AC Tech SM004S User manual
Installation and Operation Manual
SCL/SCM Series
i SM01P
Contents
1 GENERAL ...............................................2
1.1 Products Covered in This Manual . . . . . . . . . . . . . . . . . . . . .2
1.2 Product Changes .................................2
1.3 Warranty ........................................2
1.4 Receiving .......................................2
1.5 Safety Information .................................2
1.6 Customer Modification .............................4
2 SCL/SCM DIMENSIONS ....................................5
3 SCL/SCM MODEL DESIGNATION CODE . . . . . . . . . . . . . . . . . . . . . .7
4 SCL/SCM SPECIFICATIONS ................................7
5 SCL/SCM RATINGS .......................................8
6 INSTALLATION ...........................................9
6.1 Installation After a Long Period of Storage . . . . . . . . . . . . . .9
7 INPUT AC POWER REQUIREMENTS . . . . . . . . . . . . . . . . . . . . . . . .10
7.1 Input Voltage Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
7.2 Input Fusing Requirements . . . . . . . . . . . . . . . . . . . . . . . . .11
7.3 Input Wire Size Requirements . . . . . . . . . . . . . . . . . . . . . .12
7.4 Installation According to EMC Requirements . . . . . . . . . . .12
8 POWER WIRING ........................................13
8.1 Input and Output Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . .13
9 SCL/SCM POWER WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . .14
10 CONTROL WIRING ......................................15
10.1 Control Wiring vs. Power Wiring . . . . . . . . . . . . . . . . . . . . .15
10.2 TB-2: Circuit Common . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
SM01P ii
10.3 Surge Suppression on Relays . . . . . . . . . . . . . . . . . . . . . . .15
10.4 Start/Stop Control ................................15
10.5 Speed Reference Signals . . . . . . . . . . . . . . . . . . . . . . . . . .15
10.6 Speed Reference Selection . . . . . . . . . . . . . . . . . . . . . . . .16
10.7 Drive Status Digital Outputs . . . . . . . . . . . . . . . . . . . . . . . .17
11 SCL/SCM CONTROL WIRING DIAGRAMS . . . . . . . . . . . . . . . . . . . .18
11.1 SCL/SCM Terminal Strip . . . . . . . . . . . . . . . . . . . . . . . . . . .18
11.2 Two-Wire Start/Stop Control . . . . . . . . . . . . . . . . . . . . . . . .19
11.3 Three-Wire Start/Stop Control . . . . . . . . . . . . . . . . . . . . . . .20
11.4 Preset Speeds & Speed Pot (2-Wire Start/Stop Control) . .21
12 INITIAL POWER UP AND MOTOR ROTATION . . . . . . . . . . . . . . . .22
13 PROGRAMMING THE SCL/SCM DRIVE . . . . . . . . . . . . . . . . . . . . . .24
13.1 Setting Values in Tenths of Units Above 100 . . . . . . . . . . .25
13.2 Electronic Programming Module (EPM) . . . . . . . . . . . . . . .26
14 PARAMETER MENU .....................................28
15 DESCRIPTION OF PARAMETERS . . . . . . . . . . . . . . . . . . . . . . . . . .31
16 TROUBLESHOOTING ....................................46
17 SCL/SCM DISPLAY MESSAGES . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
17.1 Speed Display ...................................48
17.2 Changing the Speed Reference Source . . . . . . . . . . . . . . .48
17.3 Status and Warning Messages . . . . . . . . . . . . . . . . . . . . . .49
1 SM01P
THE SCL/SCM SUB-MICRO DRIVE
Electronic
Programming
Module
EPM
Programming
Buttons
Output Motor Terminals
Control Terminal Strip
3-Digit LED Display
DC Bus TerminalsInput Power Terminals
(3 left terminals) (2 right terminals)
Safety Information
All safety information given in these Operating Instructions has the same layout:
Signal Word! (characterizes the severity of the danger)
Note (describes the danger and informs on how to proceed)
Icon Signal Words
Warning of
hazardous
electrical
voltage
DANGER! Warns of impending danger.
Consequences if disregarded:
Death or severe injuries.
Warning of
a general
danger
WARNING! Warns of potential, very hazardous situations.
Consequences if disregarded:
Death or severe injuries.
Warning of
damage to
equipment
STOP! Warns of potential damage to material and
equipment.
Consequences if disregarded:
Damage to the controller/drive or its environment.
Information Note Designates a general, useful note.
If you observe it, handling the controller/drive
system is made easier.
SM01P 2
1 GENERAL
1.1 Products Covered in This Manual
This manual covers the AC Tech SCL and SCM Series Variable Frequency Drives.
1.2 Product Changes
Lenze AC Tech Corporation reserves the right to discontinue or make modifications to the
design of its products without prior notice, and holds no obligation to make modifications
to products sold previously. Lenze AC Tech Corporation also holds no liability for losses
of any kind which may result from this action. Instruction manuals with the most up-to-
date information are available for download from the Lenze AC Tech website
1.3 Warranty
Lenze AC Tech Corporation warrants the SCL/SCM Series AC motor control to be
free of defects in material and workmanship for a period of 24 months from the date
of shipment from Lenze AC Tech's factory. If, under normal use, an SCL/SCM motor
control becomes defective within the stated warranty time period, contact Lenze AC
Tech's Service Department for instructions on obtaining a warranty replacement unit.
