ABSCO SHEDS 45232HK User manual

Absco Industries Assembly Instruction Manual
ABSCO HIGHLANDER SHED
MODEL: 45232HK
4.48mW x 2.26mD x 2.25mH
Model: 45232HK 03/09/2018 1.2 1
Download the Absco
Sheds Assembly App
for instructional videos
MANU FA CT URED
IN A US TR ALIA
SNAPTiTE
Assemb ly
AU: 1800 029 701
N Z: 0800 466 444
[email protected]
www.abscosheds.com.au
CONCRETE SLAB
4580mm
2360mm
When laying concrete slab, ensure there
is a rebated edge 25mm deep around
the perimeter. This will help water egress
from the base of the shed.
For construction in non-cyclonic areas
Wind rating: N2 as per AS4055-2012.
If you require a higher wind rating please contact
us: [email protected] or 1800 029 701
ABSCO INDUSTRIES ASSEMBLY INSTRUCTION MANUAL SHED MODEL: 23151GK 21-11-2017
CONCRETE SLAB
2360mm
1620mm
FRONT: 2.26m
SIDE: 1.52m
HEIGHT: 1.95m
We thank you for choosing an Australian made
shed. For further assistance please visit our detailed
instructional video library at
Http://www.abscosheds.com.au/watch-videos
At ABSCO Industries we are always looking to be
number ONE, so please let us know what you think
of our instructions. Feedback makes us better.
[email protected]
CONCRETE
REBATED EDGE
BOTTOM CHANNEL
CONCRETE SLAB
75mm WIDE REBATE
100mm
WHEN LAYING YOUR CONCRETE
SLAB, ENSURE THERE IS A
REBATED EDGE 25mm DEEP
AROUND THE PERIMETER
THIS WILL HELP WATER EGRESS
FROM THE BASE OF THE SHED
Absco Industries
Premier Shed Model: 23151GK
PAGE 01

Absco Industries Assembly Instruction Manual
ABSCO HIGHLANDER SHED
MODEL: 45232HK
4.48mW x 2.26mD x 2.25mH
Model: 45232HK 03/09/2018 1.2 2
GENERAL INSTRUCTIONS
• Before commencing any assembly, read through these instructions in detail to gain a thorough
understanding of assembly methods and associated details.
• Unpack the carton and carefully identify and check off all the parts against the parts described
and illustrated on "COMPONENTS PACKING LIST" pages.
• Local authority approval must be obtained prior to construction of the shed. Once you have
selected your site you will need to lodge a site plan to your local council.
SITE PREPARATION
• The site for the shed must be level. An uneven surface may result in misalignment of parts.
• The shed shall be erected on top of a reinforced concrete slab and anchored down appropriately
illustrated on “FINAL CONSTRUCTION” page. If using a rebated slab ensure that all frame
uprights are trimmed 25mm.
TOOLS REQUIRED
SAFETY NOTES
• Some parts may have sharp edges. It is advisable to wear gloves when handling these items and
safety glasses if drilling holes. Sensible shoes are highly recommended.
• Do not erect your shed in windy conditions.
• It is highly recommended to erect the shed with two or more people.
RECOMMENDED
3mm drill bit 10mm drill bits metal & masonry

Absco Industries Assembly Instruction Manual
ABSCO HIGHLANDER SHED
MODEL: 45232HK
4.48mW x 2.26mD x 2.25mH
Model: 45232HK 03/09/2018 1.2 3
COMPONENT PACKING LIST
Check off all components.
MAIN PACK CARTON (PACK 1 OF 2)
COMPONENT
DESCRIPTION
PART
No. CHECK COMPONENT
DESCRIPTION
PART
No. CHECK
QTY QTY
12
1STEEL SHEET
2034mm X 711mm H34
2
2
4
1STEEL SHEET
2034mm X 711mm H35
1FITTINGS & ACCESSORIES
PACKET (SEE PAGE 6)
STEEL SHEET
1170mm X 773mm 49A
1
1
97AL
RIDGE
BEAM
L = 1521mm
97C
RIDGE
BEAM
L = 1513mm
13A
BRACE
L= 393mm
GABLE R/H
L=1105mm 17R
GABLE L/H
L=1105mm 17L
1
1
STEEL SHEET
1974mm X 773mm E
STEEL SHEET
1974mm X 773mm F
ZARSP
1RIDGE BEAM JOINER
L: 450mm (17.7")
1CHANNEL SET
(SEE PAGES 4&5) 197AR
RIDGE
BEAM
L = 1521mm

