ABB J2013001 User manual

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© 2021 ABB. All rights reserved.
1U Stackable Distribution Shelf - 19 in Rack
Mount
J2013001 - multiple models - See SPS, CP, or NE Brochure for models.
Distribution shelves may be bused together as shown above in SPS, CP, and NE systems or used as stand-alone
remote distribution (cabled to a power system).
Primary distribution shelves include battery connections. Some models also include battery contactors.
Install the primary distribution shelf immediately above the primary SPS, CP, or NE rectifier shelf (with controller).
Communication cables and interconnecting hardware are included.
Refer to SPS, CP, or NE-S Power System Brochure for details and accessories.
Tools required:
Step 1 - Mount Shelf
1. Reposition mounting ears as required - 4 screws each. Torque to 25 in
lb (2.8Nm) - Phillips screwdriver.
2. Position the Initial Panel immediately above the rectifier shelf with
Controller. Position Supplementary Panels immediately above another
Panel.
3. Install Inter-Shelf brackets between adjacent shelves (optional). Torque
to 25 in-lb (2.8Nm) - Phillips screwdriver.
4. Attach shelf to the frame using a minimum of four screws (two on each
side) - 12-24 (provided).
Torque to 35 in-lb (4Nm) - 5/16” socket.
Supplementary
Distribution Shelves
Primary Distribution
Shelf
Battery
Connection
options
SPS System Example
• Torque wrench (0-65 in-lb or 0-10Nm)
• Sockets - 5/16”, 7/16”
• Screw Drivers (#1 Phillips)
• Wire cutters and strippers
• Cable crimpers
Inter-Shelf Bracket
Mounting Ears
2 Adjacent Shelves
{
Rectifier Shelves
-

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Step 2 - Ground Chassis
Notes: Lug landing is M5 on 5/8” centers (lug not provided)
10 AWG (6mm2) recommended.
Some applications may rely on frame mounting screws for shelf ground
omitting the shelf ground cable
Torque to 35 in-lb (4Nm ) - 5/16” (8 mm) socket.
Step 3 - Connect System DC Reference (CO) Ground
Make one connection to the power system (CP, NE, SPS, etc.). No connection to a stand-alone, remote distribution
shelf.
Connections are on the rear under the RETURN cover.
Attach lug adapter to the unused RETURN bus landings of the top or bottom Shelf (850036871 lug adapter is
supplied with primary distribution shelves).
Lug landing - 1/4” holes on 5/8” centers (hardware provided, lug not provided)
Torque all hardware to 65 in-lb (7.3 Nm) - 7/16” socket.
Step 4 - Connect Shelf DC
Connections are on the rear under covers.
Bus Connection - to an adjacent shelf
Install inter-shelf buses joining -48V and RETURN bus connections of adjacent shelves.
Torque to 65 in-lb (7.3 Nm)
Cable Connection - Stand-alone Shelf
CAUTION: Verify battery voltage and polarity with a voltmeter before proceeding.
Lug Landings - 2 x 1/4” on 5/8” center, 0.7” (18mm) max. tongue width.
Connect cables with suitable lugs to -48V and RETURN.
Torque to 65 in-lb (7.3 Nm)
Frame Ground
(right sides)
Lug Adapter
-

