Acculab ECL6 User manual

98648-017-24
Operating Instructions
Acculab Exceleron Series
ECL Models
TareGross Net+/-
Fn
Function
Gross
Net
Tare
Zero
0
Print
Enter
EXCELERON

Exceleron is a rugged, easy-to-use electronic scale for the
complex quality control tasks you perform every day.
– In the food industry
– In the pharmaceutical industry
– In the chemical industry
– In the textile industry
– In the retail Industry
– In other industries
Exceleron meets the highest requirements placed on the
accuracy and reliability of weighing results through the
following features:
– Rugged construction and long service life
– Easy to clean and disinfect
– Easy to operate, thanks to the following features:
– Large, backlit display segments
– Large keys with positive click action
– Fast response times
– Automatic initialization when you switch on the Exceleron
– Optional: Control through an external computer
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ContentsIntended Use
Description Page
Intended Use 2
Safety Precautions 3
Getting Started 5
General View of the Equipment 6
Setting Up the Scale 7
Operating Design 10
Descriptions of the Keys 13
Configuration (Setup Menu) 14
Application Programs 16
Counting 16
Check Weighing 17
Toggling between Weight Units 18
Calibration/Span Adjustment 19
SBI Interface Protocol Descriptions 21
RS-232 Interface Diagram 24
Print Formats 25
Error Codes 28
Care & Maintenance 29
Specifications 30
Accessories (Options) 30
CMarking 31

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Explanation of Symbols:
!Caution, risk of danger:
Read the accompanying text carefully.
The instrument is double-insulated.
Protective conductor terminal
Earth ground terminal
Safety tips, electrical protection class
!This instrument was built and tested in accordance
with the safety regulations for measuring and control
instrumentation for protection class I (protective earth
connection) according to IEC 1010/ EN61010-1 or
VDE 0411. The instrument was delivered in safe con-
dition. To maintain this condition and to ensure safe
operation, the operator must follow the instructions
and warnings given in this documentation
Protective earth
!The connecting cable of the unit complies with the
regulations in accordance with VDE 0411 or
EN61010. The mains plug must contain a protective
earth conductor, which must not be interrupted inside
or outside this instrument (e.g. by using an extension
cable without protective earth). Before commission-
ing, acceptance of the installation by a technically
competent expert is required.
Measurement category
!This instrument is designed for measurement category
I, with a maximum of 8.5V. To ensure safe operation
do not use this instrument for measurements within
the measurement categories II, III or IV.
!Opening the instrument
CAUTION: DANGER TO LIFE!
– Working on the instrument when it is switched on can
be dangerous to life. Disconnect the instrument from
the supply voltage! When removing covers of parts
by means of tools, live parts or terminals may be
exposed. Capacitors in the unit may still be charged
even after disconnecting the unit from all voltage
sources.
– As the unit has no power switch, to completely remove
AC power from the unit, disconnect the AC power cable
from the mains socket.
– Do not expose the scale unnecessarily to aggressive
chemical vapors or to extreme temperatures,
moisture, shocks, or vibration.
– Avoid exposing the scale to static electricity; be sure
to connect the equipotential bonding conductor to the
junction box.
Repair and maintenance
– Repairs are subject to checking and can be carried out
only at Acculab. In case of defect or functional trouble,
please contact your local Acculab organization for
repair. When returning the instrument for repair, an
exact and complete fault description must be supplied.
Only a trained technician aware of the hazards
involved may carry out maintenance work, during
which the relevant precautions must be taken.
Important note:
– Make sure that the construction of the instrument is
not altered to the detriment of safety. In particular,
leakage paths, air gaps (of live parts) and insulating
layers must not be reduced. The manufacturer cannot
be held responsible for personal injury or damage
caused by an instrument repaired incorrectly by user
or installer.
Safety Precautions

