ABB ACx580-01 Series User manual

—
ABB LV AC DRIVE
User Manual for PIHF Harmonic Filters
Applicable to ACS510/ACS530
ACx580-01/04
ACS880-01/04

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List of Related Manuals
Drive Manuals and Guides Code (English) Code (Chinese)
ACS510 Frequency Converter User Manual 3ABD00017199 3ABD00016170
ACS530 Frequency Converter Hardware Manual 3AXD50000035400 3AXD50000035399
ACS530 Standard Firmware Manual 3AXD50000035402 3AXD50000035401
ACS580-01 Frequency Converter Hardware Manual 3AXD50000019738 3AXD50000018826
ACS580 Standard Firmware Manual 3AXD50000016097 3AXD50000016430
ACS580-04 Drive Module Hardware Manual 3AXD50000015497 3AXD50000016428
ACH550-01 Frequency Converter User Manual 3AFE68258537 3ABD00036052
ACH580 Standard Firmware Manual 3AXD50000027537 3ABD00045445
ACH580-01 Frequency Converter Hardware Manual 3AUA0000076331 3ABD00045444
ACH580-04 Drive Module Hardware Manual 3AXD50000048685 3ABD00046059
ACQ580 Standard Firmware Manual 3AXD50000035867 3ABD00045443
ACQ580-01 Frequency Converter Hardware Manual 3AXD50000035866 3ABD00045442
ACQ580-04 Drive Module Hardware Manual 3AXD50000048677 3ABD00046061
ACS880-01 Hardware Manual 3AUA0000078093 3AXD50000009104
ACS880-04
Hardware Manual 3AUA0000128301 3AXD50000023005
ACS880 Primary Control Program Firmware Manual 3AUA0000085967 3AXD50000009105
Tools and Maintenance Manual
Drive composer PC Tool User Manual 3AUA0000094606
3ABD00045569 Rev D
EN
Effective Date: 2021-02-01
@ 2021 ABB Beijing Drive Systems Co., Ltd

Table of Contents 3
Table of Contents
1. Manual Introduction
2. Safety Instructions
Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Safety of Installation and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3. Guide on Installation and Debugging of Filters
Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Mechanical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Electrical Connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Model Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Technical Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Further Information
Product and service inquiries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Product Training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Providing feedback on ABB Drives manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Document library on the Internet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

4 Table of Contents

Safety Instructions 5
1
Safety Instructions
Contents
The safety instructions necessary to the installation, operation and
maintenance of harmonic filter units are described in this chapter. Ignoring
these safety instructions may result in personal injury or damage to filters,
drives, motors or other drive equipment. Please read this chapter carefully
before operating the filter.
Safety of installation and maintenance
General safety instructions
Warning! All electrical installation and maintenance of harmonic filters
shall be performed by qualified electrical engineers.
The harmonic filter and its connecting devices shall be grounded.
Never try any operation on the harmonic filter that has been powered on.
After the power supply is cut off, the capacitor of the intermediate circuit
shall be discharged for 5 minutes before operating the frequency converter,
motor or motor cable. Before starting the operation, a voltage multimeter
shall be used to check whether the incoming and outgoing terminals of
harmonic filter have been discharged.

6 Safety Instructions
Safety instructions for harmonic filters
1. PIHF harmonic filter is matched with the frequency converter, which can only
be mounted at the power inlet of the frequency converter.
2. The power of the selected filter shall be matched with that of the frequency
converter as far as possible, to obtain the best filtering effect. If not
matched, the filter with the higher power can be used for that with the lower
power, but the filtering effect may be reduced.
3. A single PIHF filter can be used to power multiple frequency converters, but
the total load shall not exceed the rated power value of PIHF filter.
4. The reactor in the filter is a heat generating device. It shall be mounted to
keep a heat dissipation space of at least 150mm around the filter. When two
filters are mounted in parallel, the distance between the filters shall be at
least 200mm.
5. The capacitor in the filter is a temperature-sensitive device, of which the
ambient temperature shall be kept below 50 ℃.
6. A reliable ground wire shall be connected for mounting according to the
wiring instructions in the circuit diagram.
7. If the harmonic filter needs to be operated, first measure whether there is
any residual dangerous voltage on the incoming and outgoing terminals of
the filter.
Grounding
Warning! Ignoring the following instructions may cause personal injury
or death, and increase electromagnetic interference and equipment
damage.
In any case, the harmonic filter, drive and its connecting equipment shall be
grounded to ensure personal safety and reduce electromagnetic radiation and
interference.
The size of the grounding conductor shall meet the requirements of local safety
regulations.