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Step 4 - Connect Shelf DC (continued)
Step 5 - Connect Communication Wires
Connectors are on the rear of the shelf.
1. Connect alarm cable between Primary Distribution Shelf and adjacent Primary Rectifier Shelf (with controller)
(if present) - cable provided.
2. Connect alarm cables between all Distribution Shelves.
RETURN bus Connections
covers shown
-48V bus Connections
covers removed
2 Adjacent shelves
Dual Lug Landings
(stand-alone Shelf)
Inter-shelf bus
Alarm Cable Primary
Distribution Shelf to
Primary Rectifier Shelf
Primary Rectifier Shelf
(with Controller)
Primary Distribution
Shelf
Alarm Cable Shelf
to Shelf
Supplemental Distribution
Shelves
SPS System
NE or CP System
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© 2021 ABB. All rights reserved.
Return Lug
Landings -48V Lug Landings
Rear Battery Lug Landings
(front figure below)
Step 6 - Connect Batteries - skip if not present
Battery connections are labeled “-48Vdc BATT” and “POS RTN”.
Battery connections are either on the rear or front.
Only front battery connections have breakers.
CAUTION:
• Verify battery voltage and polarity with a voltmeter before proceeding.
• Front Connections only:
Verify that breaker is OFF or not installed.
1. Remove Cover
2. Connect cables with suitable lugs to -48Vdc BATT and POS RTN landings.
3. Torque to 65 in-lb (7.3 Nm) - 7/16” socket
4. Replace cover.
Step 7 - Connect Bullet Circuit Breaker Loads - skip if not present
Load connections are labeled “-48Vdc LOAD” and “POS RTN”. Load Breakers have Black handles.
CAUTION: Verify that breaker is OFF or not installed
1. Remove Cover
2. Connect wires with suitable lugs to -48Vdc LOAD and POS RTN landings.
3. Torque per table
4. Replace Cover
-Return Lug Landings
-48V Lug Landings
Cover Screws
2-Circuit Blocks - Battery or Load
Jl 11111,
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© 2021 ABB. All rights reserved.
Step 7 - Connect Bullet Circuit Breaker Loads - skip if not present (continued)
Step 8 - Connect Snapak Circuit Breaker Loads - skip if not present
1. Verify that breaker is OFF or not installed.
2. Remove detachable terminal block
3. Insert load and load return wires Strip 0.4 in (10 mm) 8 AWG (6 mm2) max.
4. Torque to 6.5 in-lb (0.75 Nm).
5. Pull wires to verify.
6. Insert detachable terminal block fully.
Step 9 - Connect GMT Style Fuse Loads - skip if not present
skip if not present Connections for Load GMT Fuses to GMT terminal blocks identified as “-48VDC” and “RTNS” on
labels above each row of terminals blocks.
Wire Size: 24-12AWG Strip Length: 0.35” (9mm)
1. Verify that fuse is not installed.
2. Strip wires
3. Insert wires into terminal blocks labeled -48VDC and associated RTNS.
4. Tighten screw - 4 in-lb (0.45 Nm).
5. Pull wire to verify.
Bullet Breaker Connections
(ID Label and Breaker landing covers not shown)
Cover Screws
-Return Lug Landings
-48V Lug Landings
Screw
Snapak Breaker Connections
Detachable Terminal Block
-48V Load
Load Return
3-Circuit Blocks - Load Only
-

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Step 9 - Connect GMT Style Fuse Loads- skip if not present (continued)
6. Reposition the Tie Bar to the bottom of the panel if desired - 2 screws.
7. Secure wires to Tie Bar.
Step 10 - Label Connections
1. Mark each connected circuit identification on the ID label.
2. Snap the ID Label onto the Tie Bar.
Step 11 - Install Breakers and Fuses
Install breakers and fuses into positions as specified in Site Engineering Instructions.
Bullet Breakers
CAUTION:
1. Install breakers oriented as shown Orientation is different for Left and Right breakers.
2. Install proper breaker type in Battery and Load positions.
• Battery Breakers (Yellow handle) in Battery Position. (Right positions only)
• Load Breakers (Black handle) in Load Positions. (Right and Left positions)
1. Remove Retention Cover (2 screws)
2. Verify that each Breaker is OFF.
3. Insert each Breaker fully into its position — oriented as shown below.
Insert Wire
Tie Bar
Screw
ID Label Example
I
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© 2021 ABB. All rights reserved.
Step 11 - Install Breakers and Fuses (continued)
4. Remove cover knockouts for installed positions.
5. Replace Cover (2 thumb screws)
6. Turn each Breaker ON
Snapak Breakers
1. Remove Cover (2 thumb screws)
2. Verify that each Breaker is OFF.
3. Insert each Breaker fully into its position
• oriented with ON position at top.
4. Remove cover knockouts for installed positions.
5. Replace Cover (2 thumb screws)
6. Turn each Breaker ON
GMT Style Fuses
1. Insert each GMT style fuse fully into its position
• oriented as shown.
Load Breaker Positions Battery or Load
Breaker Positions
Breaker Guard Orientation
Right Positions
Breaker Guard
Orientation
Breaker Retention Covers
-
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Step 12 - Controller Shunt and Contactor Settings - if battery connections are
present
Details in Pulsar Edge Controller Family Product Manual.
Shunt size and contactor option label is on the side of the Battery Lug Landing assembly.
Verify settings as specified in Site Engineering Instructions.
Verify Battery Shunt Settings:
A. Controller Display - Follow the menu path; Menu > Configuration > Shunt Monitors > Built In - edit as necessary.
B. Web Pages or EasyView2 - Select the Settings Tab > Shunts > Plant Shunt - edit as necessary.
Verify Disconnect Contactor Settings - if disconnect contactor is present:
A. Controller Display - Follow the menu path; Menu > Configuration > Contactor Interfaces > Built In - type “LVBD” or
“LVLD”; and Menu > Configuration > Disconnects > LVBD or LVBD 1—3 - edit as necessary
B. Web Pages or EasyView2 - Select the Settings Tab > Contactors > DCNC1 - type “LVBD”; Select Edit button, edit
settings as necessary
Reference Documents
These documents are available at abbpowerconversion.com
Document Title
CC848815341 Pulsar Edge Controller Family Product Manual
Infinity S Power System (NE-S) Brochure and Ordering Guide
Slimline Power System (SPS) Brochure and Ordering Guide
Cabinet Power System (CP) Brochure and Ordering Guide
Shunt Size and Disconnect
Contactor option label