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– Only authorized service technicians who have been
trained by Acculab and who follow Acculab’s standard
operating procedures for maintenance and repair may
open the scale. If you see any indication that the scale
cannot be operated safely (for example, because of
equipment damage), turn off the scale and lock it in a
secure place so that it cannot be used for the time
being.
– Suspension points are provided on platforms of
1,000 x 1,000 mm or larger. If you need to transport
or lift the scale or load plate using a crane, do not step
underneath the suspended scale or load plate.
Be sure to observe the corresponding safety rules
and regulations for prevention of accidents.
Do not damage the scale or the load receptor during
transportation.
– If you use suction lifting equipment to lift the load
plate, always wear gloves, hard-toed safety boots and
protective clothing. Warning: This procedure can cause
personal injury! Only reliable personnel who are quali-
fied to perform such work are allowed to use suction
lifting equipment.
– Always make sure the scale is disconnected from AC
power before performing any installation,
cleaning, maintenance or repair work.
– Check the pin assignment if you use cables purchased
from a different manufacturer. Before connecting such
a cable to Acculab equipment, check the pin assign-
ment on the corresponding wiring diagram or chart
and disconnect any wires that are assigned differently
from those specified by Acculab. The operator shall be
solely responsible for any damage or injuries that may
occur when using cables not supplied by Acculab.
!Note:
– Do not use this equipment in hazardous areas.
– Make sure the voltage rating printed on the power
supply is identical to your local line voltage.
– Use only commercially available batteries
(rechargeable or dry-cell battery). If you use
a rechargeable battery, use only 12V 2.3AH.
– The scale is energized at all times unless you discon-
nect the AC power and the battery.
– Exposure to excessive electromagnetic interference
can cause the readout value to change. Once the dis-
turbance has ceased, the instrument can be used
again in accordance with its intended purpose.

5
Storage and Shipping Conditions
Do not expose the scale to shocks, vibrations, moisture or
extreme temperatures.
Unpacking the Scale
After unpacking the scale, check it immediately for any
visible damage as a result of rough handling during
shipment.
Note:
– The display and control unit is attached to the weighing
platform via a cable.
– If you see any sign of damage, proceed as directed in the
chapter entitled “Care and Maintenance,” under the
section on “Safety Inspection.”
– Save the box and all parts of the packaging until you
have successfully installed your scale. Only the original
packaging provides the best protection for shipment.
Before packing your scale, unplug all connected cables to
prevent damage.
Equipment Supplied
The equipment supplied includes the components listed
below:
– Scale with attached display and control unit
– Load pan
– Installation and operating instructions
Installation Instructions
The Acculab Exceleron scales are designed to provide
reliable weighing results under normal ambient conditions.
When choosing a location to set up your scale, observe the
following so that you will be able to work with added
speed and accuracy:
– Set up the scale on a stable, even surface
– Avoid placing the scale in close proximity to a heater or
otherwise exposing the scale to heat or direct sunlight
– Protect the scale from drafts that come from open windows
or doors
– Avoid exposing the scale to extreme vibrations during
weighing
– Protect the scale from aggressive chemical vapors
– Do not expose the scale to extreme moisture over long
periods
Conditioning the Scale
Moisture in the air can condense on the surfaces of a cold
scale whenever it is brought into a substantially warmer
place. If you transfer the scale to a warmer area, make
sure to condition it for about 2 hours at room temperature,
leaving it unplugged from AC power. Afterwards, keep the
scale continuously connected to AC power.
Getting Started

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1 Manufacturer’s ID tag
2 Housing
3 Power cable
4 Display and control unit retainer
5 Display and control unit column
6 Column support foot
7 Level indicator (option)
8 Leveling feet
9 Stainless steel weighing pan
10 Power plug
11 Cable gland cover (for optional RS-232 port outlet)
12 Load cell cable gland
General View of the Equipment
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Setting Up the Scale
Connecting Electronic Peripheral Devices
§Make absolutely sure to unplug the scale from AC power or switch off (activate
battery mode) before you connect or disconnect a peripheral device (printer or
PC) to or from the interface port.
Warm-up Time
To deliver exact results, the scale must warm up for at least 30 minutes after
initial connection to AC power. Only after this time will the scale have reached the
required operating temperature.
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Leveling the Scale
– Remove the load plate
– Using the 4 foot screws, level the scale so that the air bubble is centered within
the level indicator
– Check to ensure that all leveling feet rest securely on the work surface
– Under the metal frame structure there are four safety overload protection pins.
The transportation protection nut is painted red (Note: not on all platform
models)
Before using the scale, rotate the nut (upwards) until tight.
Place the load plate on the scale