Lenze AC Tech Corporation reserves the right to make the final determination as to the
validity of a warranty claim, and sole obligation is to repair or replace only components
which have been rendered defective due to faulty material or workmanship. No warranty
claim will be accepted for components which have been damaged due to mishandling,
improper installation, unauthorized repair and/or alteration of the product, operation in
excess of design specifications or other misuse, or improper maintenance. Lenze AC Tech
Corporation makes no warranty that its products are compatible with any other equipment,
or to any specific application, to which they may be applied and shall not be held liable for
any other consequential damage or injury arising from the use of its products.
This warranty is in lieu of all other warranties, expressed or implied. No other person,
firm or corporation is authorized to assume, for Lenze AC Tech Corporation, any
other liability in connection with the demonstration or sale of its products.
1.4 Receiving
Inspect all cartons for damage which may have occurred during shipping. Carefully
unpack equipment and inspect thoroughly for damage or shortage. Report any damage
to carrier and/or shortages to supplier. All major components and connections should be
examined for damage and tightness, with special attention given to PC boards, plugs,
knobs and switches.
1.5 Safety Information
Some parts of AC Tech controllers can be electrically live and some surfaces can be hot.
Non-authorized removal of the required cover, inappropriate use, and incorrect installation
or operation creates the risk of severe injury to personnel or damage to equipment. All
operations concerning transport, installation, and commissioning as well as maintenance
must be carried out by qualified, skilled personnel familiar with the installation, assembly,
commissioning, and operation of variable frequency drives and the application in which
the drive is used.
3 SM01P
INSTALLATION
Ensure proper handling and avoid excessive mechanical stress. Do not bend any
components and do not change any insulation distances during transport, handling,
installation or maintenance.
Do not touch any electronic components or contacts. This drive contains electrostatically
sensitive components, which can easily be damaged by inappropriate handling. Static
control precautions must be adhered to during installation, testing, servicing and repairing
of this drive and associated options. Component damage may result if proper procedures
are not followed.
This drive has been tested by Underwriters Laboratory (UL) and is an approved component
in compliance with UL508C Safety Standard.
Warnings!
• Suitable for use on a circuit as described in Section 7.0 of this manual.
• Use minimum 75°C copper wire only.
• Shall be installed in a Pollution Degree 2 macro-environment.
This drive must be installed and configured in accordance with both national and international
standards. Local codes and regulations take precedence over recommendations provided
in this and other Lenze AC Tech documentation.
The drive is considered a component for integration into a machine or process. It is neither
a machine nor a device ready for use in accordance with European directives (reference
machinery directive and electromagnetic compatibility directive). It is the responsibility of
the end user to ensure that the machine meets the applicable standards.
ELECTRICAL CONNECTION
When working on live drive controllers, applicable national safety regulations must be
observed. The electrical installation must be carried out according to the appropriate
regulations (e.g. cable cross-sections, fuses, protective earth [PE] connection). While
this document does make recommendations in regards to these items, national and local
codes must be adhered to.
The documentation contains information about installation in compliance with EMC
(shielding, grounding, filters and cables). These notes must also be observed for CE-
marked controllers. The manufacturer of the system or machine is responsible for
compliance with the required limit values demanded by EMC legislation.
APPLICATION
The drive must not be used as a safety device for machines where there is a risk of
personal injury or material damage. Emergency Stops, over-speed protection, acceleration
and deceleration limits, etc must be made by other devices to ensure operation under
all conditions.
SM01P 4
The drive does feature many protection devices which are aimed at protecting the drive
and the driven equipment by generating a fault and shutting the drive and motor down by
removing power. Mains power variances can also result in shutdown of the drive. When
the fault condition disappears or is cleared, the drive can be configured to automatically
restart, it is the responsibility of the user, OEM and/or integrator to ensure that the drive
is configured for safe operation.
1.6 Customer Modification
Lenze AC Tech Corporation, its sales representatives and distributors, welcome the
opportunity to assist our customers in applying our products. Many custom options are
available to aid in this function. Lenze AC Tech Corporation cannot assume responsibility
for any modifications not authorized by its engineering department.
5 SM01P
2 SCL/SCM DIMENSIONS
Dimensions for the SCL/SCM models rated 0.33 - 1.5Hp (0.25 - 1.1kW).
