ABB PMA Manual

ABB Power T&D Company Inc.
Relay Division
Coral Springs, FL 33065
Instruction Leaflet
All possible contingencies which may arise during installation, operation or maintenance, and all details and
variations of this equipment do not purport to be covered by these instructions. If further information is desired
by purchaser regarding this particular installation, operation or maintenance of this equipment, the local ABB
Power T&D Company Inc. representative should be contacted.
Printed in U.S.A.
I.L. 41-973.5Q
Type PM Line of Relays
For Pilot-Wire Monitoring
and Transferred Tripping
Effective: February 1996
Supersedes I.L. 41-973.5P Dated February 1989
(|) Denotes change since previous issue
!CAUTION
Before putting protective relays into ser-
vice, remove all blocking which may
have been inserted for the purpose of
securing parts during shipment, make
sure that all moving parts operate freely,
inspect the contacts to see that they are
clean and close properly, and operate the
relay to check the settings and electrical
connections.
1. APPLICATION
Type PM Monitoring Relays provide continuous moni-
toring of a pilot-wire circuit to detect open circuits,
short circuits, grounds, and wire reversal. In addition,
transferred tripping can be effected where the PM-3,
PM-13, PMG-13 or PM-23 relays are used. Table 1
illustrates the functions available with each relay. A 10
mfd. Capacitor is supplied with each PM relay. This
capacitor provides an ac path between the two halves
of the insulating transformer secondary windings as
shown in figures 25 through 31.
Any relay which has a ground detection unit (5 unit),
may have a momentary contact closure when a
ground occurs on the station battery. If the momen-
tary contact closure causes a problem, relays are
available with an auxiliary telephone relay which has
a pickup delay to eliminate this problem
Each circuit requires the following:
2. CONSTRUCTION
PM relays consist of the following:
At one end to introduce monitoring current
One of the following:
For ac supply For dc Supply
PMA PMD
PMA-1 PMD-1
PM-13 or PMG-13 (ac) PM-13 or PMG-13 (dc)
At the other end to receive monitoring current (two termi-
nal line):
One PM-23 or PM-2 or PM-4
At the other ends to receive monitoring current (three
terminal line):
One PM-23 or one PM-4 or one PM-2 for each remote
terminal.
PMA PMA-1
1 Polar Alarm Unit (1)
1 Polar Ground Unit (5)
1 Tapped Transformer
1 Full-Wave Rectifier
3-4 mfd Capacitors
1 set of Potential Divider
Resistors
1 Polar Alarm Unit
1 Tapped Transformer
1 Full-Wave Rectifier
1-4 mfd Capacitor
1 Set of Potential Divider
Resistors
PMD PMD-1
1 Polar Alarm Unit (1)
1 Polar Ground Unit (5)
2-4 mfd Capacitors
1 Set of Potential Divider
Resistors
1 Polar Alarm Unit
1 Set of Potential Divider
Resistors
iliiw
1111
lr
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I.L. 41-973.5Q
2
PMG-13 PM-13
1 Polar Alarm Unit (1)
1 Polar Ground Unit (5)
1 Polar Trip Unit (3)
1 Indicating Contactor
Switch
1 Set of Potential Divider
Resistors
1 Tapped Transformer
(ac Relay Only)
1 Blocking Rectifier
2 Remote Trip Resistors
3-4 mfd Capacitors
(ac Relay)
2-4 mfd Capacitors
(dc Relay)
1 Polar Alarm Unit (1)
1 Polar Trip Unit (3)
1 Indicating Contactor
Switch
1 Set of Potential Divider
Resistors
1 Tapped Transformer
(ac Relay only)
1 Full-Wave Rectifier
(ac Relay only)
1 Blocking Rectifier
2 Remote Trip Resistors
1-4 mfd Capacitor
PM-23 PM-2
1 Polar Alarm Unit (2)
1 Polar Trip Unit (3)
1 Indicating Contactor
Switch (ICS)
1 Milliammeter, 5.0 mA
1 Set of Adjustable and
Fixed Resistors
2 Blocking Rectifiers
1 Polar Alarm Unit (2)
1 milliammeter, 5.0 mA
1 Set of Adjustable
Resistors
1 Blocking Rectifier
PM-3 PM-4
1 Polar Trip Unit (3)
1 Resistor
1 Blocking Rectifier
1 Indicating Contactor
Switch (ICS)
1 Blocking Rectifier
1 Set of Adjustable and
Fixed Resistors
PM-5
1 Polar Ground Unit (5)
2-4 mfd Capacitors
1 Fixed Resistor
†
With external Resistors
Table 1:
Function
PMA
&
PMD
PMA-1
&
PMD-1 PM-13 PMG-13 PM-23 PM-2 PM-3 PM-4 PM-5
Monitoring
Current
Source XXX X
Receives
Monitoring
Current XX X
Trouble
Alarm XXXXXX X
Transmits
Trip Signal X†X†XX
X
†X †X †X †
Receives
Trip Signal XXX X
Sensitive
Ground
Detection XX X
Measures
Monitoring
Current XX
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I.L. 41-973.5Q
3
2.1. Polar Unit
The polar unit consists of a rectangular shaped mag-
netic frame, an electromagnet, a permanent magnet,
and an armature. The poles of the crescent shaped
permanent magnet bridge the magnet frame. The
magnetic frame consists of three pieces joined in the
rear with two brass rods and silver solder. These
nonmagnetic joints represent air gaps, which are
bridged by two adjustable magnetic shunts. The
winding or windings are wound around a magnetic
core. The armature is fastened to this core and is
free to move in the front air gap. The moving contact
is connected to the free end of a leaf spring, which, in
turn, is fastened to the armature.
