ABB REF 610 User manual

Feeder Protection Relay
REF 610REF 610
Operator's Manual - ANSI Version

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Contents
Copyrights ................................................................................. 5
1. Introduction..............................................................7
1.1. This manual.............................................................. 7
1.2. Use of symbols ......................................................... 7
1.3. Intended audience ..................................................... 7
1.4. Product documentation ............................................... 8
1.5. Document conventions ............................................... 8
1.6. Document revisions.................................................... 9
2. Safety information...................................................11
3. Product overview ....................................................13
3.1. Use of the relay....................................................... 13
3.2. Features................................................................. 13
4. Operation ...............................................................15
4.1. HMI features ........................................................... 15
4.1.1. Front panel ................................................. 15
4.1.2. How to use the push buttons ......................... 15
4.1.3. Display....................................................... 16
4.1.3.1. Display test at power up ................. 16
4.1.3.2. Display modes .............................. 17
4.1.3.3. Display backlight ........................... 17
4.1.3.4. How to adjust the display contrast.... 18
4.1.4. Main menu ................................................. 18
4.1.5. Submenu.................................................... 18
4.1.6. HMI passwords ........................................... 19
4.1.7. SPA password............................................. 20
4.1.8. How to select language ................................ 21
4.1.9. How to set the real-time clock ........................ 22
4.1.10. How to reset the trip lockout function .............. 23
4.1.11. How to switch between front and rear
connection.................................................. 24
4.1.11.1. Target LED for front communication... 25
4.1.12. How to select the protocol for rear
communication ............................................ 25
4.2. HMI operation levels ................................................ 26
4.2.1. User level................................................... 26
4.2.1.1. Menu groups of the user level ......... 26
4.2.1.2. How to monitor measured values ..... 27
4.2.1.3. How to monitor recorded data ......... 29
4.2.1.4. INFO menu group.......................... 30
4.2.2. Technical level............................................. 31
4.2.2.1. Menu system of parameters ............ 31
Feeder Protection Relay
Operator's Manual - ANSI Version
REF 610REF 610
1MRS755539
Issued: 30.01.2005
Version: B/31.01.2007

4.2.2.2. How to change settings .................. 31
4.2.2.3. Configuration ................................ 35
4.2.2.4. How to acknowledge and reset
targets, output contacts and
memorized values ......................... 38
4.3. Protection relay targets ............................................. 39
4.3.1. Target LEDs................................................ 39
4.3.1.1. Green target LED .......................... 39
4.3.1.2. Yellow target LED.......................... 40
4.3.1.3. Red target LED ............................. 40
4.3.1.4. Programmable target LEDs ............. 41
4.3.2. Target messages ......................................... 41
4.3.2.1. Operation target messages ............. 41
4.3.2.2. Disturbance recorder target ............. 43
4.3.2.3. Self-supervision............................. 43
4.4. Detachable plug-in unit ............................................. 46
4.4.1. Identifying the product .................................. 46
4.4.2. Detaching and installing the plug-in unit........... 47
4.4.3. Inserting and changing the battery .................. 49
5. Commissioning and maintenance.............................51
5.1. Commissioning instructions ....................................... 51
5.2. Maintenance instructions........................................... 52
5.2.1. Relay verification ......................................... 53
5.2.2. Preventive parts replacement......................... 53
5.3. Measurements verification ......................................... 53
5.4. Function test ........................................................... 54
5.5. Digital input test....................................................... 55
5.6. Arc detection test..................................................... 55
5.7. Testing protection functions ....................................... 56
5.7.1. Testing of the short-circuit protection ............... 56
5.7.2. Testing of the ground-fault protection............... 57
6. Spare parts ............................................................59
6.1. Plug-in unit ............................................................. 59
6.2. Battery ................................................................... 59
7. Repair ....................................................................61
8. Ordering information ...............................................63
9. Abbreviations .........................................................65
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Operator's Manual - ANSI Version
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Copyrights
The information in this document is subject to change without notice and should not
be construed as a commitment by ABB Oy. ABB Oy assumes no responsibility for
any errors that may appear in this document.
In no event shall ABB Oy be liable for direct, indirect, special, incidental or
consequential damages of any nature or kind arising from the use of this document,
nor shall ABB Oy be liable for incidental or consequential damages arising from
use of any software or hardware described in this document.
This document and parts thereof must not be reproduced or copied without written
permission from ABB Oy, and the contents thereof must not be imparted to a third
party nor used for any unauthorized purpose.
The software or hardware described in this document is furnished under a license
and may be used, copied, or disclosed only in accordance with the terms of such
license.
© Copyright 2005 ABB. All rights reserved.
Trademarks
ABB is a registered trademark of ABB Group. All other brand or product names
mentioned in this document may be trademarks or registered trademarks of their
respective holders.
