ABB IRB 1520 Guide

ROBOTICS
Product manual, spare parts
IRB 1520

Trace back information:
Workspace R18-2 version a15
Checked in 2018-10-30
Skribenta version 5.3.012

Product manual, spare parts
IRB 1520ID - 4/1.5
M2004
Document ID: 3HAC043436-001
Revision: G
© Copyright 2012-2018 ABB. All rights reserved.
Specifications subject to change without notice.

The information in this manual is subject to change without notice and should not
be construed as a commitment by ABB. ABB assumes no responsibility for any errors
that may appear in this manual.
Except as may be expressly stated anywhere in this manual, nothing herein shall be
construed as any kind of guarantee or warranty by ABB for losses, damages to
persons or property, fitness for a specific purpose or the like.
In no event shall ABB be liable for incidental or consequential damages arising from
use of this manual and products described herein.
This manual and parts thereof must not be reproduced or copied without ABB's
written permission.
Keep for future reference.
Additional copies of this manual may be obtained from ABB.
Original instructions.
© Copyright 2012-2018 ABB. All rights reserved.
Specifications subject to change without notice.
ABB AB, Robotics
Robotics and Motion
Se-721 68 Västerås
Sweden

Table of contents
7Overview of this manual ...................................................................................................................
8Product documentation ....................................................................................................................
111 Spare part lists and illustrations
111.1 Spare parts - complete robot ...............................................................................
121.2 Spare parts - motors ..........................................................................................
151.3 Spare parts - gearboxes .....................................................................................
171.4 Spare parts - lower arm ......................................................................................
181.5 Spare parts - upper arm and wrist ........................................................................
201.6 Spare parts - base and frame ..............................................................................
221.7 Spare parts - cable harness, brake release and SMB ...............................................
241.8 Spare parts - options .........................................................................................
Product manual, spare parts - IRB 1520 5
3HAC043436-001 Revision: G
© Copyright 2012-2018 ABB. All rights reserved.
Table of contents

This page is intentionally left blank

Overview of this manual
About this manual
This manual contains spare parts for:
• IRB 1520ID
Usage
This manual shall be used as a complement to the product manual for IRB 1520
during:
• maintenance work
• repair work.
Who should read this manual?
This manual is intended for:
• maintenance personnel
• repair personnel.
Prerequisites
Maintenance/repair/installation personnel working with an ABB Robot must:
• be trained by ABB and have the required knowledge of mechanical and
electrical installation/repair/maintenance work.
References
Document IDReference
3HAC043435-001Product manual - IRB 1520
3HAC039498-007Circuit diagram - IRB 1520
Revisions
DescriptionRevision
First edition-
This edition contains the following changes:
• A new SMB unit and battery is introduced, with longer battery lifetime.
A
This edition contains the following changes:
•Spare parts with color Graphite White are added to the spare part lists.
B
New spare part numbers added for axis-1, axis-2, and axis-3 motors, and
also for connection boxes.
C
Corrected spare part Plate for axis to Protection screw.D
Published in release R17.2. The following updates are made in this revision:
• Added spare part Signal cable SMB and spare parts of options.
E
Published in release R18.1. The following updates are done in this revision:
• Updated spare parts number brake release board/push button (was
DSQC563, is DSQC1050)
F
Published in release R18.2. The following updates are done in this revision:
• Updated spare parts number brake release board/push button from
3HAC065022-001 to 3HAC064944-001.
G
Product manual, spare parts - IRB 1520 7
3HAC043436-001 Revision: G
© Copyright 2012-2018 ABB. All rights reserved.
Overview of this manual

Product documentation
Categories for user documentation from ABB Robotics
The user documentation from ABB Robotics is divided into a number of categories.
This listing is based on the type of information in the documents, regardless of
whether the products are standard or optional.
All documents can be found via myABB Business Portal, www.myportal.abb.com.
Product manuals
Manipulators, controllers, DressPack/SpotPack, and most other hardware is
delivered with a Product manual that generally contains:
• Safety information.
• Installation and commissioning (descriptions of mechanical installation or
electrical connections).
•Maintenance (descriptions of all required preventive maintenance procedures
including intervals and expected life time of parts).
• Repair (descriptions of all recommended repair procedures including spare
parts).
• Calibration.
• Decommissioning.
•Reference information (safety standards, unit conversions, screw joints, lists
of tools).
• Spare parts list with corresponding figures (or references to separate spare
parts lists).
• References to circuit diagrams.
Technical reference manuals
The technical reference manuals describe reference information for robotics
products, for example lubrication, the RAPID language, and system parameters.
Application manuals
Specific applications (for example software or hardware options) are described in
Application manuals. An application manual can describe one or several
applications.
An application manual generally contains information about:
• The purpose of the application (what it does and when it is useful).
•What is included (for example cables, I/O boards, RAPID instructions, system
parameters, software).
• How to install included or required hardware.
• How to use the application.
• Examples of how to use the application.
Continues on next page
8 Product manual, spare parts - IRB 1520
3HAC043436-001 Revision: G
© Copyright 2012-2018 ABB. All rights reserved.
Product documentation