Guide on Installation and Debugging of Filters 7
2
Guide on Installation and
Debugging of Filters
Contents
The operating principle and structure of the harmonic filter are briefly
described in this chapter.
Product overview
Wiring diagram
The harmonic filter is a low-pass filter that suppresses high-frequency harmonic
currents on the input side of the drive. The figure below shows a drive system
with harmonic filters.

8 Guide on Installation and Debugging of Filters
Wiring diagram of single filter (1.5-250kW)

Guide on Installation and Debugging of Filters 9
Wiring diagram of parallel filters (250-400kW)
1. The input terminals (U1,V1,W1) of the parallel filter are all connected to the power
supply side, and the output terminals (U2,V2,W2) are all connected to the incoming
line side of the frequency converter.
2. The over-temperature protection terminals of the parallel filter are connected in
series before connection into the frequency converter.
3. Before connecting the contactor, A1-A2, B1-B2, and C1-C2 short-connected plates
(short-connected for factory default ) shall be removed, and the rated current of the
contactor shall be greater than Ifilter.It is recommended to use AC-3 contactors.
4. When connecting in parallel, the contactors with disconnected capacitors on each
filter shall be allocated separately, and it is not allowed to share one contactor with
several filters.
5. It is recommended that the cable length between the filter and the frequency
converter should not be greater than 10 meters.

10 Guide on Installation and Debugging of Filters
Electrical diagram
The figure below shows the electrical diagram of harmonic filters.
Model label
Harmonic content: 10=10%
Rated voltage: 4=400V
Rated current: 0004=4A
Product: PIHF harmonic filter
PIHF-xxxx-x-xx

Guide on Installation and Debugging of Filters 11
Mechanical installation
The protection degree of PIHF harmonic filter is IP00. The filter shall be installed
in a suitable housing or cabinet to ensure safety. The filter adopts natural
cooling. Please keep a heat dissipation space of at least 150mm around the
filter. If the filters are installed in parallel, the installation distance between the
filters shall be at least 200mm. There shall be enough fresh cooling air for use,
and hot air can freely escape from the filter housing or cabinet.

12 Guide on Installation and Debugging of Filters
Electrical connection
S1...S4
S5...S6
*For the use of bypassing the filter branch, after removing the short wiring of A1-A2, B1-B2, and C1-C2,
the user selects the appropriate control contactor according to the Ifilter current value in the selection
information.
*Overheating protection terminals T1- T2 can be connected to the frequency converter as overheating
protection signals. In the normal state, it is normally closed. When the temperature limit of the
overheat protection is reached, the state will turn to off.
No. Terminal No. Description
1 U1/V1/W1 PIHF filter input terminal
2 U2/V2/W2 PIHF filter output terminal
3 A1/B1/C1/A2/B2/C2 PIHF filter loop control terminal (external contactor
control)
4 T1/T2 Overheat protection switch terminal
5 Protective earthing
No. Terminal No. Description
1 U1/V1/W1 PIHF filter input terminal
2 U2/V2/W2 PIHF filter output terminal
3 A1/B1/C1/A2/B2/C2 Filter branch bypass control terminal of PIHF filter (external
contactor control)
4 T1/T2 Overheat protection switch terminal
5 Protective earthing
3
2
154
5