Absco Industries Assembly Instruction Manual
ABSCO HIGHLANDER SHED
MODEL: 45232HK
4.48mW x 2.26mD x 2.25mH
Model: 45232HK 03/09/2018 1.2 4
COMPONENT PACKING LIST
CHANNEL SET (IN MAIN PACK 1 OF 2)
COMPONENT
DESCRIPTION
PART
No. CHECK COMPONENT
DESCRIPTION
PART
No. CHECK
QTY QTY
55AL
CHANNEL
L = 1496.5mm
1
1
1
55CL
CHANNEL
L = 1496.5mm
55BL
CHANNEL
L = 1496.5mm
1
2
2
81BL
CHANNEL
L = 1496.5mm
81AL
CHANNEL
L = 1496.5mm
2
60AL
2CHANNEL
L = 1496.5mm
CHANNEL
L = 1126.5mm
76BL
81CL
CHANNEL
L = 1126.5mm
55A
55C
55B
81B
81A
76B
81C
60A
55AR
CHANNEL
L = 1496.5mm
1
1
1
55CR
CHANNEL
L = 1496.5mm
55BR
CHANNEL
L = 1496.5mm
1
2
2
81BR
CHANNEL
L = 1496.5mm
81AR
CHANNEL
L = 1496.5mm
2
60AR
2CHANNEL
L = 1496.5mm
CHANNEL
L = 1126.5mm
76BR
81CR
CHANNEL
L = 1126.5mm
55A
55C
55B
81B
81A
76B
81C
60A

Absco Industries Assembly Instruction Manual
ABSCO HIGHLANDER SHED
MODEL: 45232HK
4.48mW x 2.26mD x 2.25mH
Model: 45232HK 03/09/2018 1.2 5
COMPONENT PACKING LIST
2
2
53C
CHANNEL
L = 1513mm
81F
CHANNEL
L = 1513mm
2CHANNEL
L = 1513mm
81E
2
1
4
1
HC1
CHANNEL WITH HINGES
L = 1974mm
2
60C
CHANNEL
L = 1513mm
79A
CHANNEL
L = 1568mm
58C
CHANNEL
L = 773mm
COMPONENT
DESCRIPTION
PART
No. CHECK COMPONENT
DESCRIPTION
PART
No. CHECK
QTY QTY
2
1
1
4
HJ1
JAMB L= 2035mm
HJ3
JAMB L= 1974mm
90A
JAMB L= 1568mm
86A
LIP TRIM L= 1170mm
HC2
CHANNEL
L = 1974mm
491A
JAMB L= 1120mm
53C
81F
81E
60C
79A
58C
HC2
HC1
Part No. Here
Part No. Here
Part No. Here
Part No. Here
86A
CHANNEL SET (IN MAIN PACK 1 OF 2) CONTINUED