2.2. Indicating Contactor Switch
The dc indicating contactor switch is a small clapper
type device. A magnetic armature, to which a leaf-
spring mounted contacts are attached, is attracted to
the magnetic core upon energization of the switch.
When the switch closes, the moving contacts bridge
two stationary contacts, completing the trip circuit.
Also during this operation two fingers on the arma-
ture deflect a spring located on the front of the
switch, which allows the operation indicator target to
drop. The target is reset from the outside of the case
by a push rod located at the bottom of the cover.
The front spring, in addition to holding the target, pro-
vides restraint for the armature and thus controls the
pickup value of the switch.
PMD & MDG-13 with Tel. Relay: In the relays type
PMD and PMG-13 where they are energized with dc
power supply, the ground polar unit (#5) could
momentarily close its contact (for about 10 ms) if
either positive or negative supply is grounded. To
eliminate this momentary operation, a telephone
relay with a nominal operating time of 25 ms was
connected in series with contact of the “5” unit, and
the contact of the telephone relay is used as an over-
all contact of the “5” unit. This type of relay should be
used where the dc power supply is subjected to
short-to-the-ground.
3. OPERATION
3.1. Pilot Wire Monitoring
Monitoring current is introduced into the pilot-wire as
sown in the external schematics, figures 25 to 31, by
the monitoring current source. External schematics
showing other combinations are available upon
request. A nominal 20 volts is impressed across the
10 mfd capacitor at the left-hand line terminal in fig-
ures 25 to 31. This voltage produces a current circu-
lating through one winding of the HCB insulating
transformer, one pilot-wire, the PM-23, PM-2 or PM-
N
N
S
S
N
N
S
S
Moving Contact
Armature
Permanent
Magnet
BALANCED AIR GAPS UNBALANCED AIR GAPS N
Additional
Flux Path
Shunt
Figure 1. Polar Unit Permanent Magnet Flux Paths.
Sub 5
183A062
-
4
l
c
c
«
4
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I.L. 41-973.5Q
4
4, and back through the other pilot-wire and the other
winding of HCB insulating transformer.
Adjustment of the resistors of the PM-23, PM-2 or
PM-4 relay at the other end of the pilot-wire provides
a normal one-milliampere dc circulating current. In
the case of three-terminal lines, the monitoring
source relay output current is 2 mA in order to pro-
vide each receiving end relay with 1 mA. The alarm
unit of the monitoring current source relay is adjusted
to float between the high and low current contacts
with normal monitoring current. The PM-23, receiving
end alarm relay, is adjusted to float between the low-
current alarm contact and a contact stop with 1 mA
flowing.
3.2. Short Circuits
A complete or partial short circuit on the pilot-wires
increases the current in the current-source relay,
causing the high-current alarm contacts to close. The
resulting current decrease in the PM-23 relay closes
the alarm contact. Short circuits of 5000 ohms or less
will be detected.
3.3. Open Circuits
Current decreases to zero in all relays. Low current
alarm contact of the current source relay closes.
Alarm contact of PM-23 relay closes.
3.4. Reverse Wires
On applications using the PM-23 relay, current
increases in the sending end relay to close the high
current alarm contacts. Current drops to zero in the
PM-23 relay monitoring coil to close the low-current
alarm contacts.
If the pilot-wire should be opened, the low-current
contacts of the (2) unit will close. If the pilot-wire is
then reconnected with reversed connections, the (2)
unit low-current contacts will remain closed. The
capacitor at the sending end discharges through the
pilot-wire and the trip unit (3) circuit when the pilot-
wire is connected reversed. This would momentarily
operate the trip unit (3) contact which would cause
an incorrect trip; however, this is prevented by the (2)
unit low-current contacts which connect a 2.25K
resistor across the trip unit (3) coil. The 2.2K resistor
remains connected across the trip-unit (3) coil until
the pilot-wire is connected properly.
The current decreases in both sending and receiving
end relays when the PM-2, or PM-4 relays are used.
Low-current alarm contacts close.
3.5. Grounds
The voltage-divider circuit of the PMA, PMD, and
PMG-13 source relays has its midpoint grounded
through a current-limiting resistor. Thus, a pilot-wire
ground will cause an increase in current in one coil
circuit, and a decrease in the other one. This unbal-
ance in the current flowing through the two windings
(5) of the ground alarm relay unit will cause it to close
one of its contacts (depending on which point wire is
grounded) to give an alarm. Grounds of 10,000 ohms
or less will be detected.
For adding the sensitive ground detection where
PMA-1, PMD-1, or PM-13 relays have been installed,
the PM-5 relay can be added to the circuitry, as
shown in figure 30. This relay also has a 10,000 ohm
ground sensitivity.
3.6. Transferred Tripping
Breakers located at the PMG-13 or PM-13 and PM-3
or PM-23 stations can be tripped by the application of
a dc voltage to the pilot-wires at remote locations, as
shown in figures 25 to 31. Transferred tripping can be
effected from any location by applying 48 volts dc
(through dropping resistors when required) to the
pilot-wire with polarity opposite to that of the monitor-
ing voltage. When tripping the PM-23, the current is
increased above 2.0 mA, in reverse direction, to
close the trip contact. When tripping the PMG-13 or
PM-13, the reversed dc voltage operates the trip unit
(3).
See Tables 2 and 3 for tripping resistor values. Nomi-
nal tripping currents is 5 mA at all rated voltages.
3.7. Polar Unit
Polar unit flux paths are shown in figure 1. With bal-
anced air gaps, permanent magnet flux flows in two
paths, one through the front, and one through the
rear gaps. This flux produces north and south poles,
as shown. By turning the left shunt in, some of the
flux is forced through the armature, making it a north
pole. Thus, reducing the left-hand rear gap will pro-
duce a force tending to pull the armature to the right.
