ABB 630 series User manual

Relion® Protection and Control
630 series
Installation Manual

Document ID: 1MRS755958
Issued: 2011-02-23
Revision: C
Product version: 1.1
© Copyright 2011 ABB. All rights reserved

Copyright
This document and parts thereof must not be reproduced or copied without written
permission from ABB, and the contents thereof must not be imparted to a third
party, nor used for any unauthorized purpose.
The software or hardware described in this document is furnished under a license
and may be used, copied, or disclosed only in accordance with the terms of such
license.
Trademarks
ABB and Relion are registered trademarks of ABB Group. All other brand or
product names mentioned in this document may be trademarks or registered
trademarks of their respective holders.
Warranty
Please inquire about the terms of warranty from your nearest ABB representative.
ABB Oy
Distribution Automation
P.O. Box 699
FI-65101 Vaasa, Finland
Telephone: [phone]
Facsimile: [phone]
http://www.abb.com/substationautomation

Disclaimer
The data, examples and diagrams in this manual are included solely for the concept
or product description and are not to be deemed as a statement of guaranteed
properties. All persons responsible for applying the equipment addressed in this
manual must satisfy themselves that each intended application is suitable and
acceptable, including that any applicable safety or other operational requirements
are complied with. In particular, any risks in applications where a system failure and/
or product failure would create a risk for harm to property or persons (including but
not limited to personal injuries or death) shall be the sole responsibility of the
person or entity applying the equipment, and those so responsible are hereby
requested to ensure that all measures are taken to exclude or mitigate such risks.
This document has been carefully checked by ABB but deviations cannot be
completely ruled out. In case any errors are detected, the reader is kindly requested
to notify the manufacturer. Other than under explicit contractual commitments, in
no event shall ABB be responsible or liable for any loss or damage resulting from
the use of this manual or the application of the equipment.

Conformity
This product complies with the directive of the Council of the European
Communities on the approximation of the laws of the Member States relating to
electromagnetic compatibility (EMC Directive 2004/108/EC) and concerning
electrical equipment for use within specified voltage limits (Low-voltage directive
2006/95/EC). This conformity is the result of tests conducted by ABB in
accordance with the product standards EN 50263 and EN 60255-26 for the EMC
directive, and with the product standards EN 60255-1 and EN 60255-27 for the low
voltage directive. The IED is designed in accordance with the international
standards of the IEC 60255 series.

Safety information
Dangerous voltages can occur on the connectors, even though the
auxiliary voltage has been disconnected.
Non-observance can result in death, personal injury or substantial
property damage.
Only a competent electrician is allowed to carry out the electrical
installation.
National and local electrical safety regulations must always be
followed.
The frame of the IED has to be carefully earthed.
Whenever changes are made in the IED, measures should be taken
to avoid inadvertent tripping.
The IED contains components which are sensitive to electrostatic
discharge. Unnecessary touching of electronic components must
therefore be avoided.

Table of contents
Section 1 Introduction.......................................................................5
This manual........................................................................................5
Intended audience..............................................................................5
Product documentation.......................................................................6
Product documentation set............................................................6
Document revision history.............................................................7
Related documentation..................................................................8
Symbols and conventions...................................................................8
Safety indication symbols..............................................................8
Manual conventions.......................................................................8
Section 2 Environmental aspects...................................................11
Sustainable development.................................................................11
Disposing of the IED.........................................................................11
Section 3 Unpacking, inspecting and storing.................................13
Removing transport packaging.........................................................13
Inspecting the product......................................................................13
Identifying the product.................................................................13
Checking delivery items...............................................................13
Inspecting the IED.......................................................................13
Returning an IED damaged in transit..........................................14
Storing..............................................................................................14
Section 4 Mounting.........................................................................15
Required tools..................................................................................15
Checking environmental conditions and mounting space................15
Mounting the IED..............................................................................15
Flush mounting the IED...............................................................15
Semi-flush mounting the IED.......................................................17
Rack mounting the IED................................................................20
Rack mounting a single IED...................................................20
Rack mounting two IEDs........................................................21
Rack mounting a single IED and test switch RTXP................23
Wall mounting the IED.................................................................25
Ceiling and wall mounting with external display module.............26
Mounting the external display module....................................26
Ceiling mounting the main unit...............................................29
Wall mounting the main unit...................................................32
Arranging ventilation....................................................................35
Table of contents
630 series 1
Installation Manual

Section 5 Connecting.....................................................................37
Required tools..................................................................................37
Connecting wires..............................................................................37
Connecting screw-compression type wires.................................37
Connecting protective earthing.........................................................38
Connecting analog signals...............................................................40
Connecting current and voltage inputs .......................................41
Connecting RTD input and mA outputs.......................................43
Connecting IED with a test switch...............................................47
Connecting binary signals................................................................47
Connecting power supply.................................................................57
Connecting communication..............................................................60
Connecting external display module.................................................61
Section 6 Checking installation......................................................63
Identifying hardware and software version.......................................63
Checking mounting...........................................................................63
Energizing the IED............................................................................63
Section 7 Removing, repairing and exchanging.............................65
Product lifecycle...............................................................................65
Checking IED information.................................................................65
Removing the IED............................................................................65
Sending the IED for repair................................................................66
Exchanging the IED..........................................................................66
Section 8 Technical data................................................................67
Case and HMI display variants.........................................................67
Front side of the IED....................................................................67
Rear side of the IED....................................................................68
Enclosure class................................................................................70
Section 9 Accessories and ordering data.......................................71
Mounting kits....................................................................................71
Flush mounting kit.......................................................................71
Semi-flush mounting kit...............................................................72
Rack mounting kit for a single IED..............................................73
Rack mounting kit for two IEDs...................................................73
Test switch...................................................................................74
Wall mounting kit for an IED .......................................................75
Ceiling mounting kit for a main unit.............................................76
Wall mounting kit for a main unit.................................................79
Connector sets.................................................................................81
Cables..............................................................................................81
Table of contents
2630 series
Installation Manual