If R < 6.30" (160)
S = 0.19" (5)
T = 0.38" (10)
U = 0.18" (5)
V = 0.66" (17)
If R = 6.30" (160)
S = 0.28" (7)
T = 0.50" (13)
U = 0.24" (6)
V = 0.90" (23)
Mounting Tab Detail
D
W
PS
Dia. Slot
R
TU
V
H
HP kW INPUT
VOLTAGE
INPUT
PHASE
SCM
MODEL
SCL
MODEL H W D P R
0.33 0.25
120 1 SM004S N/A 5.75 (146) 2.88 (74) 3.26 (83) 0.28 (7) 4.37 (111)
208 / 240 1 SM204S SL204S 5.75 (146) 2.88 (74) 3.26 (83) 0.28 (7) 4.37 (111)
0.5 0.37
120 1 SM005S N/A 5.75 (146) 2.88 (74) 3.26 (83) 0.28 (7) 4.37 (111)
208 / 240 1 SM205S SL205S 5.75 (146) 2.88 (74) 3.26 (83) 0.28 (7) 4.37 (111)
208 / 240 3 SM205 N/A 5.75 (146) 2.88 (74) 3.26 (83) 0.28 (7) 4.37 (111)
400 / 480 3 SM405 N/A 5.75 (146) 2.88 (74) 3.94 (100) 0.80 (20) 4.37 (111)
0.75 0.55 208 / 240 1 SM208S SL208S 5.75 (146) 2.88 (74) 3.63 (92) 0.63 (16) 4.37 (111)
1 0.75
120 1 SM010S N/A 5.75 (146) 3.76 (95) 4.88 (124) 1.50 (38) 4.37 (111)
208 / 240 1 SM210S SL210S 5.75 (146) 2.88 (74) 3.63 (92) 0.63 (16) 4.37 (111)
208 / 240 3 SM210 N/A 5.75 (146) 2.88 (74) 3.63 (92) 0.63 (16) 4.37 (111)
480 / 590 3 SM410 N/A 5.75 (146) 2.88 (74) 4.74 (120) 1.60 (41) 4.37 (111)
1.5 1.1
120 1 SM015S N/A 5.75 (146) 3.76 (96) 4.88 (124) 1.50 (38) 4.37 (111)
208 / 240 1 SM215S SL215S 5.75 (146) 3.76 (96) 4.88 (124) 1.50 (38) 4.37 (111)
208 / 240 3 SM215 N/A 5.75 (146) 2.88 (73) 5.56 (141) 2.56 (65) 4.37 (111)
400 / 480 3 SM415 N/A 5.75 (146) 2.88 (73) 5.74 (146) 2.56 (65) 4.37 (111)
Dimensions shown are in inches and (mm).
SM01P 6
Dimensions for the SCL/SCM models rated 2 - 15Hp (1.5 - 11kW).
If R < 6.30" (160)
S = 0.19" (5)
T = 0.38" (10)
U = 0.18" (5)
V = 0.66" (17)
If R = 6.30" (160)
S = 0.28" (7)
T = 0.50" (13)
U = 0.24" (6)
V = 0.90" (23)
Mounting Tab Detail
D
W
PS
Dia. Slot
R
TU
V
H
HP kW INPUT
VOLTAGE
INPUT
PHASE
SCM
MODEL
SCL
MODEL H W D P R
2 1.5
208 / 240 1 SM220S SL220S 5.75 (146) 3.76 (95) 4.88 (124) 1.50 (38) 4.37 (111)
208 / 240 3 SM220 N/A 5.75 (146) 2.88 (74) 5.56 (141) 2.56 (65) 4.37 (111)
400 / 480 3 SM420 N/A 5.75 (146) 2.88 (74) 5.74 (146) 2.56 (65) 4.37 (111)
3 2.2
208 / 240 1 SM230S SL230S 5.75 (146) 3.76 (95) 5.53 (140) 2.18 (55) 4.37 (111)
208 / 240 3 SM230 N/A 5.75 (146) 3.76 (95) 5.53 (140) 2.18 (55) 4.37 (111)
400 / 480 3 SM430 N/A 5.75 (146) 3.76 (95) 5.47 (139) 2.13 (54) 4.37 (111)
5 4.0
208 / 240 3 SM250 N/A 5.75 (146) 3.76 (95) 6.74 (171) 3.40 (160) 3.25 (83)
400 / 480 3 SM450 N/A 5.75 (146) 3.76 (95) 6.74 (171) 3.40 (160) 3.25 (83)
7.5 5.5
208 / 240 3 SM275 N/A 7.75 (197) 5.02 (128) 7.18 (182) 3.40 (86) 4.81 (122)
400 / 480 3 SM475 N/A 5.75 (146) 3.76 (95) 6.74 (171) 3.40 (160) 3.25 (83)
10 7.5
208 / 240 3 SM2100 N/A 7.75 (197) 5.02 (128) 7.18 (182) 3.40 (86) 4.81 (122)
400 / 480 3 SM4100 N/A 7.75 (197) 5.02 (128) 7.18 (182) 3.40 (86) 4.81 (122)
15 11
208 / 240 3 SM2150 N/A 9.75 (248) 6.68 (170) 8.00 (203) 3.40 (86) 6.30 (160)
400 / 480 3 SM4150 N/A 7.75 (197) 5.02 (128) 7.18 (182) 3.60 (91) 4.81 (122)
Dimensions shown are in inches and (mm)
7 SM01P
3 SCL/SCM MODEL DESIGNATION CODE
The SCL/SCM model number gives a full description of the basic drive unit.