9
Assembly Procedure
1. Affix the column bracket with 4 screws
2. Install the column support leveling foot
3. Push the load-cell cable into the column
4. Insert the column into the bracket holder
5. Affix the column with 2 screws
6. Insert the display and control unit retainer into the column
7. Tighten the screw on the display and control unit bracket
Battery-Powered Operation
To activate battery operation:
– Open the battery cover at the back of the Indicator.
– If you purchased the system with the dry-cell battery option, insert 1.5 V size D
dry-cell batteries (not included) into the battery compartment.
– The battery symbol is displayed when the unit is operating on battery power.
– If the battery symbol flashes, the battery power is weak.
Replace the batteries (if using dry-cell batteries).
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

Operating Design
The scales in the Exceleron series consist of a weighing cell and a display and
control unit. In addition to the choice of power supply or rechargeable mainte-
nance free lead acid battery or dry battery, your scale also has an interface port
for connecting peripheral devices, such as a printer, computer, etc.
The display and control unit is affixed to the weighing platform. Operation of the
Exceleron scale is simple and uniform. The Exceleron models include the features
like gross/net toggling, counting, checkweighing & unit toggling.
Display
The display is divided into sections:
Busy Symbol, Plus/Minus Sign
If the symbol displayed here is a triangle b, this indicates that the scale
is performing a function (busy symbol) a plus or minus sign (+ or –), this applies
to the value displayed
The Measured Value
Shows the measured value
Basic Unit and Additional Information
– When the scale has stabilized, the weight unit is displayed here (g, kg,..).
– The Arrows below the weight indications shows the weighing mode (gross/net)
and the application mode (counting, checkweighing, or unit toggling) enabled,
if any.
– The ! symbol indicates the unit is not in weighing mode (e.g.: calibration
mode, configuration mode, error mode)
Load Cell Connection
– Attach the wires to the screw terminals in the indicator (see “Pin Assignment”)
No Signal Meaning
1 + Excitation Supply voltage positive
2 + Sense Sense positive
3 + Output Measuring voltage positive
4 – Output Measuring voltage negative
5 – Sense Sense negative
6 – Excitation Supply voltage negative
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Load cell color code
Terminal
assignment 123456
For load cell type:
4-conductor red green white black
6-conductor red blue green white brown black
or yellow
* For 4-conductor load cell - Pin 1, 2 and Pin 5, 6 connected with a jumper wire.
Operating Limits
Never exceed the maximum capacity of the scale.
The maximum loading capacities of the scale in this series are listed in the table
below, and depend on the position of the load on platform:
Model Width Length Center* Side Comer
(mm) (mm)
ECL6 240 320 50 35 20
ECL15 300 400 130 85 45
ECL30 400 500 500 400 200
ECL60 500 650 600 400 200
ECL150 700 700 600 400 200
ECL300 600 800 600 400 200
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Scale connected to AC power:
On/Off Switch:
On: Scale is operational & display shows function or mode
that is in use
Off: Depends on menu setting (“4. Standby option.”),
scale is completely off (no display and no internal circuitry)
or in standby (no display and internal circuitry working).
Back Light:
Depends on menu setting (“2. Backlight”). Backlight is
on/off.
Auto Power Off:
Not active.
Scale running on battery power:
On/Off Switch:
On: Scale is operational and the display shows the function
or mode that is in use
Off: Completely off (no display and no internal circuitry)
Back Light:
Depends on menu setting (“2. Backlight”). Backlight is
on/off. Backlight goes off after 15 seconds if no operation
is done (no key pressrd/no weighing). Backlight comes
back on whenever a key (except on/off) is pressed or
when a load is placed on the scale.
Auto Power Off:
Depends on menu setting (“3. Auto power off”); system
power shuts down. Time limit options for auto power in
setup menu are 5, 10 or 15 minutes, or can be disabled.
Power Management Option