Operating manuals
The operating manuals describe hands-on handling of the products. The manuals
are aimed at those having first-hand operational contact with the product, that is
production cell operators, programmers, and troubleshooters.
Product manual, spare parts - IRB 1520 9
3HAC043436-001 Revision: G
© Copyright 2012-2018 ABB. All rights reserved.
Product documentation
Continued

This page is intentionally left blank

1 Spare part lists and illustrations
1.1 Spare parts - complete robot
Spare part list
QtySpare part no.DescriptionPos.
1 pc3HAC039497-001Labels and plate setA
Product manual, spare parts - IRB 1520 11
3HAC043436-001 Revision: G
© Copyright 2012-2018 ABB. All rights reserved.
1 Spare part lists and illustrations
1.1 Spare parts - complete robot

1.2 Spare parts - motors
Spare part list
All the spare part numbers for the motors include both the pinion and required
o-ring. The o-ring can also be ordered separately and is listed directly under the
motor spare part.
Note
Motors and connection boxes for Type B are not compatible with other types
and can therefore only be used to replace other motors and connection boxes
of Type B.
QtyColorSpare part no.DescriptionPos.
1 pcABB Orange3HAC041529-001 (for oth-
er than Type B)
Motor, axis 1A
3HAC054857-001 (for Type
B)
1 pcGraphite White3HAC050430-001 (for oth-
er than Type B)
Motor, axis 1
3HAC054858-001 (for Type
B)
1 pc-3HAB3772-102O-ring, axis 1 motorB
2 pcsABB Orange3HAC041528-001 (for oth-
er than Type B)
Connection boxC
3HAC056381-001 (for Type
B)
2 pcsGraphite White3HAC050431-001 (for oth-
er than Type B)
Connection box
3HAC056382-001 (for Type
B)
2 pcsABB Orange3HAC041565-001Motor coverD
2 pcsGraphite White3HAC050432-001Motor cover
1 pcABB Orange3HAC041531-001 (for oth-
er than Type B)
Motor, axis 2E
3HAC054859-001 (for Type
B)
1 pcGraphite White3HAC050433-001 (for oth-
er than Type B)
Motor, axis 2
3HAC054860-001 (for Type
B)
1 pc-3HAB3772-102O-ring, axis 2 motorF
1 pc-3HAC041749-001 (for oth-
er than Type B)
Motor, axis 3G
3HAC054861-001 (for Type
B)
1 pc-3HAB3772-112O-ring, axis 3 motorH
Continues on next page
12 Product manual, spare parts - IRB 1520
3HAC043436-001 Revision: G
© Copyright 2012-2018 ABB. All rights reserved.
1 Spare part lists and illustrations
1.2 Spare parts - motors

QtyColorSpare part no.DescriptionPos.
1 pc-3HAC021799-003Motor, axis 4J
1 pc-3HAB3772-81O-ring, axis 4 motorK
1 pc-3HAC021799-003Motor, axis 5L
1 pc-3HAB3772-81O-ring, axis 5 motorM
1 pc-3HAC17342-1Motor, axis 6N
Spare part - illustrations
xx1100000501
Continues on next page
Product manual, spare parts - IRB 1520 13
3HAC043436-001 Revision: G
© Copyright 2012-2018 ABB. All rights reserved.
1 Spare part lists and illustrations
1.2 Spare parts - motors
Continued

xx1100000493
14 Product manual, spare parts - IRB 1520
3HAC043436-001 Revision: G
© Copyright 2012-2018 ABB. All rights reserved.
1 Spare part lists and illustrations
1.2 Spare parts - motors
Continued