EXAMPLE: SL210S = SCL Series, 208/240 Vac, 1 HP, single phase input
SL 2 10 S
Series:
SL = SCL Series Variable Speed AC Motor Drive with integral line filter
SM = SCM Series Variable Speed AC Motor Drive
Input Voltage:
0 = 120 Vac (For 110, 115, and 120 Vac; 50 or 60 Hz)
2 = 208/240 Vac (For 208, 220, 230, and 240 Vac; 50 or 60 Hz)
4 = 400/480 Vac (For 380, 415, 460, and 480 Vac; 50 or 60 Hz)
Rating:
4 = 0.33 Hp (0.25 kW) 15 = 1.5 Hp (1.1 kW) 75 = 7.5 Hp (5.5 kW)
5 = 0.50 Hp (0.37 kW) 20 = 2 Hp (1.5 kW) 100 = 10 Hp (7.5 kW)
8 = 0.75 Hp (0.55 kW) 30 = 3 Hp (2.2 kW) 150 = 15 Hp (11 kW)
10 = 1 Hp (0.75 kW) 50 = 5 Hp (4.0 kW)
Input Phase:
S = Single phase input only.
No character indicates three phase input only
4 SCL/SCM SPECIFICATIONS
Conformity CE Low Voltage Directive (2006/95/EC)
Approvals UL 508C Underwriters Laboratories - Power Conversion Equipment
Storage Temperature -20° to 70° C
Ambient Operating Temperature 0° to 40° C (derate 2.5% per °C above 40°)
Ambient Humidity < 95% (non-condensing)
Altitude 3300 ft (1000 m) above sea level (derate 5% per additional 3300 ft)
Input Line Voltages 120, 208/240, 400/480 Vac
Input Voltage Tolerance +10%, -15%
Input Frequency Tolerance 48 to 62 Hz
Output Wave Form Sine Coded PWM
Output Frequency 0 - 240 Hz
Carrier Frequency 4 kHz to 10 kHz (10 kHz requires derating; see parameter P02)
Service Factor 1.00 (up to 8 kHz carrier; derate for 10 kHz; see parameter P02)
Efficiency Up to 98%
Power Factor (displacement) 0.96 or better
Overload Current Capacity 150% for 60 seconds, 180% for 30 seconds
Speed Reference Follower 0-10 VDC, 4-20 mA
Digital Outputs (1) Normally open relay; contacts rated 3 amps at 250 Vac
(1) Digital output (current-sourcing); rated 50 mA at 12 VDC
Earth Leakage Current (EN 50178) SCL: > 3.5 mA to PE SCM: < 3.5 mA to PE
SM01P 8
5 SCL/SCM RATINGS
SCM SCL FOR INPUT OUTPUT HEAT
MODEL MODEL MOTORS (50 - 60 Hz) (3 phase) LOSS 1
NUMBER NUMBER RATED INPUT CURRENT POWER CURRENT (WATTS)
HP kW PHASE (AMPS) (kVA) (AMPS)