Warranty
Please inquire about the terms of warranty from your nearest ABB representative.
Feeder Protection Relay
Operator's Manual - ANSI Version
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1. Introduction
1.1. This manual
This manual provides basic information on the protection relay REF 610 and
presents detailed instructions on how to use the human-machine interface (HMI) of
the relay. In addition to the instructive part, a short chapter on commissioning and
maintenance of the relay is included.
1.2. Use of symbols
This publication includes the following icons that point out safety-related conditions
or other important information:
The electrical warning icon indicates the presence of a hazard which
could result in electrical shock.
The warning icon indicates the presence of a hazard which could result
in personal injury.
The caution icon indicates important information or warning related to
the concept discussed in the text. It might indicate the presence of a
hazard which could result in corruption of software or damage to
equipment or property.
The information icon alerts the reader to relevant facts and conditions.
The tip icon indicates advice on, for example, how to design your
project or how to use a certain function.
Although warning hazards are related to personal injury, it should be understood
that operation of damaged equipment could, under certain operational conditions,
result in degraded process performance leading to personal injury or death.
Therefore, comply fully with all warning and caution notices.
1.3. Intended audience
This manual is intended for operators, supervisors and administrators to support
normal use of the product.
Feeder Protection Relay
Operator's Manual - ANSI Version
REF 610REF 610
1MRS755539

1.4. Product documentation
In addition to the relay and this manual, the delivery contains the following relay-
specific documentation:
Table 1.4.-1 REF 610 product documentation
Name Document ID
Installation Manual 1MRS752265-MUM
Technical Reference Manual 1MRS755310
Operator's Manual 1MRS755311
1.5. Document conventions
The following conventions are used for the presentation of material:
*Push button navigation in the human-machine interface (HMI) menu structure is
presented by using the push button icons, for example:
To navigate between the options, use and .
*HMI menu paths are presented as follows:
Use the arrow buttons to select CONFIGURATION\COMMUNICATION\SPA
SETTINGS\PASSWORD SPA.
*Parameter names, menu names, relay target messages and relay's HMI views are
shown in a Courier font, for example:
Use the arrow buttons to monitor other measured values in the menus DEMAND
VALUES and HISTORY DATA.
*HMI messages are shown inside quotation marks when it is good to point out
them for the user, for example:
When you store a new password, the relay confirms the storage by flashing “--
-”once on the display.
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1.6. Document revisions
Version IED
Revision
Date History
A A 05.10.2004 Document created. Modified for ANSI
compliance from the IEC version A.
B C 31.01.2007 Content updated
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2. Safety information
Dangerous voltages can occur on the connectors, even though the
auxiliary voltage has been disconnected.
Non-observance can result in death, personal injury or substantial
property damage.
Only a competent electrician is allowed to carry out the electrical
installation.
National and local electrical safety regulations must always be
followed.
The frame of the device has to be carefully grounded.
When the plug-in unit has been detached from the case, do not touch
the inside of the case. The relay case internals may contain high
voltage potential and touching these may cause personal injury.
The device contains components which are sensitive to electrostatic
discharge. Unnecessary touching of electronic components must
therefore be avoided.
Breaking the sealing tape on the upper handle of the device will result
in loss of guarantee and proper operation will no longer be insured.
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Operator's Manual - ANSI Version
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3. Product overview
3.1. Use of the relay
The feeder protection relay REF 610 is a versatile multifunction protection relay
mainly designed to protectincoming and outgoing feeders in a wide range of feeder
applications.
The relay is based on a microprocessor environment. A self-supervision system
continuously monitors the operation of the relay.
The HMI includes a liquid crystal display (LCD) which makes the local use of the
relay safe and easy.
Local control of the relay via serial communication can be carried out with a
computer connected to the front communication port. Remote control can be carried
out via the rear connector connected to the control and monitoring system through
the serial communication bus.
3.2. Features
*Three-phase non-directional overcurrent protection with definite-time or IDMT
characteristic, low-set element.
*Three-phase non-directional overcurrent protection, high-set element
*Three-phase non-directional overcurrent protection, instantaneous element
*Non-directional ground-fault protection with definite-time or IDMT
characteristic, low-set element
*Non-directional ground-fault protection, high-set element.
