ABSCO SHEDS 3045UTK Installation guide

Absco Industries Assembly Instruction Manual
ABSCO UTILITY SHED
MODEL: 3045UTK
3.00mW x 4.48mD x 2.10mH
Model: 3045UTK 14/09/2018 1.1 1
Download the Absco
Sheds Assembly App
for instructional videos
MANU FA CT URED
IN A US TR ALIA
SNAPTiTE
Assemb ly
AU: 1800 029 701
N Z: 0800 466 444
[email protected]
www.abscosheds.com.au
CONCRETE SLAB
4580mm
3100mm
When laying concrete slab, ensure there
is a rebated edge 25mm deep around
the perimeter. This will help water egress
from the base of the shed.
For construction in non-cyclonic areas
Wind rating: N2 as per AS4055-2012.
If you require a higher wind rating please contact
us: [email protected] or 1800 029 701
ABSCO INDUSTRIES ASSEMBLY INSTRUCTION MANUAL SHED MODEL: 23151GK 21-11-2017
CONCRETE SLAB
2360mm
1620mm
FRONT: 2.26m
SIDE: 1.52m
HEIGHT: 1.95m
We thank you for choosing an Australian made
shed. For further assistance please visit our detailed
instructional video library at
Http://www.abscosheds.com.au/watch-videos
At ABSCO Industries we are always looking to be
number ONE, so please let us know what you think
of our instructions. Feedback makes us better.
[email protected]
CONCRETE
REBATED EDGE
BOTTOM CHANNEL
CONCRETE SLAB
75mm WIDE REBATE
100mm
WHEN LAYING YOUR CONCRETE
SLAB, ENSURE THERE IS A
REBATED EDGE 25mm DEEP
AROUND THE PERIMETER
THIS WILL HELP WATER EGRESS
FROM THE BASE OF THE SHED
Absco Industries
Premier Shed Model: 23151GK
PAGE 01

Absco Industries Assembly Instruction Manual
ABSCO UTILITY SHED
MODEL: 3045UTK
3.00mW x 4.48mD x 2.10mH
Model: 3045UTK 14/09/2018 1.1 2
GENERAL INSTRUCTIONS
• Before commencing any assembly, read through these instructions in detail to gain a thorough
understanding of assembly methods and associated details.
• Unpack the carton and carefully identify and check off all the parts against the parts described
and illustrated on "COMPONENTS PACKING LIST" pages.
• Local authority approval must be obtained prior to construction of the shed. Once you have
selected your site you will need to lodge a site plan to your local council.
SITE PREPARATION
• The site for the shed must be level. An uneven surface may result in misalignment of parts.
• The shed shall be erected on top of a reinforced concrete slab and anchored down appropriately
illustrated on “FINAL CONSTRUCTION” page. If using a rebated slab ensure that all frame
uprights are trimmed 25mm.
TOOLS REQUIRED
SAFETY NOTES
• Some parts may have sharp edges. It is advisable to wear gloves when handling these items and
safety glasses if drilling holes. Sensible shoes are highly recommended.
• Do not erect your shed in windy conditions.
• It is highly recommended to erect the shed with two or more people.
RECOMMENDED

Absco Industries Assembly Instruction Manual
ABSCO UTILITY SHED
MODEL: 3045UTK
3.00mW x 4.48mD x 2.10mH
Model: 3045UTK 14/09/2018 1.1 3
COMPONENT PACKING LIST
Check off all components.
MAIN PACK CARTON (PACK 1 OF 3)
COMPONENT
DESCRIPTION
PART
No. CHECK COMPONENT
DESCRIPTION
PART
No. CHECK
QTY QTY
1
1
12
2
STEEL SHEET
1915mm X 773mm 36L
STEEL SHEET
2045mm X 773mm 38L
STEEL SHEET
1546mm X 773mm 45A
STEEL SHEET
1725mm X 773mm 25A
1
1
1
2
15A
PEAK BRACE
STEEL SHEET
1725mm X 711mm 37A
STEEL SHEET
1725mm X 773mm B
1
FITTINGS & ACCESSORIES
PACKET (SEE PG 5)
STEEL SHEET
1785mm X 731mm 33A
1STEEL SHEET
1785mm X 731mm 32A
2STEEL SHEET
1785mm X 329mm 39B
1
1
GABLE L/H
L=1475mm 16L
GABLE R/H
L=1475mm 16R
2RIDGE
BEAM
L = 1152mm
ZARSP
2RIDGE BEAM JOINER
L: 450mm (17.7")
97BL
2RIDGE
BEAM
L = 1152mm
97BR