120 Vac INPUT MODELS 120 Vac 0 - 230 Vac
SM004S N / A 0.33 0.25 1 6.8 0.8 1.7 29
SM005S N / A 0.50 0.37 1 9.2 1.1 2.4 33
SM010S N / A 1 0.75 1 16.6 2.0 4.2 57
SM015S N / A 1.5 1.1 1 24 2.9 6.0 86
208 / 240 Vac INPUT MODELS 208 / 240 Vac 0 - 208 / 230 Vac
SM204S SL204S 0.33 0.25 1 3.9 / 3.4 0.8 1.9 / 1.7 23
SM205S SL205S 0.50 0.37 1 5.8 / 5.0 1.2 2.8 / 2.4 31
SM205 N / A 0.50 0.37 3 3.1 / 2.7 1.1 2.8 / 2.4 31
SM208S SL208S 0.75 0.55 1 6.9 / 6.0 1.4 3.7 / 3.2 34
SM210S SL210S 1 0.75 1 10.6 / 9.2 2.2 4.8 / 4.2 47
SM210 N / A 1 0.75 3 5.8 / 5.1 2.1 4.8 / 4.2 47
SM215S SL215S 1.5 1.1 1 13.9 / 12.0 2.9 6.9 / 6.0 68
SM215 N / A 1.5 1.1 3 8.0 / 6.9 2.9 6.9 / 6.0 68
SM220S SL220S 2 1.5 1 18.4 / 16.0 3.1 8.1 / 7.0 71
SM220 N / A 2 1.5 3 9.1 / 7.9 3.3 8.1 / 7.0 71
SM230S SL230S 3 2.2 1 24 / 21 4.1 11.0 / 9.6 108
SM230 N / A 3 2.2 3 12.4 / 10.8 4.5 11.0 / 9.6 108
SM250 N / A 5 4.0 3 19.6 / 17.1 7.1 17.5 / 15.2 173
SM275 N / A 7.5 5.5 3 28 / 25 10.3 25 / 22 286
SM2100 N / A 10 7.5 3 34 / 32 13.1 30 / 28 379
SM2150 N / A 15 11 3 54 / 48 20.0 48 / 42 476
400 / 480 Vac INPUT MODELS 400 / 480 Vac 0 - 400 / 460 Vac
SM405 N / A 0.50 0.37 3 1.6 / 1.4 1.1 1.3 / 1.1 31
SM410 N / A 1 0.75 3 3.0 / 2.5 2.1 2.5 / 2.1 47
SM415 N / A 1.5 1.1 3 4.3 / 3.6 3.0 3.6 / 3.0 58
SM420 N / A 2 1.5 3 4.8 / 4.0 3.3 4.1 / 3.4 63
SM430 N / A 3 2.2 3 6.4 / 5.4 4.5 5.8 / 4.8 92
SM450 N / A 5 4.0 3 10.6 / 8.8 7.1 9.4 / 7.8 155
SM475 N / A 7.5 5.5 3 14.2 / 12.4 10.3 12.6 / 11.0 254
SM4100 N / A 10 7.5 3 18.1 / 15.8 13.1 16.1 / 14.0 310
SM4150 N / A 15 11 3 27 / 24 20.0 24 / 21 390
1 Values shown for 6kHz carrier frequency at full speed and full load.
9 SM01P
6 INSTALLATION
NOTE
SCL/SCM Series drives are intended for inclusion within other equipment, by
professional electrical installers according to EN 61000-3-2. They are not intended
for stand-alone operation.
WARNING!
Drives must not be installed where subjected to adverse environmental conditions
such as: combustible, oily, or hazardous vapors or dust; excessive moisture or
dirt; vibration; excessive ambient temperatures. Consult Lenze AC Tech for more
information on the suitability of a drive to a particular environment.
SCL/SCM models are suitable for UL Pollution Degree 2 environment only, and MUST be
installed in an electrical enclosure that will provide complete mechanical protection and will
maintain the internal temperature within the drive’s ambient operating temperature rating.
All drive models MUST be mounted in a vertical position for proper heatsink cooling.
Maintain a minimum spacing around the drive of at least 1 inch (25 mm) on each side and
2 inches (50 mm) on the top and bottom for units up to 5 Hp (4 kW), and 2 inches (50 mm)
on each side and 4 inches (100 mm) on the top and bottom for larger units. Allow more
spacing if the drive is mounted next to other heat-producing equipment. Do not mount
drives above other drives or heat producing equipment. Fans or blowers should be used
to insure proper cooling in tight quarters.
In order to properly size an enclosure, the heat generated by the drive(s) must be known.
Refer to the HEAT LOSS column in Section 5.0, SCL/SCM RATINGS. An enclosure
manufacturer can then determine the required enclosure size based on the total heat
generated inside the enclosure (from the drive(s) and other heat sources), the maximum
allowable temperature inside the enclosure, the maximum ambient temperature outside
the enclosure, and the enclosure properties.
The SCL/SCM Series is UL approved for solid state motor overload protection. Therefore,
a separate thermal overload relay is not required for single motor applications.
6.1 Installation After a Long Period of Storage
STOP!
Severe damage to the drive can result if it is operated after a long period of storage
or inactivity without reforming the DC bus capacitors!
If input power has not been applied to the drive for a period of time exceeding three years
(due to storage, etc), the electrolytic DC bus capacitors within the drive can change
internally, resulting in excessive leakage current. This can result in premature failure of
the capacitors if the drive is operated after such a long period of inactivity or storage.
In order to reform the capacitors and prepare the drive for operation after a long period of
inactivity, apply input power to the drive for 8 hours prior to actually operating the motor.
SM01P 10
7 INPUT AC POWER REQUIREMENTS
DANGER!
Hazard of electrical shock! Capacitors retain charge after power is removed. Before
servicing the drive, disconnect incoming power and wait until the voltage between
terminals B+ and B- is 0 VDC.
The input voltage must match the nameplate voltage rating of the drive. Voltage fluctuation
must not vary by greater than 10% overvoltage or 15% undervoltage.
NOTE
Drives with dual input voltage ratings must be programmed for the proper supply
voltage (refer to Parameter 01 - LINE VOLTAGE SELECTION in Section 15,
DESCRIPTION OF PARAMETERS).
The drive is suitable for use on a circuit capable of delivering not more than 5,000 RMS
symmetrical amperes at the drive’s rated voltage.
If the kVA rating of the AC supply transformer is greater than 10 times the input kVA rating
of the drive(s), an isolation transformer or 2-3% input line reactor must be added to the
line side of the drive(s).
Three phase voltage imbalance must be less than 2.0% phase to phase. Excessive phase
to phase imbalance can cause severe damage to the drive.
Motor voltage should match line voltage in normal applications. The drive’s maximum
output voltage will equal the input voltage. Use extreme caution when using a motor with
a voltage rating which is different from the input line voltage.
7.1 Input Voltage Ratings
SM000S Series drives are rated for 120 Vac single phase, 50-60 Hz input. The drive will
function with input voltage of 120 Vac (+10%, -15%) at 48 to 62 Hz.
SM200S & SL200S Series drives are rated for 208/240 Vac, single phase, 50-60 Hz
input. The drive will function with input voltage of 208 to 240 Vac (+10%, -15%), at 48
to 62 Hz.
SM200 Series drives are rated for 208/240 Vac, three phase, 50-60 Hz input. The drive
will function with input voltage of 208 to 240 Vac (+10%, -15%) at 48 to 62 Hz.