Guide on Installation and Debugging of Filters 13
Typical power cable specifications (copper) and wiring torque
Parameter setting
Under the default setting of ACS510, the parameter 26.19 (enabling or disabling
the DC voltage regulator) is used for disabling.
The DC voltage regulator is used to prevent possible voltage oscillation in the
DC bus of the frequency converter due to the motor load or weak grid. In case of
voltage fluctuation, the frequency converter will adjust the frequency reference
to stabilize the bus voltage, thereby stabilizing the oscillation of load torque.
When the filter is matched with ACS510 frequency converter, if bus oscillation
occurs, the parameter 26.19 shall be set to ENABLE state to reduce bus
oscillation so as to avoid input phase loss of the frequency converter.
When the filter is matched with ACS530/ACx580/ACS880 frequency converter,
the parameter 97.48 and 227.17 shall be set to obtain the same adjusting effect.
Harmonic filter
model
Incoming and
outgoing line
terminal
U1/V1/W1
U2/V2/W2
Capacitor
switching terminal
A1/B1/C1
A2/B2/C2
Temperature
control terminal
T1/T2
PE
PIHF-0004-4-10 1.5mm2
AWG14
1.1-1.5
N.m
1.5mm2
AWG14
1.1-1.5
N.m
1.5mm2
AWG16
0.6-0.8
N.m
1.5mm2
AWG14
1.1-1.5
N.m
PIHF-0007-4-10
PIHF-0012-4-10
PIHF-0015-4-10 6mm2
AWG8
2.5mm2
AWG14
6mm2
AWG8
PIHF-0030-4-10 10mm2
AWG6
4mm2
AWG10
10mm2
AWG6
PIHF-0045-4-10 16mm2
AWG6
2.5-2.8
N.m
4mm2
AWG10
16mm2
AWG6
PIHF-0075-4-10 35mm2
AWG3
4.3-4.6
N.m
6mm2
AWG8 4.2-5.1
N.m
PIHF-0090-4-10 10mm2
AWG6
PIHF-0160-4-10 120mm2
AWG3/0
37.5-
50.8
N.m
16mm2
AWG6
2.5-3
N.m 70mm2
AWG2/0
10-13.5
N.m
PIHF-0205-4-10 150mm2
300MCM
25mm2
AWG3 3.2-3.7
N.m
PIHF-0290-4-10 2x95mm2
2xAWG3/0
35mm2
AWG2
95mm2
AWG3/0
PIHF-0363-4-10 2*150mm2
2x300MCM
70mm2
AWG2/0
8-10
N.m
150mm2
300MCM
PIHF-0430-4-10

14 Guide on Installation and Debugging of Filters
Model information
Selection information table
PIHF- ACS510
-01
Frame
size
ACS530
-01
Frame
size
ACx580
-01
Frame
size
ACS880
-01
Frame
size
3ph 400VAC
0004-4-10
- - 02A6 R0 02A7 R1 02A4 R1
03A3 R1 03A3 R0 03A4 R1 03A3 R1
04A1 R1 04A0 R0 04A1 R1 04A0 R1
0007-4-10
05A6 R1 05A6 R0 05A7 R1 05A6 R1
07A2 R1 07A2 R0 07A3 R1 07A2 R1
0012-4-10
09A4 R1 09A4 R0 09A5 R1 09A4 R1
012A R1 12A6 R1 12A7 R1 12A6 R1
0015-4-10 017A R2 017A R2 018A R2 017A R2
0030-4-10
025A R2 025A R2 026A R2 025A R2
031A R3 033A R3 033A R3 032A R3
0045-4-10
038A R3 039A R3 039A R3 038A R3
046A R3 046A R3 046A R3 045A R4
0075-4-10
060A R4 062A R4 062A R4 061A R4
072A R4 073A R4 073A R4 072A R5
0090-4-10 088A R4 088A R5 088A R5 087A R5
0160-4-10
- - 106A R5 106A R5 105A R6
125A R5 145A R6 145A R6 145A R6
157A R6 169A R7 169A R7 169A R7
0205-4-10
180A R6 - - - - - -
195A R6 206A R7 206A R7 206A R7
0290-4-10
246A R6 246A R8 246A R8 246A R8
290A R6 293A R8 293A R8 293A R8
0363-4-10 - - 363A R9 363A R9 363A R9
0430-4-10 - - 430A R9 430A R9 430A R9
PIHF- ACS510
-01
Frame
size
ACS530
-01
Frame
size
ACx580-
04
Frame
size
ACS880
-04
Frame
size
0505-4-10 - - - - 505A R10 505A R10
0585-4-10 - - - - 585A R10 585A R10
0650-4-10 - - - - 650A R10 650A R10
0725-4-10 - - - - 725A R11 725A R11