Similarly reducing the right-hand gap will make the
armature a south pole and produce a force tending to
pull the armature to the left.
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I.L. 41-973.5Q
5
The alarm unit contacts of the sending and receiving
end relays are biased to move to the left when the
relay is deenergized. The PMG-13 or PM-13 and
PM-23 trip unit contact is biased to move to the left
when the relay is deenergized. The PM-5 is adjusted
so that the moving contact floats when the relay is
deenergized.
4. CHARACTERISTICS
4.1. Nominal Calibration Values
Nominal current values to close contacts are listed in
Tables 4 and 5.
4.2. Voltage Ratings
Supply voltage ratings of the monitoring source
relays to obtain continuous current as follows:
voltage impressed on the pilot-wire is a nominal 20
volts for monitoring, and 48 volts for tripping. Supply
voltage ratings to obtain remote tripping are: 48, 125,
and 250 volts dc.
4.3. Coil Resistance (each winding)
4.4. PM-4 and PM-23 Resistance
Nominal PM-4 and PM-23 total resistance when
adjusted for service is 20,000 ohms less pilot-wire
loop resistance at 1 mA.
4.5. PMA, PMA-1 and ac PMG-13, PM-13 Burden
4.6. Rectifiers
4.7. Remote Tripping
Remote trip resistors are listed in Table 2 and 3 for
48, 125, and 250 volts dc.
The relays have sufficient thermal capacity to with-
stand 20 mA dc continuously when remote tripping.
Nominal trip currents in the tripping relays are 5.0 mA
dc with 48, 125, and 250 volts dc supply and a 2000
ohm pilot wire.
4.8. Trip Circuit
The main contacts will safely close 30 amperes at
250 volts dc and the seal-in contacts of the indicating
contactor switch will safely carry this current long
enough to trip a circuit breaker.
The indicating contactor switch has two taps that pro-
vide a pickup setting of 0.2 or 2 amperes. To change
taps requires connecting the lead located in front of
the tap block to the desired setting by means of a
screw connection.
4.9. Trip Circuit Constant
Indicating Contactor Switch (ICS)
0.2 ampere tap 6.5 ohms dc resistance
2.0 ampere tap 0.15 ohms dc resistance
5. SETTINGS
Operating units of all relays are adjusted in the fac-
tory to the values listed in Tables 5 and 5 to a toler-
ance of ±8%. No settings are required on these units.
For all 48/125 volt dc relays, connect jumpers across
resistors as shown on the internal schematics.
dc 48, 125, and 250 volts
ac 120 volts, 60 hertz (Primary taps 100,
110, 120 and 130)
Alarm coil (1)
two terminal line
three terminal line 1050-1250 ohms 700-900 ohms
Alarm coil (2) 2200-2600 ohms
Trip coil (3) 1800-2200 ohms
Ground Alarm coil 5200-5800 ohms
0.5 VA at tap voltage 2-terminal line relay
1.0 VA at tap voltage 3-terminal line relay
Approximate forward resistance 560 ohms at 1 mA
300 ohms at 2 mA
Rating
Continuous forward current
amperes 1
Continuous back
voltage-rms volts 200
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I.L. 41-973.5Q
6
†
Mounted in Relay
Table 2:
PMA, PMA-1, PMD, AND PMD-1 APPLICATIONS
EXTERNAL RESISTORS FOR DC REMOTE TRIPPING
(2 REQUIRED PER STATION)
# Line
Terminals
dc
Voltage
Station A
PMA or PMA-1
Station A
PMD or PMD-1
Station B
PM-2 & PM-3or
PM-23 or PMA-4
Station C
PM-2 & PM-3 or
PM-23 or PM-4 To Operate
2
3
48
125
250
48
125
250
200
3550
9300
200
2000
5600
200
3550
9300
200
2000
5600
-
-
-
-
-
-
-
-
-
-
-
-
PM-23 or PM-3
“
“
“
“
“
Table 3A:
PMG-13 AND PM-13 (DC SUPPLY) APPLICATIONS
RESISTORSFOR DC REMOTE TRIPPING
(2 REQUIRED PER STATION)
# Line
Terminals
dc
Voltage
Station A
PMG-13
or
PM-13
Station B
PM-2 & PM-3
or
PM-23 or PM-4
Station C
PM-2 & PM-3
or
PM-23 or PM-4 To Operate
2
3
48
125
250
48
125
250
200†
2120†
5600†
200†
1500†
4000†
200
2120
5600
200
1500
4000
-
-
-
200
1500
4000
PMG-13 or PM-13
and PM-23 or PM-3
“
“
“
“
“
Table 3B:
PMG-13 AND PM-13 (AC SUPPLY) APPLICATIONS
RESISTORSFOR DC REMOTE TRIPPING
(2 REQUIRED PER STATION)
# Line
Terminals
dc
Voltage
Station A
PMG-13
or
PM-13
Station B
PM-2 & PM-3
or
PM-23 or PM-4
Station C
PM-2 & PM-3
or
PM-23 or PM-4 To Operate
2
3
48
125
250
48
125
250
200†
2120†
5600†
200†
1500†
4000†
200
2120
5600
200
1500
4000
-
-
-
200
1500
4000
PMG-13 or PM-13
and PM-23 or PM-3
“
“
“
“
“
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I.L. 41-973.5Q
7
5.1. PM-4, PM-2, and PM-23 Relays
Adjust the resistors in the PM-4, PM-2, or PM-23
relay or relays to a value of 1 mA dc with the monitor-
ing circuits connected for service. Use the milliam-
meter in the PM-23 for this purpose or use a portable
milliammeter with a resistance of less than 200
ohms. Where it is not practical no three-terminal lines
to adjust both receiving relays simultaneously, set
one receiving relay for 18,000 ohms total resistance
(including relay coil and resistors) by measurement
prior to final adjustment of the other receiving relay.