SM400 Series drives are rated for 400/480 Vac, three phase, 50-60 Hz input. The drive
will function with input voltage of 400 to 480 Vac (+10%, -15%) at 48 to 62 Hz.
NOTE
Parameter 01 - LINE VOLTAGE SELECTION must be programmed according to the
applied input voltage. Refer to Section 15, DESCRIPTION OF PARAMETERS.
11 SM01P
7.2 Input Fusing Requirements
A circuit breaker or a disconnect switch with fuses must be provided in accordance with
the National Electric Code (NEC) and all local codes. Refer to the following tables for
proper ratings:
INPUT FUSE & CIRCUIT BREAKER RATINGS (for installation to UL and EN 60204-1)
120 Vac 1 phase 208/240 Vac 1 phase 208/240 Vac 3 phase 400/480 Vac 3 phase
SM004S 10 A S_204S 10 A
SM005S 15 A S_205S 10 A SM205 10 A SM405 10 A
S_208S 10 A
SM010S 25 A S_210S 15 A SM210 10 A SM410 10 A
SM015S 35 A S_215S 20 A SM215 12 / 10 A SM415 10 A
S_220S 25 / 20 A SM220 15 / 12 A SM420 10 A
S_230S 30 / 25 A SM230 20 / 15 A SM430 10 A
SM250 30 / 25 A SM450 15 / 12 A
SM275 45 / 40 A SM475 20 / 20 A
SM2100 50 / 50 A SM4100 30 / 25 A
SM2150 80 / 75 A SM4150 40 / 35 A
NOTE
• Applicable national and local electrical codes take precedence over
recommendations in these tables.
• Use UL Class CC fast-acting, current limiting type fuses. Select fuses with low
I 2 T values, rated at 200,000 AIC. Recommended fuses are Bussman KTK-R,
JJN, and JJS. Similar fuses with equivalent ratings by other manufacturers may
also be acceptable.
WARNING!
This product can cause a DC current in the protective conductor. Where a residual
current device (RCD) is used for protection in case of direct or indirect contact, only
an RCD of Type B is allowed on the supply side of this product. Otherwise, another
protective measure shall be applied, such as separation from the environment
by double or reinforced insulation, or isolation from the supply system by a
transformer.
Observe the following when using RCDs:
1. Only install the RCD between the supply mains and drive controller.
2. The RCD can be activated by:
- capacitive leakage currents between the cable screens during operation
(especially with long, screened motor cables)
- connecting several drives to the mains at the same time
- additional RFI filters
SM01P 12
7.3 Input Wire Size Requirements
INPUT WIRE SIZE REQUIREMENTS
120 Vac 1 phase 208/240 Vac 1 phase 208/240 Vac 3 phase 400/480 Vac 3 phase
MODEL AWG mm2MODEL AWG mm2MODEL AWG mm2MODEL AWG mm2
SM004S 14 2.5 S_204S 14 2.5
SM005S 14 2.5 S_205S 14 2.5 SM205 14 2.5 SM405 14 2.5
S_208S 14 2.5
SM010S 12 4.0 S_210S 14 2.5 SM210 14 2.5 SM410 14 2.5
SM015S 10 6.0 S_215S 14 2.5 SM215 14 2.5 SM415 14 2.5
S_220S 12 4.0 SM220 14 2.5 SM420 14 2.5
S_230S 10 6.0 SM230 14 2.5 SM430 14 2.5
SM250 12 4.0 SM450 14 2.5
SM275 8 10 SM475 12 4.0
SM2100 8 10 SM4100 10 6.0
SM2150 6 16 SM4150 8 10
7.4 Installation According to EMC Requirements
The SCM and SCL Series can be installed to meet the European standards for
Electromagnetic Compatibility (EMC) requirements. These requirements govern the
permissible electromagnetic emissions and immunity, both radiated and conducted, of
a drive system.
The EMC requirements apply to the final installation in its entirety, not to the individual
components used. Because every installation is different, the recommended installation
should follow these guidelines as a minimum. Additional equipment (such as ferrite core
absorbers on power conductors) or alternative wiring practices may be required to meet
conformance in some installations.
Filter: The input to the drive (or group of drives) must include a filter to reduce the electrical
noise reflected back to the AC Line. The SCL Series includes a filter that has been tested
to meet the industrial standards set by the EU, EN 61800-3 for conducted emissions and
EN 55011 for radiated emissions to class A compliance when installed in a control cabinet
with a motor cable < 10m. The SCM can be installed to meet these same standards when
used with an appropriately installed external line filter.
EMC
Compliance with EN 61800-3/A11
Installation: Shielded cable must be used for all control and power cables
and exposed wiring must be kept as short as possible.
A Screen clamps
B Control cable
C Low-capacitance motor cable
(core/core < 75 pF/m, core/screen < 150 pF/m)
D Electrically conductive mounting plate
E Filter SM01 1
B
CD
A
E
13 SM01P
8 POWER WIRING
DANGER!
Hazard of electrical shock! Capacitors retain charge after power is removed. Before
servicing the drive, disconnect the incoming power and wait until the voltage between
terminals B+ and B- is 0 VDC.