Absco Industries Assembly Instruction Manual
ABSCO UTILITY SHED
MODEL: 3045UTK
3.00mW x 4.48mD x 2.10mH
Model: 3045UTK 14/09/2018 1.1 4
COMPONENT PACKING LIST
3RBP
RIDGE
PLATES
PSTKDBL
DOUBLE DOOR FITTINGS PACK
1
FITTINGS & ACCESSORIES PACKET CONTENTS
3
2
12A
DOOR
STRAP
L: 165mm
14A
CAP GABLE
L: 170mm
93B
JAMB L= 75mm
4
COMPONENT
DESCRIPTION
PART
No. CHECK COMPONENT DESCRIPTION
PART
No. CHECK
QTY QTY
CSJ
18 CHANNEL JOINER
L= 200mm (7.9")
198A
RIDGE CAP
JOINER
PSTKSGL
SINGLE DOOR FITTINGS PACK
1
PSTKDBL - DOUBLE DOOR FITTINGS PACK
3PADBOLT
115mm LONG FAST006 2PADBOLT HASP FAST007
13mm
DRILL BIT DRILL
1SCREW
PACK 12 PACK12P
1
PHILLIPS HEAD
DRIVER BIT
S2 PH2
FAST038
1
8G x 3/8 SELF
TAPPING SCREWS
x 220
PACK220
PACK12P - SCREW PACK 12
12 SBS43E
POP RIVET FAST009 12 3/16" x 1/2"
COUNTERSUNK
SCREW & NUT
FAST004
FAST005
83/16 x 1/2
PAN HEAD SCREW FAST002 83/16 NYLOCK NUT FAST003
PSTKSGL - SINGLE DOOR FITTINGS PACK
1PADBOLT
115mm LONG FAST006 1PADBOLT HASP FAST007
13mm
DRILL BIT DRILL
1SCREW
PACK 6 PACK6P
1
PHILLIPS HEAD
DRIVER BIT
S2 PH2
FAST038
1
8G x 3/8 SELF
TAPPING SCREWS
x 220
PACK220
PACK6P - SCREW PACK 6
6SBS43E
POP RIVET FAST009 63/16" x 1/2"
COUNTERSUNK
SCREW & NUT
FAST004
FAST005
WAFER TEK SCREW
CL3 10-16x16mm FAST014 120 ASSEMBLY INSTRUCTION
MANUAL

Absco Industries Assembly Instruction Manual
ABSCO UTILITY SHED
MODEL: 3045UTK
3.00mW x 4.48mD x 2.10mH
Model: 3045UTK 14/09/2018 1.1 5
COMPONENT PACKING LIST
MAIN PACK CARTON (PACK 2 OF 3)
1
1
3
6
1
1785mm X 773mm 30A
STEEL SHEET
STEEL SHEET
1785mm X 773mm 31A
PORTAL PACK
(SEE BELOW) PF
PORTAL PACK CONTENTS (80mm X 40mm CHANNEL SECTIONS)
COMPONENT
DESCRIPTION
PART
No. CHECK CHECK
QTY QTY
2
2
4
120
PORTAL FRAME ACCESSORIES
CHECK
C1482
COMPONENT
DESCRIPTION
PART
No.
C1704
CHANNEL L = 1482mm
40
80
CHANNEL L = 1704mm
40
80
KNEE PLATE
APEX PLATE
10mm
DYNABOLTS
16mm TEK
SCREWS
STEEL SHEET
1915mm X 773mm 36R
STEEL SHEET
2045mm X 773mm 38R
226
MULTI PURPOSE
BRACKET
45mm TEK
SCREWS
COMPONENT
DESCRIPTION
PART
No. CHECK COMPONENT
DESCRIPTION
PART
No. CHECK
QTY QTY
13045UTK CHANNEL SET
(SEE PGs 7&8)
2 2