This procedure will minimize the change in monitor-
ing current in the first relay to be adjusted when mak-
ing the final adjustment of the second relay.
5.2. PMA, PMA-1, PMG-13 and PM-13 Relays
Select the transformer tap nearest to expected nor-
mal ac supply voltage. The full wave rectifier is con-
nected to a secondary transformer tap. Where
desired, the output voltage can be raised about 5%
by reconnecting across the full secondary winding.
5.3. Indicating Contactor Switch
No setting is required on the ICS unit except the
selection of the 0.2 or 2.0 ampere tap setting. This
selection is made by connecting the lead located in
front of the tap block to the desired setting by means
of the connecting screw. When the relay energizes a
type WL relay switch, or equivalent, use the 0.2
ampere tap.
6. INSTALLATION
The relays should be mounted on switchboard pan-
els or their equivalent in a location free from dirt,
moisture, excessive vibration, and heat. Mount the
relay vertically by means of the four mounting holes
on the flange for semi-flush mounting or by means of
the rear mounting stud or studs for projection mount-
ing. Either a mounting stud or the mounting screws
may be utilized for grounding the relay. The electrical
connections may be made directly to the terminals by
means of screws for steel panel mounting or to the
terminal studs furnished with the relay for thick panel
mounting. The terminal studs may be easily removed
†
Same relay as for three-terminal lines.
1
Left-hand Contact
‡
These are pilot-wire current values.
2
Right-hand Contact
†
Same relay as for two-terminal lines.
‡
These are pilot-wire current values.
Table 4:
NOMINAL CALIBRATION VALUES - TWO TERMINAL LINE
RELAY LOW CURRENT ALARM1HIGH CURRENT ALARM2TRIP
PMA OR PMA-1
PMD OR PMD-1
PM-5 †
PMG-13 OR PM-13
PM-23 OR PM-2 & PM-3†
0.65 mA
0.65
-
0.65‡
0.65
1.3 mA
1.3
±0.3
1.3‡
-
-
-
-
14 V
14 V
Table 5:
NOMINAL CALIBRATION VALUES - THREE TERMINAL LINES
RELAY LOW CURRENT ALARM HIGH CURRENT ALARM TRIP
PMA OR PMA-1
PMD OR PMD-1
PM-5 †
PMG-13 OR PM-13
PM-23 OR PM-2 & PM-3†
1.7 mA
1.7
-
1.7‡
0.65
2.3 mA
2.3
±0.3
2.3‡
-
-
-
-
14 V
14 V
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I.L. 41-973.5Q
8
or inserted by locking two nuts on the stud and then
turning the proper nut with a wrench.
For detailed FT case information, refer to I.L. 41-076.
Where the potential to ground impressed on the
relays can exceed 700 volts, a drainage reactor in
conjunction with its surge protectors, or the reactor in
conjunction with 700 volt carbon-block arresters, is
recommended. For details, see Protection of Pilot-
Wire Circuits, AIEE Committee Report, paper 58-
1190, AIEE Transactions, 1959, Volume 78, Part III B
pp. 205-212. Also, see AIEE Special Publication S-
117, Applications and Protection of Pilot-Wire Cir-
cuits for Protective Relaying, July 1960.
7. ADJUSTMENTS AND MAINTENANCE
The proper adjustments to insure correct operation of
this relay have been made at the factory and should
not be disturbed after receipt by the customer. If the
adjustments have been changed, the relay taken
apart for repairs, or if it is desired to check the adjust-
ments at regular maintenance periods, the instruc-
tions in the succeeding sections should be followed.
7.1. Acceptance Tests
The following tests are recommended when the relay
is received from the factory. If the relay does not per-
form as specified below, the relay either is not prop-
erly calibrated or it contains a defect.
(Relays must
be tested in the case.)
7.1.1. Indicating Contactor Switch (ICS)
Close the contact of the tripping unit and pass suffi-
cient direct current through the trip circuit to close the
contacts of the ICS unit. This value of current should
not be greater than the particular ICS tap setting
being used (0.2 or 2.0). The indicator target should
drop freely.
7.1.2. PMA and PMA-1 Relays
Alarm Unit (1)
Set the primary tap on 120 volts. Connect a variable
resistor of approximately 20,000 ohms in series with
a low-range dc milliammeter across terminals 6 and
7 with the instrument positive connected to terminal
7. Apply 120 volts at rated frequency to terminals 4
and 5. Adjust the 20,000 ohm resistor to obtain a cur-
rent of one mA dc. For a three-terminal line relay, use
a 10,000 ohm resistor and set the current to 2 mA dc.
At this value, the moving contact of the alarm or mon-
itoring relay unit (1) should float between the two sets
of stationary contacts. In the PMA relay, the ground
alarm unit (5) contact should also float. (This contact
will also float when the relay is deenergized.)
Increase and decrease the one or two milliampere
monitoring current to check the calibration values
listed in Tables 4 and 5.
Ground Unit (5)
Reconnect the 20,000 ohm resistor. For the PMA
relay only, short terminals 7 and 3. The contact of the
ground alarm unit (5) should close to the right when
the relay is energized. Remove the short, and con-
nect it between terminals 6 and 3. The ground alarm
unit (5) should close to the left. The action of the
monitoring unit (1) contact is of no significance in this
simulated pilot-wire ground test. To check the pickup
current of the ground detector, first remove to the
20,000 ohm resistor from terminals 6 and 7. Connect
a 0-1 dc milliammeter in series with a variable resis-
tor of about 50,000 ohms between terminals 3 and 6.
The ground unit should close its left-hand contact at
approximately 0.3 mA dc. With the milliammeter and
resistor connected between terminals 3 and 7, the
right-hand contact should close at 0.3 mA dc.