Absco Industries Assembly Instruction Manual
ABSCO HIGHLANDER SHED
MODEL: 45232HK
4.48mW x 2.26mD x 2.25mH
Model: 45232HK 03/09/2018 1.2 6
COMPONENT PACKING LIST
4RBP
RIDGE
PLATES
ASSEMBLY INSTRUCTION
MANUAL
1
COMPONENT
DESCRIPTION
PART
No. CHECK CHECK
QTY QTY CHECK
COMPONENT
DESCRIPTION
PART
No.
2
21
12A
DOOR
STRAP
L: 165mm
14A
CAP GABLE
L: 170mm 98A
RIDGE CAP
JOINER
CSJ
12 CHANNEL JOINER
L= 200mm (7.9")
FITTINGS & ACCESSORIES PACKET CONTENTS
DOUBLE DOOR KIT
(DETAILED BELOW)
1
10 16mm TEK
SCREWS FAST014
DOOR
PADBOLT
HASP
2
3
SELF TAPPING SCREWS
PACKET CONTAINING 220
1
DOOR
PADBOLT
3/16 COUNTERSUNK
SCREWS & NUTS
12
3/16 ROUND HEAD
BOLTS & NYLOCK NUTS
83.2 x 8mm
BLIND POP RIVETS
12
PSTKDBL - DOUBLE DOOR FITTINGS PACK
PACK12P - SCREW PACK 12
PACK12P
SCREW PACK 12
1
PHILLIPS DRIVER BIT
3mm DRILL BIT DRILL FAST038
FAST007FAST006
1
1 1
SELF TAPPING SCREWS
PACKET CONTAINING 100

Absco Industries Assembly Instruction Manual
ABSCO HIGHLANDER SHED
MODEL: 45232HK
4.48mW x 2.26mD x 2.25mH
Model: 45232HK 03/09/2018 1.2 7
COMPONENT PACKING LIST
MAIN PACK CARTON (PACK 2 OF 2)
7
STEEL SHEET
2034mm X 773mm H31
HIGH MID-FRAME
PACK
(SEE BELOW)
HIGH MID-FRAME CONTENTS (80mm X 40mm CHANNEL SECTIONS)
4
4
4
8
300
C1106 C1954
CHANNEL L = 1106mm
40
80
CHANNEL L = 1954mm
40
80
KNEE PLATE
APEX PLATE
MULTI PURPOSE
BRACKET
DYNABOLT
16mm TEK
SCREWS
2034mm X 773mm H30
STEEL SHEET
HMF
32 45mm TEK
SCREWS
HIGH MID-FRAME FITTINGS PACK
7
4 4
1

Absco Industries Assembly Instruction Manual
ABSCO HIGHLANDER SHED
MODEL: 45232HK
4.48mW x 2.26mD x 2.25mH
Model: 45232HK 03/09/2018 1.2 8
SNAPTiTE ASSEMBLY GUIDE
The Snaptite Assembly System locks end channels to all roof and wall sheets without the need for
tools and fasteners.
To assemble each panel, the perimeter channels are secured to the top and bottom of each panel.
Gently tap the channel over the SNAPTiTE lugs on the sheet, working along the sheet.
Each perimeter channel must finish flush with the edges of the sheets. Simply tap the channel along
the sheets until each end is neatly flush. If you need to remove channels from the panels, slide it off
from the side.
Channel locks the shed panel into
position without the need for screws!
FASTENING SYMBOLS
Secure channel to sheeting by SNAPTiTE
fastening method.
Join components together with one
screw at this location only, as some
channels have extra holes that are not
required for this model of shed.
Do not join components together at
this location yet, as the screws may
obstruct further assembly of the other
components.
Join components together by pre-drill-
ing the holes first. Use one component as
template to mark where the holes are and
drill with a 3mm drill bit.
3mm pop rivet
4mm nut and bolt set.
D
SNAP
T TE
i

Absco Industries Assembly Instruction Manual
ABSCO HIGHLANDER SHED
MODEL: 45232HK
4.48mW x 2.26mD x 2.25mH
Model: 45232HK 03/09/2018 1.2 9
Guide on Joining Spliced Channels
The text marked on all parts must be shown on the same side as each other
Step 1.
Position the channels and the
CSJ joiner so the centre of
the CSJ is in line with the end
of each channel to be joiner
together.
Step 2.
Join the first channel to the CSJ
by inserting the centre of the
CSJ, on an angle, to the end of
the channel where the JOIN>>
text is marked.
Push down one side of the CSJ
until you hear a ‘click’.
Step 3.
Join the second channel to the
CSJ by positioning the <<JOIN
of the channel at the centre of
the CSJ, on an angle. Push the
CSJ into the channel until you
hear a ‘click’.
Finished Channel.
The joined channels should
now look like the picture with
the CSJ positioned equally
inside of the joined channels.
Drill out holes with 3mm drill
bit in CSJ to match the holes
in channel and secure with the
screws supplied.
These may have to be
temporarily removed during
assembly.
= =
JOIN>> <<JOIN
CSJ
==
JOIN>>
J
==
JOIN>> SJ
= =
JOIN>>
<<JOIN
= =
JOIN>> <<JOIN
Finished Spliced
Channel
Channel
Push
20mm 15mm
CSJ
.
...