Absco Industries Assembly Instruction Manual
ABSCO UTILITY SHED
MODEL: 3045UTK
3.00mW x 4.48mD x 2.10mH
Model: 3045UTK 14/09/2018 1.1 6
COMPONENT PACKING LIST
MAIN PACK (PACK 2 OF 3) CHANNEL SET
COMPONENT
DESCRIPTION
PART
No. CHECK COMPONENT
DESCRIPTION
PART
No. CHECK
QTY QTY
1
1
1
3
3
1
4
81AL
CHANNEL
L = 1496.5mm
77CL
CHANNEL
L = 1496.5mm
4
54AL
CHANNEL
L = 1126.5mm
54CL
CHANNEL
L = 1126.5mm
54BL
CHANNEL
L = 1126.5mm
81DL
CHANNEL
L = 1126.5mm
81CL
CHANNEL
L = 1126.5mm
60BL
CHANNEL
L = 1126.5mm
1
1
1
3
3
1
4
81AR
CHANNEL
L = 1496.5mm
77CR
CHANNEL
L = 1496.5mm
4
54AR
CHANNEL
L = 1126.5mm
54CR
CHANNEL
L = 1126.5mm
54BR
CHANNEL
L = 1126.5mm
81DR
CHANNEL
L = 1126.5mm
81CR
CHANNEL
L = 1126.5mm
60BR
CHANNEL
L = 1126.5mm

Absco Industries Assembly Instruction Manual
ABSCO UTILITY SHED
MODEL: 3045UTK
3.00mW x 4.48mD x 2.10mH
Model: 3045UTK 14/09/2018 1.1 7
COMPONENT PACKING LIST
1
1
1
4
93L
JAMB L= 1537mm
89C
JAMB L= 1725mm
87A
LIP TRIM L= 1546mm
1
2
4
2
1
79B
CHANNEL
L = 788mm
3
90B
JAMB L= 788mm
91A
JAMB L= 1120mm
2
1
58B
CHANNEL
L = 1725mm
63A
CHANNEL
L = 1155mm
58C
CHANNEL
L = 773mm
281M
CHANNEL
L = 329mm
CHANNEL
L = 1518mm
84L
CHANNEL
L = 1518mm
84R
358A
CHANNEL WITH HINGES
L = 1725mm
89A
JAMB L= 1785mm
1
89B
JAMB L= 1785mm
COMPONENT
DESCRIPTION
PART
No. CHECK COMPONENT
DESCRIPTION
PART
No. CHECK
QTY QTY
MAIN PACK (PACK 2 OF 3) CHANNEL SET (CONT.)
93R
JAMB L= 797mm
1

Absco Industries Assembly Instruction Manual
ABSCO UTILITY SHED
MODEL: 3045UTK
3.00mW x 4.48mD x 2.10mH
Model: 3045UTK 14/09/2018 1.1 8
COMPONENT PACKING LIST
2
FRONT FRAME PACK (PACK 3 OF 3)
COMPONENT
DESCRIPTION
PART
No. CHECK COMPONENT
DESCRIPTION
PART
No. CHECK
QTY QTY
2
2
2
8
2
2
C2300
N1820
C1785
M1484
K0285
C0240
C0100
CHANNEL L = 2300mm
40
80
CHANNEL L = 1820mm
40
80
CHANNEL L = 1785mm
40
80
CHANNEL L = 1484mm
40
80
CHANNEL L = 100mm
40
80
CHANNEL L = 240mm
40
80
CHANNEL L = 285mm
40
80
10
11
4
99A
HAT= 2290mm
99B
HAT= 1350mm
MULTI PURPOSE
BRACKET
SMALL TRIANGULAR
PLATE
150 SELF DRILLING
16mm TEK
SCREWS
10mm
DYNABOLTS
6

Absco Industries Assembly Instruction Manual
ABSCO UTILITY SHED
MODEL: 3045UTK
3.00mW x 4.48mD x 2.10mH
Model: 3045UTK 14/09/2018 1.1 9
Guide on Splitting Sheets
• This product comes with a perforated sheet that is designed to be split into two smaller sheets.
• These sheets have sharp edges. Once separated please use appropriate foot and hand
protection when handling.
• In order to split the sheet lay it on the ground and lift and fold one end until the perforations have
cleanly snapped.
• Discard the middle piece as scrap when convenient. Fold the scrap piece in half two or three
times and throw in garbage.
Check sheet for
perforations
Fold first side of
sheet until free
Fold middle section
of sheet until free
Discard middle piece
SCRAP
SCRAP
SCRAP
SCRAP
SCRAP
SCRAP
SCRAP
SCRAP
SPLITTING SHEET 39B
COMPONENT
DESCRIPTION
PART
No.
COMPONENT
DESCRIPTION
PART
No.
QTY QTY
1STEEL SHEET
1785mm X 773mm 2STEEL SHEET
1785mm X 329mm 39B
=
39B