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Safety Statements
• Do not install this equipment over combustible surfaces.
• Rules and Regulations - Follow all national and local rules and regulations when making field connections.
• Compression Connectors
• U. S. or Canada installations - use Listed/Certified compression connectors to terminate Listed/Certified field-wire
conductors.
• All installations - apply the appropriate connector to the correct size conductor as specified by the connector
manufacturer, using only the connector manufacturer’s recommended or approved tooling for that connector.
• Electrical Connection Securing: Torque to the values specified on labels or in the product documentation.
• Cable Dress - dress to avoid damage to the conductors and undue stress on the connectors.
• Circuit Breakers and Fuses
• Use only those specified in the equipment ordering guide.
• Size as required by the National Electric Code (NEC) and/or local codes.
Safety Tested Limits - Refer to the equipment ratings to assure current does not exceed:
Continuous Load (List 1) - 60% of protector rating
Maximum Load (List 2 - typically end of discharge) - 80% of protector rating.
• GMT Style Fuses - Use only fuses provided with safety caps.
• Field-wired Conductors - Follow all National Electric Code (NEC) and local rules and regulations.
• Insulation rating: 90°C minimum; 105°C (minimum) if internal to enclosed equipment cabinets.
• Size AC field-wired conductors with 75°C ampacity (NEC) equal to or greater than their panel board circuit breaker
rating.
• AC and DC input disconnect/protection - Provide accessible devices to remove input power in an emergency.
• Alarm Signals - Provide external current limiting protection. Rating 60V, 0.5A unless otherwise noted.
• Grounding - Connect the equipment chassis directly to ground. In enclosed equipment cabinets connect to the cabinet
AC service ground bus. In huts, vaults, and central offices connect to the system bonding network.

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Precautions
• Install, service, and operate equipment only by professional, skilled and qualified personnel who have the necessary
knowledge and practical experience with electrical equipment and who understand the hazards that can arise when
working on this type of equipment.
• Disconnect batteries from outputs and/or follow safety procedures while working on equipment. Batteries may be
connected in parallel with the output of the rectifiers. Turning off the rectifiers will not necessarily remove power from
the bus.
• Do not disconnect permanent bonding connections unless all power inputs are disconnected.
• Verify that equipment is properly safety earth grounded before connecting power. High leakage currents may be
possible.
• Exercise care and follow all safety warnings and practices when servicing this equipment. Hazardous energy and voltages
are present in the unit and on the interface cables that can shock or cause serious injury. When equipped with ringer
modules, hazardous voltages will be present on the ringer output connectors.
• Use the following precautions in addition to proper job training and safety procedures:
• Use only properly insulated tools.
• Remove all metallic objects (key chains, glasses, rings, watches, or other jewelry).
• Follow Lock Out Tag Out (LOTO) procedures: customer specified, site specific, or general as appropriate. Disconnect
all power input before servicing the equipment. Check for multiple power inputs.
• Wear safety glasses.
• Follow Personal Protective Equipment requirements: customer specified, site specific, or general as appropriate.
• Test circuits before touching.
• Be aware of potential hazards before servicing equipment.
• Identify exposed hazardous electrical potentials on connectors, wiring, etc.
• Avoid contacting circuits when removing or replacing covers;.
• Use a personal ESD strap when accessing or removing electronic components.
• Personnel with electronic medical devices need to be aware that proximity to DC power and distribution systems,
including batteries and cables, typically found in telecommunications utility rooms, can affect medical electronic devices,
such as pacemakers. Effects decrease with distance.

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Notes:

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© 2021 ABB. All rights reserved.
We reserve the right to make technical changes or modify the
contents of this document without prior notice. With regard
to purchase orders, the agreed particulars shall prevail.
ABB does not accept any responsibility whatsoever
for potential errors or possible lack of information in this
document.
We reserve all rights in this document and in the subject matter and
illustrations contained therein. Any reproduction, disclosure to third
parties or utilization of its contents – in whole or in parts – is
forbidden without prior written consent of ABB.
Copyright© 2021 ABB
All rights reserved
ABB
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Plano, TX USA
abbpowerconversion.com