Note the drive input and output current ratings and the check applicable electrical codes for
required wire type and size, grounding requirements, over-current protection, and incoming
power disconnect, before wiring the drive. Size conservatively to minimize voltage drop.
Input fusing and a power disconnect switch or contactor MUST be wired in series with
terminals L1 and L2/N (on single-phase input models), or terminals L1, L2, and L3 (on
three-phase input models). This disconnect must be used to power down the drive when
servicing, or when the drive is not to be operated for a long period of time, but should not
be used to start and stop the motor.
Repetitive cycling of a disconnect or input contactor (more than once every two
minutes) may cause damage to the drive.
8.1 Input and Output Wiring
On single phase input models, wire the input power to terminals L1 and L2/N. On three
phase input models, wire the input power to terminals L1, L2, and L3. Refer to Section 9,
SCL/SCM POWER WIRING DIAGRAM.
Keep all three power output wires, from terminals U, V, and W to the motor, tightly bundled
and run them in a separate conduit away from all other power and control wiring.
It is not recommended to install contactors or disconnect switches between the drive and
motor. Operating such devices while the drive is running can potentially cause damage
to the drive's power components. If such a device is required, it should only be operated
when the drive is in a STOP state. If there is potential for the device to be opened while
the drive is running, the drive must be programmed for COAST to stop (refer to Parameter
4 - STOP METHOD), and an auxiliary contact on the device must be interlocked with the
drive's run circuit. This will give the drive a stop command at the same time the device
opens, and will not allow the drive to start again until the device is closed.
SM01P 14
9 SCL/SCM POWER WIRING DIAGRAM
4 5 lb in / 0 5 Nm
0 24 in / 6 mm 10 lb in / 1 2 Nm
0 35 in / 9 mm 18 lb in / 2 0 Nm
0 5 in / 13 mm
15 HP
(11 kW)
7 5 10 HP
(5 5 7 5 kW)
0 25 5 HP
(0 37 4 kW)
L1 L1 L1
Input
Single Phase Models
Input
Three Phase Models
208/240V up to 5Hp
400/480V up to 7.5Hp
Input
Three Phase Models
208/240V 7.5Hp and larger
400/480V 10Hp and larger
Output Output
L2/N
PE
B- B+
Input AC Voltage
Input AC Voltage Input AC Voltage PE lug on heatsink
PE lug on heatsink
L2 L3 B- B+ L2 L3
U V W PE PE
PES
PES
PES
3-Phase
AC Motor
3-Phase
AC Motor
T1 T2 T3 B- B+
+
-
DC
Bus
Voltage
Torque Requirements
WARNING!
• DO NOT connect incoming AC power to output terminals U, V, W, or terminals
B+, B-! Severe damage to the drive will result.
• Leakage current may exceed 3.5 mA AC. Minimum size of the protective earth
(PE) conductor shall comply with local safety regulations for high leakage current
equipment.
NOTE
• WIRE AND GROUND IN ACCORDANCE WITH NEC OR CEC, AND ALL
APPLICABLE LOCAL CODES.
• Motor wires MUST be run in a separate steel conduit away from control wiring
and incoming AC power wiring.
• Do not install contactors between the drive and the motor without consulting AC
Technology for more information. Failure to do so may result in drive damage.
• Use only UL and CSA listed and approved wire.
• Minimum wire voltage rating is 300 V for 120, 208, and 240 Vac systems, and
600 V for 400 and 480 Vac systems.
• Wire gauge must be based on a minimum of 125% of the rated input/output current
of the drive, and a minimum 75°C insulation rating. Use copper wire only.
15 SM01P
10 CONTROL WIRING
10.1 Control Wiring vs. Power Wiring
External control wiring MUST be run in a separate conduit away from all other input and
output power wiring. If control wiring is not kept separate from power wiring, electrical noise
may be generated on the control wiring that will cause erratic drive behavior. Use twisted
wires or shielded cable grounded at the drive chassis ONLY. Recommended control wire
is Belden 8760 (2-wire), 8770 (3-wire), or equivalent.
NOTE
Control terminals provide basic isolation (insulation per EN 61800-5-1). Protection
against contact can only be assured by additional measures e.g. supplemental
insulation.
Strip off 0.20 to 0.25 inches (5 to 6 mm) of insulation for control wiring, and torque the
control terminals to 2 lb-in (0.2 Nm). Be careful not to overtorque the control terminals, as
this will cause damage to the terminal strip. This is not covered under warranty and can
only be repaired by replacing the control board.
10.2 TB-2: Circuit Common
The TB-2 terminal is used as circuit common for the analog speed reference inputs. If
necessary TB-2 may be connected to chassis ground.
10.3 Surge Suppression on Relays
Current and voltage surges and spikes in the coils of contactors, relays, solenoids, etc,
near or connected to the drive, can cause erratic drive operation. Therefore, a snubber
circuit should be used on coils associated with the drive. For AC coils, snubbers should
consist of a resistor and a capacitor in series across the coil. For DC coils, a free-wheeling
or flyback diode should be placed across the coil. Snubbers are typically available from
the manufacturer of the device.