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1) On/Off
“on/off” function will depend on different power supply
condition. Needs setup menu for backlight control and for
auto power off.
In Main Mode
§Off-Mode:
If standby active: Scale is in standby mode but there is no
display visible other than mode symbol (no backlight, no
display, no symbols)
If standby not active: scale is completely off
§On-Mode:
Scale is in operation and the display shows the
function, that is in use.
In this mode, auto power off function is invalid.
In Battery Mode
§Off-Mode: Scale is completely off.
§On-Mode: Scale is in operation and the display shows
the function, which is in use. Backlight works based on
setup menu
In this mode, auto power off function is valid. After 5, 10
or 15 minutes, the system shuts off when not in use in
accordance with the setup menu setting.
2) Zero/Arrow-Left (ZERO/LEFT)
Weighing mode: Set scale to zero
Parameter mode: Shift position of digit to the left
3) Tare/Arrow-Right (TARE/RIGHT)
Weighing mode: Tare the scale
Parameter mode: Shift position of digit to the right
4) Gross-Net/Arrow-Down (G/N/DOWN)
Weighing mode: Toggle weight unit gross/net
Counting mode: Toggle weight unit gross, net and pcs
Function mode: To scroll down menu selection
Parameter mode: Reduce digit value by 1
5) Function/Arrow-Up (Fn/UP)
Weighing mode: Switch the scale from normal weighting
mode to application setup mode
Function mode: Scroll up in menu selection
Parameter mode: Increment digit
6) Print/Enter (PRINT/ENTER)
Weighing mode: Print key
Function mode: Scroll level up in menu mode/confirm
menu selected.
Descriptions of the Keys
Tare Gross Net +/-
Fn
Function
Gross
Net
Tare
Zero
0
Print
Enter
EXCELERON

To configure the user interface of the scale to individual requirements
Step Key (or instruction) Display
1. Switch off the scale (ON/OFF)
2. Switch on the scale (ON/OFF)
3. While all the segments are displayed: (ZERO/LEFT) > 2 sec
Navigation in the Setup Menu
Key Function
(PRINT/ENTER) Menu item: confirm setting
(Fn/UP) Menu item: Scroll up
Digit input: Increment
(G/N/DOWN) Menu item: Scroll down
Digit input: Reduce by 1
(ZERO/LEFT) Digit input: Selection shift left
(TARE/RIGHT) Digit input: Selection shift right
Configuration (Setup Menu)
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6.2.5 t
6.2.4 oz
6.2.3 lb
Setup Menu 1. Serial COM
3. Auto Power Off
2. Backlight
5. Adapter Filter
6. ADC Configuration
1.1 Baud rate 1.1. 1 600
1.1.2 1,200
1.1.3 2,400
1.1.4 4,800
1.1.5 9,600
1.1.6 19,200
1.2 Parity 1.2.1 7-bit-None
1.2.2 7-bit-None
1.2.3 7-bit-None
1.2.4 8-bit-None
1.2.5 8-bit-None
1.2.6 8-bit-None
1.3 Print option 1.3.1 Short
1.3.2 Long/block
2.1 On
2.2 Off
3.1 No options
3.2 5 Min
3.4 15 Min
3.3 10 Min
5.1 Very stable conditions
5.2 Stable conditions
5.3 Unstable conditions
5.4 Very unstable conditions
6.1 Decimal point 6.1.1 0
6.3 Step width 6.3.1 1
6.1.5 4
6.1.4 3
6.1.3 2
6.1.2 1
6.3.3 5
6.3.2 2
6.2 Basic unit 6.2.1 g
6.2.2 kg
4. Standby Options 4.1 On
4.2 Off
For some countries,
these units are disabled
6.4 e<>d frame 6.4.1 On
6.4.2 Off
6.5 Adjust FSD (span) 6.5.1 (Enter FSD weight )
6.6 Calibration weight 6.6.1 (Enter CAL weight )
6.7 Linearisation weight 6.7.1 (Enter Lin weight )
7. Reset Menu
7.2 Restore
7.1 Do not restore
1.3.3 Continuous

