suppresses high-frequency harmonic
currents on the input side of the drive. The figure below shows a drive system
with harmonic filters.

8 Guide on Installation and Debugging of Filters
Wiring diagram of single filter (1.5-250kW)

Guide on Installation and Debugging of Filters 9
Wiring diagram of parallel filters (250-400kW)
1. The input terminals (U1,V1,W1) of the parallel filter are all connected to the power
supply side, and the output terminals (U2,V2,W2) are all connected to the incoming
line side of the frequency converter.
2. The over-temperature protection terminals of the parallel filter are connected in
series before connection into the frequency converter.
3. Before connecting the contactor, A1-A2, B1-B2, and C1-C2 short-connected plates
(short-connected for factory default ) shall be removed, and the rated current of the
contactor shall be greater than Ifilter.It is recommended to use AC-3 contactors.
4. When connecting in parallel, the contactors with disconnected capacitors on each
filter shall be allocated separately, and it is not allowed to share one contactor with
several filters.
5. It is recommended that the cable length between the filter and the frequency
converter should not be greater than 10 meters.

10 Guide on Installation and Debugging of Filters
Electrical diagram
The figure below shows the electrical diagram of harmonic filters.
Model label
Harmonic content: 10=10%
Rated voltage: 4=400V
Rated current: 0004=4A
Product: PIHF harmonic filter
PIHF-xxxx-x-xx