Absco Industries Assembly Instruction Manual
ABSCO HIGHLANDER SHED
MODEL: 45232HK
4.48mW x 2.26mD x 2.25mH
Model: 45232HK 03/09/2018 1.2 10
PRE-ASSEMBLY OF SPLICED CHANNELS
NOTE: Some channels may have holes in them - You will
need to redrill holes where CSJ joining channel covers
them.
Join together 24 x channel sections using 12 x channel joiners (Part CSJ)
=
=
=
=
=
=
2x 60AR
2993mm (117.8")
2x 81A
2x 60A
1x 55A
1x 55B
1x 55C
1x 81B
81BR
81BL
55CL
55CR
55BR
55BL
55AL
55AR
60AR
60AL
81AL
81AR
2x 81AR
2x 81AL
2x 60AL
1x 55AR
1x 55AL
1x 55BR
1x 55BL
1x 55CR
1x 55CL
1x 81BR
1x 81BL
=
2253mm (88.7")
2x 81C
81CL
81CR
2x 81CR
2x 81CL
=2x 76B
76BL
76BR
2x 76BR
2x 76BL

Absco Industries Assembly Instruction Manual
ABSCO HIGHLANDER SHED
MODEL: 45232HK
4.48mW x 2.26mD x 2.25mH
Model: 45232HK 03/09/2018 1.2 11
Tek screw driver bit
Push
Guide on Joining a Spliced Ridge Beam
Follow these three steps to assemble a ridge beam.
Step 1.
Place two ridge beams as
shown and push them together.
Slide the cap of one under the
other.
NOTE.
There is a 50mm overlap of the
ridge caps when the beams are
in position.
Step 2.
Use the ZARSP to connect at
the centre of the two ridge
beams. Be sure it is pushed in
fully.
Step 3.
Turn over the ridge beam.
Measure 250mm from the
middle along the centre of one
ridge beam, mark spacings of
50mm. Fasten with a Tek screw
at each marking.
Repeat to the other side of the
ridge beam assembly.
TIP: Predrilling each hole with
the 3mm drill bit makes it easier
to fasten.
50mm
225mm
ZARSP
Finished Spliced Ridge Beam
Finished
Spliced Ridge Beam
ZARSP
Ridge Beam
Self drilling Tek screw

Absco Industries Assembly Instruction Manual
ABSCO HIGHLANDER SHED
MODEL: 45232HK
4.48mW x 2.26mD x 2.25mH
Model: 45232HK 03/09/2018 1.2 12
PRE-ASSEMBLY OF SPLICED RIDGE BEAM
.
.
1x 97AL
1x 97AR
= 1x 97A
2993mm Overall length
ZARSP
225mm
16mm
97AL 97AR
16mm

Absco Industries Assembly Instruction Manual
ABSCO HIGHLANDER SHED
MODEL: 45232HK
4.48mW x 2.26mD x 2.25mH
Model: 45232HK 03/09/2018 1.2 13
97A
4473mm Overall length
97C
97A
97C
To make the total span we must now join the ridge beams
.
Using a hacksaw, remove one protruding section of each
ridge beam, this will allow the sections to butt up neatly
to each other.
Cut away these two only.
Self drilling Tek screw
98A
RSP
Tek screw driver bit
Push
..
.
98A
Finished
Joined Ridge Beams
Insert the RBS at an equal distance
into each ridge beam. Confirm that
the beam is straight with a string line
before fastening with self drilling
screws.
The RBS is a very tight fit, tap into
place with a hammer.
RSP
JOINING RIDGE BEAMS
97A, 97C