7.1.3. PMD and PMD-1 Relays
Alarm and Ground Units
Connect an adjustable 20,000 ohm resistor (or
10,000 ohms for a 3-terminal relay) in series with a
dc milliammeter across terminals 6 and 7 with the
instrument positive connected to terminal 7. Apply
rated dc voltage to terminals 8 and 9 with positive on
terminal 9. Now check the PMD and PMD-1 relays,
following the procedure given in the previous section
for the PMA and PMA-1 relays, respectively. Note,
however, that terminal 5 of the PMD relay corre-
sponds to terminal 3 of the PMA relay.
7.1.4. PM-2, PM-3, and PM-23 Relays
Alarm Unit (2)
Apply a variable dc voltage of approximately 20 volts
to relay terminals 8 and 9 (terminal 9 positive) of the
PM-2 or PM-23 relay. Adjust the voltage to obtain a
reading of one mA on the relay milliammeter. The
monitoring polar unit (2) contacts should float.
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I.L. 41-973.5Q
9
Reduce the current gradually. The monitoring alarm
contacts should close at 0.65 mA dc. The tripping
unit (3) of the PM-23 relay should not move during
this test. The milliammeter has been adjusted to read
1 mA ±5%. As a result the pointer may not read zero
for a zero current condition.
Tripping Unit (3)
to check the PM-3 relay or the tripping unit of the PM-
23 relay, apply the variable dc voltage in series with
an external milliammeter to relay terminals 8 and 9
with terminal 8 positive for the PM-23 relay, or termi-
nal 9 positive for the PM-3 relay. When checking the
pickup of the PM-23 trip unit block open the alarm
unit contacts (2) so as to remove the shunt resistor
from around the trip coil (3).
The tripping relay unit (3) should pickup with positive
action at 14 volts dc and should drop out at approxi-
mately 10 volts. The alarm unit of the PM-23 relay
will not operate during this test.
7.1.5. PM-4 Relay
This device is simply a set of resistors and a diode to
connect into the pilot-wire circuit to provide a path for
the monitoring current. The resistors can be checked
with an ohmmeter, and the diode can be checked
either with an ohmmeter, or as explained in the sec-
tion entitled “Rectifier Check” under “Routine Mainte-
nance”. If an ohmmeter is used, the difference in
forward and reverse resistance readings obtained will
be dependent on the current flowing through the
diode.
7.1.6. PM-5 Relay
Apply 5 volts dc in series with a 0-1 dc milliammeter
and a 20,000 ohm variable resistor to terminals 6 and
7 with positive on terminal 6. The left-hand contact
should close at approximately 0.3 mA. Now apply the
same circuit to terminals 8 and 9 with positive on ter-
minal 9. The right-hand contact should close at
approximately 0.3 mA.
7.1.7. PM-13 Relays – ac and dc
Alarm Unit (1)
Connect a variable 20,000 ohm resistor (10,000
ohms for a 3-terminal line relay) in series with a dc
milliammeter across terminals 8 and 9 with the
instrument positive on terminal 9. For the ac relay, set
the primary tap on 120 volts. Now apply the rated
supply voltage to terminals 4 and 5. This will be 48,
125, or 250 volts dc, or 120 volts ac as indicated on
the relay nameplate. Adjust the variable resistor to
obtain a current of one mA for a 2-terminal line relay,
or 2 mA for a 3-terminal relay. At this value, the mov-
ing contacts of the alarm or monitoring (1) relay unit
(the upper polar unit) should float between the two
sets of stationary contacts. Increase and decrease
the one or 2 mA monitoring current to check the cali-
bration values listed in Tables 4 and 5.
Tripping Unit (3)
To check the operation of the tripping unit 3 (the
lower polar unit), apply a dc potential across termi-
nals 16 (positive) and 20 (negative). The tripping
polar unit should pick up at 14 volts. The resistance
of the series dropping resistors for transferred trip-
ping (listed in Table 3A and Table 3B) can be
checked with an ohmmeter. The circuit location of
these resistors can readily be seen from the external
schematic, figure 27.
7.1.8. PMG-13 Relays – ac and dc
Alarm and Tripping Units
Follow the procedure given in the previous section for
the ac and dc PM-13 relays.
Ground Unit (5)
Connect the 20,000 ohm (or 10,000 ohm) resistor
and milliammeter across terminals 8 and 9. With
rated voltage applied and one mA (or 2 mA) flowing,
successively short circuit terminals 3 and 8, then 3
and 9. The ground alarm unit 5 (lower polar unit)
should move first to the left, then to the right. To
check the pickup current of the ground detector, first
remove the 20,000 ohm resistor from terminals 8 and
9. Connect a 0-1 dc milliammeter in series with a
variable resistor of about 50,000 ohms between ter-
minals 3 and 8. The left-hand contact should close at
approximately 0.3 mA dc. With the milliammeter
resistor connected between terminals 3 and 9, the
right-hand contact should close at 0.3 mA dc. The
external schematic diagrams for these relays are
shown in figures 27 and 29.
Courtesy of NationalSwitchgear.com

I.L. 41-973.5Q
10
8. ROUTINE MAINTENANCE
!CAUTION
DO NOT make any performance check, calibra-
tion tests, or adjustments while the PM relays are
energized or connected to the pilot-wires, to pre-
vent the possibility of inadvertently causing a
break operation. The PM relays may be removed
from service for testing, without jeopardizing
HCB relay protection, providing that the connec-
tions between the 10 mfd capacitor and the HCB
insulating transformer are not disturbed.
8.1. Contacts
All contacts should be periodically cleaned. A contact
burnisher Style number 182A836H01 is recom-
mended for this purpose. The use of abrasive mate-
rial for cleaning contacts is not recommended
because of the danger of embedding small particles
in the face of the soft silver and thus impairing the
contact.