*Phase discontinuity protection
*Three-phase thermal overload protection for cables
*Arc protection:
*Two lens sensors for arc detection (optional)
*Automatic reference level adjustment based on backlight intensity
*Arc detection via a remote light signal
*Automatic reclosing 1...3 shots
*Circuit-breaker failure protection
*Trip counters for circuit-breaker condition monitoring
*Trip-circuit supervision with possibility to route the warning signal to a non-trip
output
*Trip lockout function
*Four accurate current inputs
*User-selectable rated frequency 50/60 Hz
*Three normally open trip contacts
*Two change-over (form c) non-trip contacts and three additional change-over
(form c) non-trip contacts on the optional I/O module
*Output contact functions freely configurable for wanted operation
Feeder Protection Relay
Operator's Manual - ANSI Version
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1MRS755539

*Two galvanically isolated digital inputs and three additional galvanically isolated
digital inputs on the optional I/O module
*Disturbance recorder:
*Recording time up to 80 seconds
*Triggering by one or several internal or digital input signals
*Records four analog channels and up to eight user-selectable digital channels
*Adjustable sampling rate
*Non-volatile memory for:
*Up to 100 event codes with time stamp
*Setting values
*Disturbance recorder data
*Recorded data of the five last events with time stamp
*Number of AR shots and pickups/trips for protection elements
*Operation target messages and LEDs showing the status at the moment of
power failure
*HMI with an alphanumeric LCD and navigation buttons
*Eight programmable LEDs
*Multi-language support
*User-selectable password protection for the HMI
*Display of primary current values
*Demand values
*All settings can be modified with a PC
*Optical front communication connection: wirelessly or via cable
*Optional rear communication module with plastic fibre-optic, combined fibre-
optic (plastic and glass) or RS-485 connection for system communication using
the SPA-bus, IEC 60870-5-103 or Modbus (RTU and ASCII) communication
protocol
*Optional DNP 3.0 rear communication module with RS-485 connection for
system communication using the DNP 3.0 communication protocol
*Battery back-up for real-time clock
*Battery charge supervision
*Continuous self-supervision of electronics and software
*Detachable plug-in unit
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4. Operation
4.1. HMI features
4.1.1. Front panel
The front panel of the relay contains:
*Alphanumeric 2 × 16 characters’LCD with backlight and automatic contrast
control
*Threetarget LEDs (green, yellow, red) with fixed functionality
*Eight programmable target LEDs (red)
*HMI push-button section with four arrow buttons and buttons for clear/cancel
and enter, used in navigating in the menu structure and in adjusting setting values
*Optically isolated serial communication port with a target LED.
1
2
3
4
5
6
A040214_2
Fig. 4.1.1.-1 Front view of the relay
1) LCD
2) HMI push-button section
3) Programmable target LEDs (red)
4) Target LEDs:
*Left: Ready (green)
*Center: Pickup/Alarm (yellow)
*Right: Trip (red)
5) Target LED for front communication
6) Front communication port (infrared)
4.1.2. How to use the push buttons
The HMI contains push buttons for navigating in the menu.
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Operator's Manual - ANSI Version
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Left Up Down Right Enter Clear/
Cancel
Clear/
Cancel
A040225
Fig. 4.1.2.-1 Navigation push buttons
Use the navigation buttons to view, select and edit the wanted menu items.
*Activate the main menu by pressing an arrow button.
*Move between the menu levels and menu items by using the arrow buttons.
*Select the item to be edited or store a new value by pressing .
*Increase or decrease the activated digit, shift the activated decimal point, or
navigate between options by using and .
*Cancel and return the display to the previous mode (view mode or idle mode), by
pressing
Table 4.1.2.-1 Button navigation and editing
Wanted step or operation Push button
Step downward in the main menu or a submenu
Step upward in the main menu or a submenu
Entering a submenu from the main menu or a higher submenu
Leaving a submenu for the main menu or a higher submenu
Increasing a value in the setting mode
Decreasing a value in the setting mode
Moving the cursor in the setting mode or
Selecting the front connection at power up and
Entering or leaving the setting mode, storing a new value
Entering the monitoring state and
Adjusting the display contrast and or
Resetting or canceling, leaving the setting mode without storing a
new value
Resetting latched output contacts in the idle mode for 5 s
Acknowledging and resetting targets, latched output contacts and
memorized values
and
Resetting thermal level to 0 at power up and
4.1.3. Display
4.1.3.1. Display test at power up
When connecting the auxiliary voltage to the relay:
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1. The backlight is turned on after the relay has performed the internal power-up
tests and entered into the protection mode.
2. The display is tested by inverting it for approximately three seconds, see
Fig. 4.1.3.1.-1.
3. The display is returned to the idle mode and the backlight is turned off if no
operation target message is displayed. However, if the non-volatile function is
active, a message shown on the display before the auxiliary voltage was
disconnected reappears on the display.
A040216
Fig. 4.1.3.1.-1 Display test at power up, display inverted
4.1.3.2. Display modes
When the display is in the idle mode, the name of the feeder is displayed, which by
default is - ABB -. To change the name of the feeder, use SPA parameter M20.
- ABB -
A040217
Fig. 4.1.3.2.-1 Display in the idle mode
When the display is in the view mode, you can only view the settings.
ETTING
*GRP1 : 3.50
A040218
Fig. 4.1.3.2.-2 Display in the view mode
When the display is in the setting mode, you can also edit the settings.