Absco Industries Assembly Instruction Manual
ABSCO HIGHLANDER SHED
MODEL: 45232HK
4.48mW x 2.26mD x 2.25mH
Model: 45232HK 03/09/2018 1.2 14
OVERVIEW OF ROOF COMPONENTS
OVERVIEW OF ROOF COMPONENTS
86A
86A
81A
81E
60A
60A
60C
60C
97C
97A
86A
86A
14A
14A
49A
49A
49A
49A
49A
49A
49A
49A
49A
49A
49A
49A
81A
98A
81E

Absco Industries Assembly Instruction Manual
ABSCO HIGHLANDER SHED
MODEL: 45232HK
4.48mW x 2.26mD x 2.25mH
Model: 45232HK 03/09/2018 1.2 15
OVERVIEW OF WALL COMPONENTS
OVERVIEW OF WALL COMPONENTS
22A
HJ1
HJ1
55C
81F
81B
55B
53C
53C
81F
81C
HMF 90A
H30 H31 H31
H31
H31 H30
H30
H31
H35
H34
79A
H30
H31
H30
55A
H31
H30
13A
H30
13A
76B
76B
17R
17L
17L
17R
81C
HMF
91A
91A
E
F
HC1
58C
HJ3
58C
58C
HC2
58C
HC1

Absco Industries Assembly Instruction Manual
ABSCO HIGHLANDER SHED
MODEL: 45232HK
4.48mW x 2.26mD x 2.25mH
Model: 45232HK 03/09/2018 1.2 16
ROOF PANEL ASSEMBLY
One panel will have
part 86A fitted to
this end only.
One panel will have
part 86A fitted to
this end only.
Fit 81E to edge
of sheet with pre-
punched holes.
LARGE PANEL - 2 required.
When completed there will be
two sections with 86A lip at
one end only.
49A
49A
49A
49A
SNAP
T TE
i
SNAP
T TE
i
60A
86A
81A
86A
D
D
D
D
D
D

Absco Industries Assembly Instruction Manual
ABSCO HIGHLANDER SHED
MODEL: 45232HK
4.48mW x 2.26mD x 2.25mH
Model: 45232HK 03/09/2018 1.2 17
ROOF PANEL ASSEMBLY
One panel will have
part 86A fitted to
this end only.
One panel will have
part 86A fitted to
this end only.
Fit 81E to edge
of sheet with pre-
punched holes.
SMALL PANEL - 2 required.
When completed there will be
two sections with 86A lip at
one end only.
D
D
D
D
D
D
86A
60C 86A
49A
49A
SNAP
T TE
i
SNAP
T TE
i
81E

Absco Industries Assembly Instruction Manual
ABSCO HIGHLANDER SHED
MODEL: 45232HK
4.48mW x 2.26mD x 2.25mH
Model: 45232HK 03/09/2018 1.2 18
FRONT PANEL ASSEMBLY
DOUBLE DOOR PANEL - 1 required.
HJ1
HJ1
55A
90A
79A
55C
SNAP
TTE
i
SNAP
T
TE
i
SNAP
T
TE
i
SNAP
T TE
i
H34
H35

Absco Industries Assembly Instruction Manual
ABSCO HIGHLANDER SHED
MODEL: 45232HK
4.48mW x 2.26mD x 2.25mH
Model: 45232HK 03/09/2018 1.2 19
REAR PANEL ASSEMBLY
LARGE PANEL - 1 required.
SNAP
T TE
i
SNAP
T TE
i
55B
81B
H30
H31
H31
H31

Absco Industries Assembly Instruction Manual
ABSCO HIGHLANDER SHED
MODEL: 45232HK
4.48mW x 2.26mD x 2.25mH
Model: 45232HK 03/09/2018 1.2 20
FRONT & REAR PANEL ASSEMBLY
SMALL PANEL - 2 required.
53C
81F
SNAP
T TE
i
SNAP
T TE
i
H30
H31