8.2. Operational Check
In addition to cleaning contacts, it is recommended
that an operational check be performed periodically
by opening and short circuited the pilot-wires, as well
as grounding term at the relay terminals.
NOTE: These pilot-wire faults should not be applied
directly to the pilot-wires when the HCB relays
are in service. It is recommended that the trip
circuits of the PM relays be opened (where trip-
ping is used), to prevent the possibility of inad-
vertently tripping the associated circuit breaker
during testing. If the relays do not perform as
expected, and diode failure is suspected, the
diode tests described in the following section
may be performed.
8.3. Rectifier (Diode) Check (ac relays only)
If there is suspicion of a rectifier (diode) failure, apply
30 volts dc reverse voltage (positive on cathode)
through a 300 ohm resistance to the diode. Measure
the voltage across the diode. If this voltage is not
essentially 30 volts, the diode is short circulated.
Now apply 30 volts dc in the forward direction
through the 300 ohm resistor, and measure the volt-
age across the resistor. If the voltage is not essen-
tially 30 volts, the diode may have a high forward
resistance. If voltage is zero, the diode is open-cir-
cuited.
9. CALIBRATION
If the relay has been dismantled or the calibration
has been disturbed, use the following procedure for
calibration. (Relays must be tested in the case.)
With the permanent magnet removed, see that the
moving armature floats in the central area of the air-
gap between the poles of the polar unit frame. If nec-
essary, loosen the core screw in the center rear of
the unit and shift the core and contact assembly until
the armature floats. (This can best be done with the
polar unit removed from the relay.) Then retighten the
core screw and replace he permanent magnet with
the dimple (north pole) on the magnet to the left
when viewed from the front.
9.1. Polar Units – General
The following mechanical adjustments are given as a
guide, and some deviation from them may be neces-
sary to obtain proper electrical calibration.
9.1.1. Magnetic Shunt Adjustment
The sensitivity of the polar unit is adjusted by means
of two magnetic, screw-type shunts at the rear of the
unit, as shown in figure 1. These shunt screws are
held in proper adjustment by a flat strip spring across
the back of the polar unit frame, so no locking screws
are required. Looking at the relay, front view, turning
out the right-hand shunt to open the right-hand air
gap decreases the amount of current required to
close the right-hand contact. Conversely, drawing out
the left-hand shunt increases the amount of current
required to close the right-hand contact, or
decreases the amount of current required to close
the left-hand contact (with the proper direction of cur-
rent flow). Also, if a relay trips to the right at the
proper current, the dropout current can be raised by
turning in the right-hand shunt. The two shunt-screw
adjustments are not independent, however, and a
certain amount of trimming adjustment of both shunt
screws is generally necessary to obtain the desired
pickup and dropout calibration.
In general, the farther out the two shunt screws are
turned, the greater the toggle action will be, and as a
result, the lower the dropout current. For the tripping
units (3) of the PM-3, PM-13, and PM-23 relays, tog-
gle action is desirable, with a dropout current around
Courtesy of NationalSwitchgear.com

I.L. 41-973.5Q
11
75 percent of the pickup current. For the monitoring
alarm relay units, toggle action is not desired.
Instead, the armature is adjusted to float between the
pole faces at a given current (1 or 2 mA), and to
move gradually toward the high or low current alarm
as the coil current is increased or decreased. Simi-
larly, the floating adjustment of the armature of the
ground alarm unit (5) requires that both shunt screws
be turned in relatively far. Then the armature will
move gradually to the left or right as the current
through the two #5 coils is unbalanced.
The electrical calibration of the polar unit is also
affected by the contact adjustment as this changes
the position of the polar unit armature. Do not change
the contact adjustment without rechecking the electri-
cal calibration.
The following chart indicates the units present in
each relay.
9.1.2. Contact Adjustment – all relays
For all monitoring alarm units, designed (1) or (2),
turn in all the stationary contact and contact stop
screws until they just touch the moving contact.
Advance the screws to hold the armature in the cen-
tral portion of the magnetic air gap between the two-
pole faces. (The stationary contact screws have a
round silver contact face; the stop screws do not
have this silver facing.) Now back off all the contact
and contact stop screws one full turn. This will give a
total contact travel of 0.050 inch. When the relay is
properly calibrated, some touch-up adjustment may
be necessary so that double contacts will both close
at the same current value. The contact gap between
the floating moving contact and the right-hand or left-
hand stationary contacts or contact stops will be
approximately 0.025 inch when the relay is in opera-
tion.
For the tripping (3) units of the PM-3, PM-13, PMG-
13, and PM-23 relays, adjust the contacts as
described in the previous paragraph, except back off
the contact and stop screws one-half turn each to
give a total moving contact travel of approximately
0.025 inch.
In operation of the tripping unit, the moving contact
will normally rest against the contact stop screws,
and will pickup only for a transferred tripping opera-
tion.
For the pilot-wire ground alarm unit (5) of the PMA,
PMD, PM-5, and PMG-13 relays, follow the same
general procedure except back off both stationary
contact screws two turns each. This will give a con-
tact tap of 0.050 on each side of the moving contact
when it is in its normal central position.
9.1.3. Contact Gap
The contact gap between the floating moving contact
and the right-hand or left-hand stationary contacts of
contact stops must not be less than 25% of the over-
all stationary-to-stationary contact gap, i.e., with an
overall contact gap of .100 excluding dimension of
moving contact, the gap of the floating contact to
either stationary contact can be .025 to 0.75.
9.1.4. Electrical Calibration – all relays
In the following sections, the calibration instructions
are given for the polar unit which performs a certain
function, such as alarm (1) or (2), ground (5), or trip
(3), rather than giving calibration instructions for each
complete relay. In this way, considerable duplication
of instructions has been eliminated.