Counting
Step Key (or instruction) Display
a. Select application program (Fn/UP) > 2 sec
b. Select “Counting” (Fn/UP) or (G/N/DOWN) repeatedly
c. Press PRINT/ENTER. (PRINT/ENTER)
Display shows reference piece selection menu.
Counting is blinking.
d. Automatically the display will show (TARE/RIGHT)
the reference pieces.
Place container and press Tare
if required (display “tared”).
e. Select reference sample quantity: (Fn/UP) or (G/N/DOWN) repeatedly
5, 10, 20, 50 or 100, and put the
reference on the scale. (quantity flashes)
f. Press PRINT/ENTER . Now “O” flashes. (PRINT/ENTER)
Automatic optimization is active.
g. Place more reference samples on scale
(The number is x+2~2x times
of the reference pieces (x) selected in step e.)
h. Place uncounted parts/samples on the scale
i. Toggle between reference piece weight,
(G/N/DOWN)
total weight, and total pieces.
j. Unload the scale
k. Counting application: Clear (ZERO/LEFT) > 2 sec
Application Programs
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Check Weighing
Step Key (or instruction) Display
a. Select application program (Fn/UP) > 2 sec
b. Select “Checkweighing” (Fn/UP) or (G/N/DOWN) Repeatedly
c. Press PRINT/ENTER to confirm. (PRINT/ENTER)
d. Set lower limit; “LO” flashes. (Fn/UP) or (G/N/DOWN) and/or
(ZERO/LEFT) or (TARE/RIGHT)
e. Press PRINT/ENTER to confirm and save. (PRINT/ENTER)
f. Set upper limit, “HI” flashes, (Fn/UP) or (G/N/DOWN) and/or
and then press PRINT/ENTER. (ZERO/LEFT) or (TARE/RIGHT)
g. Press PRINT/ENTER to confirm and save. (PRINT/ENTER)
h. Place the sample on the scale.
Display shows the difference and HI/LO symbol
i. Unload the scale
j. Checkweighing application: Clear (ZERO/LEFT) > 2 sec

Toggling between Weight Units
Step Key (or instruction) Display
a. Select application program (Fn/UP) > 2 sec
b. Select “Toggling Weight Units” (Fn/UP) or (G/N/DOWN)
Repeatedly
c. Select weight unit 1 (Fn/UP) or (G/N/DOWN)
d. Confirm weight unit 1 (PRINT/ENTER)
e. Select weight unit 2 (Fn/UP) or (G/N/DOWN)
f. Confirm weight unit2 (PRINT/ENTER)
g. Place sample on the scale
h. Toggle weight unit (Fn/UP)
i. Unit toggling Application: (ZERO/LEFT) > 2 sec
Clear (unit changes to basic unit set)
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Calibrate the Scale
Step Key (or instruction) Display
a. Switch on the scale (ON/OFF)
b. Zero the scale (ZERO/LEFT)
c. Select calibration/linearization mode (TARE/RIGHT) > 2 Sec
d. Select calibration (Fn/UP) or (G/N/DOWN) Repeatedly
e. Confirm/start calibration. (PRINT/ENTER)
After the zero point is stored, the required
calibration weight is displayed
f. Place the required weight on the scale
g. If the weight is applied within the defined time (PRINT/ENTER)
limit and tolerance, the “OK” symbol is displayed.
Press “(PRINT/ENTER)” to confirm and save calibration.
(To exit calibration press (ZERO/LEFT) > 2 sec)
Calibration/Span Adjustment

Linearize the Scale
Step Key (or instruction) Display
a. Switch on the scale (ON/OFF)
b. Zero the scale (ZERO/LEFT)
c. Select calibration/linearization mode (TARE/RIGHT) > 2 sec
d. Select linearization (Fn/UP) or (G/N/DOWN) repeatedly
e. Confirm/start linearization (PRINT/ENTER)
After the zero point is stored, the required
linearization weight is displayed.
f. Place the required weight on the scale
g. If the weight is applied within the defined time (PRINT/ENTER)
limit and tolerance, the “OK” symbol is displayed.
Press “(PRINT/ENTER)” to confirm and save
calibration. (To exit linearization, press
(ZERO/LEFT) > 2 sec)
h. The next linearization weight will be shown
on the display after confirmation
of the previous linearization weight.
i. Place the required weight on the scale.
j. If the weight is applied within the defined time (PRINT/ENTER)
limit and tolerance, the “OK” symbol is displayed.
Press “(PRINT/ENTER)” to confirm and save
calibration. (To exit linearization, press
(ZERO/LEFT) > 2 sec)
k. Remove the linearization weight
l. Linearization complete
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