10.4 Start/Stop Control
There are various control schemes that allow for 2-wire and 3-wire Start/Stop circuits. Refer
to the wiring diagrams in Section 11, SCL/SCM CONTROL WIRING DIAGRAMS.
10.5 Speed Reference Signals
The drive allows for three analog speed reference inputs:
SPEED POT Connect the wiper of a speed pot to terminal TB-5, and connect the high
and low end leads to terminals TB-6 and TB-2, respectively. The speed
pot can be 2.5kΩ up to 10kΩ.
0-10 VDC Wire the positive to terminal TB-5 and the negative to terminal TB-2. TB-5
input impedance is 120kΩ.
4-20 mA Wire the positive to terminal TB-25 and the negative to terminal TB-2.
TB-25 input impedance is 250Ω.
SM01P 16
10.6 Speed Reference Selection
If an analog speed reference input is used to control the drive speed, terminal TB-13A,
13B, or 13E (Parameter 10, 11, or 12) may be programmed as the input select for the
desired analog input signal. When that TB-13 terminal is then closed to TB-11, the drive
will follow the selected analog speed reference input.
If an analog speed reference input is not selected on the terminal strip using TB-13A, 13B,
or 13E, speed control will default to STANDARD mode, which is governed by the setting
of STANDARD SPEED SOURCE (Parameter 05). The STANDARD SPEED SOURCE
can be the and buttons on the front of the drive, PRESET SPEED #1 (Parameter
31), a 0-10 VDC signal, or a 4-20 mA signal.
0 - 10 VDC and 4 - 20 mA INPUT SIGNALS
TB-13A, TB-13B, and TB-13E can all be programmed to select a 0-10 VDC or 4-20 mA
analog speed reference input.
PRESET SPEEDS
TB-13A can be programmed to select PRESET SPEED #1 (04), TB-13B to select
PRESET SPEED #2 (04), and TB-13E to select PRESET SPEED #3 (04). There are a
total of seven preset speeds, which are activated by different combinations of contact
closures between TB-13A, 13B, 13E and TB-11. Refer to Parameters 31-37 in Section
15, DESCRIPTION OF PARAMETERS.
JOG
TB-13B can be programmed to select either JOG FORWARD (07) or JOG REVERSE
(08). The Jog speed is set by PRESET SPEED #2 (Parameter 32). Close TB-13B to
TB-11 to JOG, and open the contact to STOP.
WARNING!
When operating in JOG mode, the STOP signal and the AUXILIARY STOP function
(see Parameters 10-12) WILL NOT stop the drive. To stop the drive, remove the
JOG command.
JOG REVERSE will operate the drive in reverse rotation even if ROTATION
DIRECTION (Parameter 17) is set to FORWARD ONLY.
NOTE
If the drive is commanded to JOG while running, the drive will enter JOG mode
and run at PRESET SPEED #2. When the JOG command is removed, the drive
will STOP.
MOTOR OPERATED POT (MOP) / FLOATING POINT CONTROL
TB-13B and TB-13E are used for this function, which controls the drive speed using
contacts wired to the terminal strip. Program TB-13B for DECREASE FREQ (05), and
program TB-13E for INCREASE FREQ (05). Closing TB-13B to TB-11 will cause the
speed setpoint to decrease until the contact is opened. Closing TB-13E to TB-11 will
cause the speed setpoint to increase until the contact is opened. The INCREASE FREQ
function will only operate while the drive is running.
17 SM01P
NOTE
If TB-13A, TB-13B, and TB-13E are all programmed to select speed references, and
two or three of the terminals are closed to TB-11, the higher terminal has priority and
will override the others. For example, if TB-13A is programmed to select 0-10VDC,
and TB-13E is programmed to select PRESET SPEED #3, closing both terminals
to TB-11 will cause the drive to respond to PRESET SPEED #3, because TB-13E
overrides TB-13A.
The exception to this is the MOP function, which requires the use of TB-13B and TB-
13E. This leaves TB-13A to be used for some other function. If TB-13A is programmed
for a speed reference, and TB-13A is closed to TB-11, TB-13A will override the MOP
function.
10.7 Drive Status Digital Outputs
There is one Form A relay at terminals TB-16 and TB-17. The relay contacts are rated 3
amps at 250 Vac.
Terminal TB-13E can also be configured as a digital output. This output circuit is a current-
sourcing type rated at 12 VDC and 50 mA maximum.
The Form A relay and digital output can be programmed to indicate any of the following:
RUN, FAULT, INVERSE FAULT, FAULT LOCKOUT, AT SPEED, ABOVE PRESET SPEED
#3, CURRENT LIMIT, AUTO SPEED MODE, and REVERSE. Refer to Parameters 06
and 12 in Section 15, DESCRIPTION OF PARAMETERS.
The diagram below illustrates how TB-13E, when configured as a digital output, can be
used to drive an external relay:
Diode Snubber
(1N4148 or Equivalent)
TB-2
TB-13E
Relay Coil
SCL/SCM Terminal Strip
TB-13E used to Drive an External Relay
This manual suits for next models
35
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