Function and unit PMA
PMD PMA-1 PMD-1 PM-2 PM-3 PM-4 PM-5 PM-13 PMG-13 PM-23
Alarm for p.w. open, short or
reversal (1) (2) XXX X X X
Transfer Trip Unit (3) X X X X
Alarm for p.w. ground (5) X X X
dc Path for Monitoring Current X
Courtesy of NationalSwitchgear.com

I.L. 41-973.5Q
12
9.1.5. Alarm Unit (1)
Connect the relay as described under the “Accep-
tance Tests” section, for the particular relay involved.
Screw the two magnetic shunts all the way in, then
back them out five turns each. With the relay ener-
gized at rated voltage, set the monitoring current at
1.3 or 2.3 mA dc for 2 or 3 terminal relay respectively,
by adjusting the external resistor. If the relay does not
close its right-hand contact, turn in the left shunt
screw until the right-hand contact just closes. If the
right-hand contact is closed at 1.3 mA, turn in the
right shunt until a point is reached when the right-
hand contact is just closed at 1.3 mA.
Now drop the current to 0.65 mA and adjust the
opposite shunt until the left-hand contact just closes
at 0.65 mA dc. At 1.0 mA dc the moving contact
should float half way between the two sets of station-
ary contacts with a 0.025 inch gap on each side.
Recheck the high and low current calibration several
times, touching up the shunt adjustments as required
to obtain the desired calibration.
9.1.6. Polarization Check
For all source relays, which are listed below, make
the following additional calibration check:
After calibration as described in the previous sec-
tions, connect a 20,000 ohm resistor (or 10,000
ohms for 3-terminal applications) across the output
terminals, and energize the relay at its rated supply
voltage. With these connections, approximately one
(or two) milliamperes dc will flow through the monitor
relay coils and external resistor, thus representing
normal operating conditions.
Now momentarily (one second or so) apply 125 volts
dc directly to the pilot-wire terminals of the relay, as
indicated in the following table.
After momentary application of the transfer-trip volt-
ages as just explained, recheck the calibration of the
monitoring alarm unit (1). If it has changed, make
necessary trimming adjustments of the shunt screws
until there is no change in calibrating of the alarm
unit (1) after the transfer-trip voltage has been
applied. The purpose of this test is to compensate for
the small residual magnetism in the relay unit. The
ground alarm unit (5) will not be affected by this test
as the ampere turns of the two windings cancel each
other.
9.1.7. Alarm Unit (2)
For the alarm unit of the PM-2 or PM-23 relays,
adjust the shunts so that the relay moving contact
floats at one mA dc and closes the left-hand contact
at 0.65 mA dc. The moving contact should float mid-
way between the contact and contact stop at 1.0 mA
dc. There is no high current calibration for this relay
unit.
Now apply 125 volts dc momentarily (one second or
so) across the alarm unit coil-circuit terminals in a
direction to operate the alarm relay. Then recheck the
alarm unit calibration. If there is any change, touch
up the shunt adjustments until there is no change in
calibration after 125 Vdc has been applied.
9.1.8. Tripping Unit (3)
To calibrate the tripping unit of the PM-3, PM-13,
PMG-13, or PM-23 relays, apply a dc voltage as
explained below, to the following relay terminals:
PMA
PMA-1
PMD
PMD-1
PM-13 (ac and dc)
PMG-13 (ac and dc)
Relay Terminals for Momentary
Application of 125 V dc
PMA, PMA-1
PMD, PMD-1
PM-13 (ac or dc)
PMG-13 (ac or dc)
POS.
6
8
NEG.
7
9
Relays dc Voltage
Pos. Neg.
PM-3
PM-13 (ac or dc)
PMG-13 (ac or dc)
Pm-23
9
16
8
8
8
20
9
9
Courtesy of NationalSwitchgear.com

I.L. 41-973.5Q
13
Momentarily (one second or so) apply 125 Vdc to the
terminals shown in the chart. Starting with both
shunts all the way in, turn out the right-hand shunt
screw until the relay closes its right-hand trip contact
at 14 volts dc.
NOTE: In the calibration of a PM-23, the alarm unit (2)
contact must be blocked open so as not to
affect the tripping unit pickup. (This will give
approximately 2 mA through the relay coil.)
Now draw out the left-hand shunt until the relay
resets with toggle action (not gradually) at not
less than 10 volts dc. When the calibration is
approximately correct, again apply 125 volts dc
to the indicated terminals, then recheck the
pickup and dropout voltage, making any neces-
sary trimming adjustments of the shunts. When
the relay is properly adjusted, the application
of 125 volts dc will not change the pickup or
dropout voltage points. The relay should trip
and reset with toggle action in this application.
This will require both shunt screws to be with-
drawn farther than for floating action.
9.1.9. Ground Alarm Unit (5)
For the PM-5 relay, turn both shunt screws all the
way in, then back them out five turns each. Pass a
current of 0.3 mA dc in terminal 6 and out terminal 7.
Following the same general procedure as described
previously in the section entitled “Alarm Unit (1),”
adjust the shunt screws so that the left-hand contact
closes at 0.3 mA. Now pass 0.3 mA dc in terminal 9
and out terminal 8, and adjust for closing of the right-
hand contact at 0.3 mA. Recheck both pickup points
several times, and make trimming adjustments of
both shunts as required to obtain contact closing at
0.3 mA dc in each direction.