ETTING
*GRP1 : 3.5 1
A040219
Fig. 4.1.3.2.-3 Display in the setting mode
4.1.3.3. Display backlight
Normally the backlight of the display is off.
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Operator's Manual - ANSI Version
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*Turn the backlight on by pressing an arrow button on the HMI. If the HMI panel
is not used for approximately five minutes, the backlight is turned off
automatically.
*Activating the power-saving built-in feature by pressing turns the backlight
off within 20 seconds.
4.1.3.4. How to adjust the display contrast
The display contrast is dependent on the temperature. The relay automatically
adjusts the contrast for optimum readability. When the display is in the idle mode,
you can also adjust the contrast manually.
*To increase the contrast, hold down and adjust the contrast using .
*To decrease the contrast, hold down and adjust the contrast using .
After power start up of the relay, the factory default value of the display contrast is
automatically restored.
4.1.4. Main menu
The main menu contains six main groups:
*OPERATION
*MEASUREMENTS
*RECORDED DATA
*SETTINGS
*CONFIGURATION
*INFO
MEA UREMENT MEA UREMENT
A040228
Fig. 4.1.4.-1 Display showing the first main menu group
*Navigate between the main menu groups by using and .
*Return the display to the idle mode by pressing .
The display is returned to the idle mode on expiration of the time out.
4.1.5. Submenu
The menu structure contains several subgroups. The name of the main menu group
is always shown on the first line. The second line displays either the name of the
group menu, the name of the parameter and the parameter value, or just the
parameter value, in which case it is also the name of the parameter.
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MEA UREMENT
la CT x 0.00
A070062
Fig. 4.1.5.-1 Display showing the first submenu
*Enter a submenu by pressing ; exit by pressing .
*Navigate between the main levels in the submenus by using or .
*Press to return the display to the idle mode.
4.1.6. HMI passwords
The HMI passwords are used to protect user-changeable values on technical level
from being changed by an unauthorized person. There are two different HMI
passwords; an HMI setting password for changing all user-changeable values and an
HMI communication password for changing communication settings only. The
password function remains inactive until the default password is replaced. The
default HMI password is 999. You can also change the HMI passwords via SPA
parameters V162 and V163, but you can only read the password via the HMI.
As soon as you have replaced the default HMI password, the new password is
required for altering parameter values. Once you have given the valid password, the
display remains in the setting mode until returned to the idle mode.
The following rules and exceptions apply, if the HMI passwords are in use:
*Navigating and reading parameter values do not require a password.
*All user-changeable values can be changed with the HMI setting password.
*User-changeable values under CONFIGURATION\COMMUNICATION can be
changed either with the HMI communication password or the HMI setting
password.
*Changing of the SPA password requires the HMI setting password.
*Changing of the HMI language does not require a password.
*Setting of time and date does not require a password.
*Performing trip lockout reset does not require a password.
PA WORD :000
ETTING
A040230_2
Fig. 4.1.6.-1 HMI setting password request for editing setting parameters
PA WORD :000
COMMUNICATION
A060567
Fig. 4.1.6.-2 HMI communication password request for editing setting parameters
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Operator's Manual - ANSI Version
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Change the HMI setting password as follows:
1. Press an arrow button to access the main menu.
2. Use the arrow buttons to select CONFIGURATION\HMI PASSWORDS
\SETTING PASSWORD and press .
3. Press to enter the setting mode and give the current HMI password if
required. If the default password 999 is still valid, no password is required.
4. The first digit of the password to be edited starts to flash. Set the digit using
and .
5. Activate the next digit to be set by pressing or .
6. To store the new password and return the display to the view mode, press .
The display confirms the storage by flashing “---”once on the display.
Alternatively, to exit the setting mode without storing the password change, press
once before confirming and the display returns to the view mode.
7. Press to return the display to the idle mode.
The same procedure applies also when changing the HMI
communication password.
Main Menu Group Menu Parameter Menu
ETTING
CONFIGURATION
MEA UREMENT
RECORDED DATA
HMI PA WORD
TIME
TRIP CIRCUIT UP
FREQUENCY
CONFIGURATION
FUNCTION TE T/DI
COMMUNICATION
LANGUAGE
MEMORY ETTING
ETTING PA WORD
CONFIGURATION
croll for the digit
et the digit
Confirm
Cancel
INFO
OPERATION
COMM. PA WORD
PA WORD :xxx
CONFIGURATION
TORE COUNTER
A040232_2
Fig. 4.1.6.-3 Changing HMI setting password and HMI communication password.
4.1.7. SPA password
The password for SPA bus communication is required for altering parameter values
via the SPA bus. The default password is 001. You can change the SPA password
either via the HMI or the SPA bus by first entering the currently valid password into
parameter V160 and then entering the new password into parameter V161.
Change the SPA password as follows:
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