Absco Industries Assembly Instruction Manual
ABSCO UTILITY SHED
MODEL: 3045UTK
3.00mW x 4.48mD x 2.10mH
Model: 3045UTK 14/09/2018 1.1 10
SNAPTiTE ASSEMBLY GUIDE
The Snaptite Assembly System locks end channels to all roof and wall sheets without the need for
tools and fasteners.
To assemble each panel, the perimeter channels are secured to the top and bottom of each panel.
Gently tap the channel over the SNAPTiTE lugs on the sheet, working along the sheet.
Each perimeter channel must finish flush with the edges of the sheets. Simply tap the channel along
the sheets until each end is neatly flush. If you need to remove channels from the panels, slide it off
from the side.
Channel locks the shed panel into
position without the need for screws!
FASTENING SYMBOLS
Secure channel to sheeting by SNAPTiTE
fastening method.
Join components together with one
screw at this location only, as some
channels have extra holes that are not
required for this model of shed.
Do not join components together at
this location yet, as the screws may
obstruct further assembly of the other
components.
Join components together by pre-drill-
ing the holes first. Use one component as
template to mark where the holes are and
drill with a 3mm drill bit.
3mm pop rivet
4mm nut and bolt set.
D
SNAP
T TE
i

Absco Industries Assembly Instruction Manual
ABSCO UTILITY SHED
MODEL: 3045UTK
3.00mW x 4.48mD x 2.10mH
Model: 3045UTK 14/09/2018 1.1 11
Guide on Joining Spliced Channels
The text marked on all parts must be shown on the same side as each other
Step 1.
Position the channels and the
CSJ joiner so the centre of
the CSJ is in line with the end
of each channel to be joiner
together.
Step 2.
Join the first channel to the CSJ
by inserting the centre of the
CSJ, on an angle, to the end of
the channel where the JOIN>>
text is marked.
Push down one side of the CSJ
until you hear a ‘click’.
Step 3.
Join the second channel to the
CSJ by positioning the <<JOIN
of the channel at the centre of
the CSJ, on an angle. Push the
CSJ into the channel until you
hear a ‘click’.
Finished Channel.
The joined channels should
now look like the picture with
the CSJ positioned equally
inside of the joined channels.
Drill out holes with 3mm drill
bit in CSJ to match the holes
in channel and secure with the
screws supplied.
These may have to be
temporarily removed during
assembly.
= =
JOIN>> <<JOIN
CSJ
==
JOIN>>
J
==
JOIN>> SJ
= =
JOIN>>
<<JOIN
= =
JOIN>> <<JOIN
Finished Spliced
Channel
Channel
Push
20mm 15mm
CSJ
.
...

Absco Industries Assembly Instruction Manual
ABSCO UTILITY SHED
MODEL: 3045UTK
3.00mW x 4.48mD x 2.10mH
Model: 3045UTK 14/09/2018 1.1 12
PRE-ASSEMBLY OF SPLICED CHANNELS
NOTE: Some channels may have holes in them - You will
need to redrill holes where CSJ joining channel covers
them.
Join together 36 x channel sections using 18 x channel joiners (Part CSJ)
=
=
=
=
=
=
1 X 77CR
2993mm (117.8")
1 x 81A
1 x 77C
1 x 54A
3 x 54B
1 x 54C
3 x 81D
81DR
81DL
54CL
54CR
54BR
54BL
54AL
54AR
77CR
77CL
81AL
81AR
1 X 81AR
1 X 81AL
1 X 77CL
1 X 54AR
1 X 54AL
3 X 54BR
3 X 54BL
1 X 54CR
1 X 54CL
3 X 81DR
3 X 81DL
=
=
4 X 60BR
2253mm (88.7")
4 x 81C
4 x 60B
60BR
60BL
81CL
81CR
4 X 81CR
4 X 81CL
4 X 60BL