For the ground unit (5) of the PMA, PMD, and PMG-
13 relays, connect a variable resistance of about
50,000 ohms in series with a 0-1 dc milliammeter
between the terminals indicated in the following
table:
Turn the shunts all the way in, then back them out
five turns each. With the relay connected as shown in
the left-hand column of the table, apply rated voltage
to the relay and adjust the 50,000 ohm resistor for 0.3
mA dc. Now following the procedure in the previous
paragraph for the PM-5 relay, adjust the shunts until
the left-hand contact closes at 0.3 mA dc. Change
the connections as indicated in the right-hand col-
umn, and adjust the opposite shunt until the right-
hand contact closes. Recheck back and forth several
times and make necessary trimming adjustments to
obtain pickup at 0.3 mA in each direction. The arma-
ture will move gradually as the current is changed for
this relay unit.
9.1.10. ICS Unit
Close the main relay tripping contact circuit with a
jumper connected directly across the contact termi-
nals of the polar unit. Pass sufficient direct current
through the relay trip circuit to close the contacts of
the ICS unit. This value of current should not be
greater than the ICS tap setting being used (0.2 or
2.0). The indicator target should drop freely. The con-
tact gap should be approximately 0.047 inch between
the bridging moving contact and the adjustable sta-
tionary contacts. The bridging moving contact should
touch both stationary contacts simultaneously.
10. RENEWAL PARTS
Repair work can be done most satisfactorily at the
factory. However, interchangeable parts can be fur-
nished to the customers who are equipped for doing
repair work. When ordering parts, always give the
complete nameplate data.
†Milliammeter positive to this terminal
Relay Relay Terminals
L.H. Contact Check R.H. Contact Check
PMA
PMD
PMG-13
3†and 6
5†and 6
3†and 8
3 and 7†
5 and 7†
3 and 9†
Courtesy of NationalSwitchgear.com

I.L. 41-973.5Q
14
INDEX TO FIGURES
INTERNAL SCHEMATICS
Figure No. Page No.
1. Polar Unit Permanent Magnet Flux Paths- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3
2. PMA Relay - ac supply - two terminal line- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -15
3. PMA-1 Relay - ac supply - two terminal line- - - - - - - - - - - - - - - - - - - - - - - - - - - - - -15
4. PMA Relay - ac supply - three terminal line- - - - - - - - - - - - - - - - - - - - - - - - - - - - - -15
5. PMA-1 Relay - dc supply - three terminal line- - - - - - - - - - - - - - - - - - - - - - - - - - - - -15
6. PMD Relay - dc supply - two terminal line - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -16
7. PMD-1 Relay - dc supply - two terminal line - - - - - - - - - - - - - - - - - - - - - - - - - - - - -16
8. PMD Relay - dc supply - three terminal line- - - - - - - - - - - - - - - - - - - - - - - - - - - - - -16
9. PMD-1 Relay - dc supply - three terminal line- - - - - - - - - - - - - - - - - - - - - - - - - - - - -16
10. PM-2 Relay in FT-21 case - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -17
11. PM-3 Relay in FT-11 case - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -17
12. PM-4 Relay (auxiliary unit) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -17
13. PM-5 Ground Detector Relay- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -17
14. PM-23 Relay in FT-21 case - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -18
15. PM-13 Relay - dc supply - two terminal line- - - - - - - - - - - - - - - - - - - - - - - - - - - - - -18
16. PM-13 Relay - dc supply - three terminal line - - - - - - - - - - - - - - - - - - - - - - - - - - - - -18
17. PM-13 Relay - ac supply - two or three terminal line - - - - - - - - - - - - - - - - - - - - - - - - -18
18. PMG-13 Relay - dc supply - two terminal line - - - - - - - - - - - - - - - - - - - - - - - - - - - - -19
19. PMG-13 Relay - dc supply - three terminal line - - - - - - - - - - - - - - - - - - - - - - - - - - - -19
20. PMG-13 Relay - ac supply - two or three terminal line- - - - - - - - - - - - - - - - - - - - - - - - -19
21. PMG-13 Relay - dc supply - with Telephone Relay Output - two terminal line - - - - - - - - - - - - -20
22. PMG-13 Relay - dc supply - with Telephone Relay Output - three terminal line- - - - - - - - - - - - -20
23. PMD Relay - dc supply - with Telephone Relay Output - two terminal line - - - - - - - - - - - - - - -20
24. PMD Relay - dc supply - with Telephone Relay Output - three terminal line - - - - - - - - - - - - - -20
EXTERNAL SCHEMTICS
25. PMD Relay with PM-23 or PM-4, two terminal line - - - - - - - - - - - - - - - - - - - - - - - - - -21
26. PMA Relay with PM-23 or PM-4, two terminal line - - - - - - - - - - - - - - - - - - - - - - - - - -21
27. dc Type PMG-13 with PM-23 or PM-4, two terminal line- - - - - - - - - - - - - - - - - - - - - - - -22
28. PMD Relay with PM-23 and PM-4, three terminal line- - - - - - - - - - - - - - - - - - - - - - - - -22
29. ac Type PMG-13 Relay with PM-23, two terminal line - - - - - - - - - - - - - - - - - - - - - - - - -23
30. dc Type PM-13 and PM-5 with PM-23 or PM-4, two terminal line - - - - - - - - - - - - - - - - - - -23
31. dc Type PM-13 Relay with PM-23 or PM-4, two terminal line - - - - - - - - - - - - - - - - - - - - -24
OUTLINE AND DRILLING PLANS
32. 10 mfd capacitor- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -25
33. Remote trip resistor - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -25
34. PM-4 projection molded case - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -25
35. PM-4 semi-flush molded case - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -25
36. PM-3, PM-5 & PMD-1 in FT-11 case - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -26
37. PM-2, PM-23, PMA-1, & PMD in FT-21 case - - - - - - - - - - - - - - - - - - - - - - - - - - - - -27
38. PMA in FT-31 case- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -28
39. PM-13 and PMG-13 in FT-32 case - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -29
Courtesy of NationalSwitchgear.com

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