1.3 Spare parts - gearboxes
Spare part list
QtyColorSpare part no.DescriptionPos.
1 pc-3HAC037835-001Gearbox, axis 1A
1 pc-3HAB3772-65O-ring, axis 1 gearboxB
6 pcs-21520431-20O-ring, axis 1 gearboxC
1 pcABB Orange3HAC041572-001Gearbox, axis 2D
1 pcGraphite White3HAC050429-001Gearbox, axis 2
1 pcABB Orange3HAC041572-001Gearbox, axis 3E
1 pcGraphite White3HAC050429-001Gearbox, axis 3
Continues on next page
Product manual, spare parts - IRB 1520 15
3HAC043436-001 Revision: G
© Copyright 2012-2018 ABB. All rights reserved.
1 Spare part lists and illustrations
1.3 Spare parts - gearboxes

Spare part - illustration
xx1100000502
16 Product manual, spare parts - IRB 1520
3HAC043436-001 Revision: G
© Copyright 2012-2018 ABB. All rights reserved.
1 Spare part lists and illustrations
1.3 Spare parts - gearboxes
Continued

1.4 Spare parts - lower arm
Spare part list
QtyColorSpare part no.DescriptionPos.
1 pcABB Orange3HAC041532-001Lower armA
1 pcGraphite White3HAC050427-001Lower arm
2 pcs-3HAC041533-001Damper, axis 2B
Spare part - illustration
xx1100000503
Product manual, spare parts - IRB 1520 17
3HAC043436-001 Revision: G
© Copyright 2012-2018 ABB. All rights reserved.
1 Spare part lists and illustrations
1.4 Spare parts - lower arm

1.5 Spare parts - upper arm and wrist
Spare part list
QtyColorSpare part no.DescriptionPos.
1 pcABB Orange3HAC041534-001Upper armA
1 pcGraphite White3HAC050426-001Upper arm
1 pcABB Orange3HAC027716-001WristB
1 pcGraphite White3HAC050411-001Wrist
1 pc-3HAC027523-001Cable harnessC
1 pcABB Orange3HAC041767-001Armhouse coverD
1 pcGraphite White3HAC050425-001Armhouse cover
1 pc-3HAC041768-001Mechanical stop, axis 3E
1 pcABB Orange3HAC027877-001Cover, upper arm tubeF
1 pcGraphite White3HAC050413-001Cover, upper arm tube
1 pc-3HAC040074-001BracketG
1 pc-3HAB3732-25V-ring, axis 4H
Spare part - illustration
xx1100000528
Continues on next page
18 Product manual, spare parts - IRB 1520
3HAC043436-001 Revision: G
© Copyright 2012-2018 ABB. All rights reserved.
1 Spare part lists and illustrations
1.5 Spare parts - upper arm and wrist

xx1100000505
Product manual, spare parts - IRB 1520 19
3HAC043436-001 Revision: G
© Copyright 2012-2018 ABB. All rights reserved.
1 Spare part lists and illustrations
1.5 Spare parts - upper arm and wrist
Continued

1.6 Spare parts - base and frame
Spare part list
QtyColorSpare part no.DescriptionPos.
1 pc-3HAC041258-001Oil draining tubeA
1 pc-3HAC039881-001Plate for connectorB
1 pcABB Orange3HAC041520-001Cover, frameC
1 pcGraphite White3HAC050424-001Cover, frame
1 pcABB Orange3HAC041525-001BaseD
1 pcGraphite White3HAC050420-001Base
1 pcABB Orange3HAC041526-001FrameE
1 pcGraphite White3HAC050423-001Frame
1 pcABB Orange3HAC041746-001CoverF
1 pcGraphite White3HAC050421-001Cover
1 pcABB Orange3HAC041747-001CoverG
1 pcGraphite White3HAC050422-001Cover
1 pcABB Orange3HAC041523-001Base cover, including gas-
ket (3HAC039951-001)
H
1 pcGraphite White3HAC050419-001Base cover, including gas-
ket (3HAC039951-001)
1 pc-3HAC039159-001Cable protection, frameJ
1 pc-3HAC039158-001Cable protection, baseK
1 pc-3HAC041530-001Mechanical stop, axis 1L
Continues on next page
20 Product manual, spare parts - IRB 1520
3HAC043436-001 Revision: G
© Copyright 2012-2018 ABB. All rights reserved.
1 Spare part lists and illustrations
1.6 Spare parts - base and frame