Absco Industries Assembly Instruction Manual
ABSCO UTILITY SHED
MODEL: 3045UTK
3.00mW x 4.48mD x 2.10mH
Model: 3045UTK 14/09/2018 1.1 13
Tek screw driver bit
Push
Guide on Joining a Spliced Ridge Beam
Follow these three steps to assemble a ridge beam.
Step 1.
Place two ridge beams as
shown and push them together.
Slide the cap of one under the
other.
NOTE.
There is a 50mm overlap of the
ridge caps when the beams are
in position.
Step 2.
Use the ZARSP to connect at
the centre of the two ridge
beams. Be sure it is pushed in
fully.
Step 3.
Turn over the ridge beam.
Measure 250mm from the
middle along the centre of one
ridge beam, mark spacings of
50mm. Fasten with a Tek screw
at each marking.
Repeat to the other side of the
ridge beam assembly.
TIP: Predrilling each hole with
the 3mm drill bit makes it easier
to fasten.
50mm
225mm
ZARSP
Finished Spliced Ridge Beam
Finished
Spliced Ridge Beam
ZARSP
Ridge Beam
Self drilling Tek screw

Absco Industries Assembly Instruction Manual
ABSCO UTILITY SHED
MODEL: 3045UTK
3.00mW x 4.48mD x 2.10mH
Model: 3045UTK 14/09/2018 1.1 14
PRE-ASSEMBLY OF SPLICED RIDGE BEAM
.
.
2x 97BL
2x 97BR
= 2x 97B
2253mm Overall length
ZARSP
225mm
16mm
97BL 97BR
16mm

Absco Industries Assembly Instruction Manual
ABSCO UTILITY SHED
MODEL: 3045UTK
3.00mW x 4.48mD x 2.10mH
Model: 3045UTK 14/09/2018 1.1 15
97B
97B
5953mm Overall length
97B
97B
97B

Absco Industries Assembly Instruction Manual
ABSCO UTILITY SHED
MODEL: 3045UTK
3.00mW x 4.48mD x 2.10mH
Model: 3045UTK 14/09/2018 1.1 16
OVERVIEW OF ROOF COMPONENTS
OVERVIEW OF ROOF COMPONENTS
60B
60B
97B
87A
87A
14A
45A
45A
45A
45A
45A
45A
81C
81C
45A
45A
45A
45A
45A
45A
87A
87A
60B
60B
97B
14A
98A
81C
81C

Absco Industries Assembly Instruction Manual
ABSCO UTILITY SHED
MODEL: 3045UTK
3.00mW x 4.48mD x 2.10mH
Model: 3045UTK 14/09/2018 1.1 17
OVERVIEW OF WALL COMPONENTS
OVERVIEW OF WALL COMPONENTS
DOOR SHEET
1725mm SINGLE
84R
84L
54C
81D
81M
63A
63A
58B
63A
77C
54B
54A
PF
FF
58A
81M
89C
89A
99B
81D
79B
89B
89A
90B
91A
15A
22A
12A
58A
58A
58C
89A
B
58C
93L
99A
36R
38R
38L 36L
30A
31A
31A
31A
31A
30A
32A
33A
31A
30A
31A
39B
39B
37A
37A
25A
25A
16L
81A
16R
58B
54B
54B
81D
93R

Absco Industries Assembly Instruction Manual
ABSCO UTILITY SHED
MODEL: 3045UTK
3.00mW x 4.48mD x 2.10mH
Model: 3045UTK 14/09/2018 1.1 18
ROOF PANEL ASSEMBLY
45A
45A
45A
Two panels will have
part 87A fitted to
this end only.
Two panels will have
part 87A fitted to
this end only.
Fit 81C to edge
of sheet with pre-
punched holes.
4 required.
When completed there will be
four sections with 87A lip at
one end only.
SNAP
T TE
i
SNAP
T TE
i
87A
81C
87A
60B
D
D
D
D
D
D

Absco Industries Assembly Instruction Manual
ABSCO UTILITY SHED
MODEL: 3045UTK
3.00mW x 4.48mD x 2.10mH
Model: 3045UTK 14/09/2018 1.1 19
SIDE PANEL ASSEMBLY
3 required.
One panel requries
sheet H30 this end.
H30 is a corner sheet and must be
orientated towards the shed corners
when panels finally joined.
Two panels require
sheet H30 this end.
SNAP
T TE
i
SNAP
T TE
i
54B
81D
31A
31A
30A
30A
31A
31A

Absco Industries Assembly Instruction Manual
ABSCO UTILITY SHED
MODEL: 3045UTK
3.00mW x 4.48mD x 2.10mH
Model: 3045UTK 14/09/2018 1.1 20
SIDE PANEL ASSEMBLY
SINGLE DOOR PANEL
1 required. 89B
89A
32A
54A
79B
54C
90B
SNAP
T TE
i
SNAP
T TE
i
SNAP
TTE
i
SNAP
T TE
i
33A