Guide on Installation and Debugging of Filters 15
Maximum, heat dissipation and noise level
Note! The power of the selected filter shall be matched with that of the
frequency converter as far as possible, to obtain the best filtering effect.
If not matched, the filter with the higher power can be used for that with the
lower power, but the filtering effect may be reduced.
Harmonic filter
model
Imax
(A)
Pmax
(kW)
Ifilter
(A)
Noise
level
（dB）
Heat
dissipating
capacity
(W)
CFMm3/h
（CFM）
PIHF-0004-4-10 4.1 1.5 1.8 70 90 -
PIHF-0007-4-10 7.2 3 3 70 90 -
PIHF-0012-4-10 12.6 5.5 4.5 70 140 -
PIHF-0015-4-10 17 7.5 6 70 150 -
PIHF-0030-4-10 32 15 12 70 220 -
PIHF-0045-4-10 46 22 20 72 330 -
PIHF-0075-4-10 72 37 28 72 460 -
PIHF-0090-4-10 88 45 36 72 510 -
PIHF-0160-4-10 169 75 60 75 660 343(203)
PIHF-0205-4-10 206 110 75 75 850 343(203)
PIHF-0290-4-10 293 160 95 75 1050 592 (350)
PIHF-0363-4-10 363 200 125 75 1070 592 (350)
PIHF-0430-4-10 430 250 125 75 1150 592 (350)
PIHF-0505-4-10 505 250 - 80 1880 2*592 (2*350)
PIHF-0585-4-10 585 315 - 80 2100 2*592 (2*350)
PIHF-0650-4-10 650 355 - 80 2120 2*592 (2*350)
PIHF-0725-4-10 725 400 - 80 2200 2*1318
(2*780)
Rating
Imax Maximum sustained current
Pmax Maximum power
Ifilter Filter branch current

16 Guide on Installation and Debugging of Filters
Technical data
This chapter describes the technical specifications of the harmonic filter, such
as operating conditions, frame size and parameter settings.
* In a typical motor drive system, the THDI can be reduced to less than 19% at any load ratio.Under
100% load ratio, the THDI can be controlled below 10%.
Power connection
Rated voltage Three-phase, UN=380 to 415V +10% to -15%
Protection class IP00
Harmonic filtering effect*
Under full load conditions, the total harmonic current
distortion at the input of the filter (THDI) is less than 10%
(the background voltage THDU is lower than 2%, and the
ratio between the short-circuit power of the grid and the
installed load is higher than 66)
Frequency 50 Hz
Insulation class Overvoltage category III (in accordance with EN61800-5-1)
Overheating protection 155 ℃
Operating conditions
Cooling mode Air cooling
Ambient temperature
(operating) Under full load, -25 ℃to +40 ℃
Storage temperature -25 ℃to +70 ℃
Work altitude 0 to 2000m
Relative humidity 0 to 95%, no condensation

Guide on Installation and Debugging of Filters 17
Frame size
Installation dimensions
Unit: mm
Model code of
harmonic filter Frame size H
(mm)
W
(mm)
D
(mm)
Weight
(kg)
PIHF-0004-4-10 S1 400 220 175 12
PIHF-0007-4-10 14
PIHF-0012-4-10 S2 500 292 235 23
PIHF-0015-4-10 30
PIHF-0030-4-10 S3 600 306 275 50
PIHF-0045-4-10 55
PIHF-0075-4-10 S4 605 387 315 67
PIHF-0090-4-10 70
PIHF-0160-4-10 S5 950 455 335 140
PIHF-0205-4-10 145
PIHF-0290-4-10
S6 1060 485 365
190
PIHF-0363-4-10 195
PIHF-0430-4-10 195
PIHF-0505-4-10
PIHF-205-4-10
PIHF-290-4-10 Parallel
installation --- -
PIHF-0585-4-10
PIHF-290-4-10
PIHF-290-4-10 Parallel
installation
--- -
PIHF-0650-4-10
PIHF-205-4-1
PIHF-430-4-10 Parallel
installation
--- -
PIHF-0725-4-10
PIHF-290-4-10
PIHF-430-4-10 Parallel
installation
--- -
Frame
size WW1 W2 D H H1 a1 a2 C1...C4 C5
S1 220 160 - 175 400 373 13 12 9 18
S2 292 160 - 235 500 473 13 12 9 18
S3 306 190 - 275 600 570 16 15 11 22
S4 387 300 - 315 605 575 16 15 11 22
S5 455 350 175 335 950 920 18 15 13 26
S6 485 375 125 365 1060 1030 18 15 13 26

18 Guide on Installation and Debugging of Filters
Product outline drawing (S1 to S4)

Guide on Installation and Debugging of Filters 19
Product outline drawing (S5,S6)

20 Guide on Installation and Debugging of Filters
Parallel Installation Diagram
For the model that needs two filters installed in parallel, the wall mounted mode
shall be selected, and the installation distance between the filters shall be at
least 200mm to ensure a sufficient heat dissipation space. The recommended
installation diagram is shown as follows.