ACME Koolmaster PP20-VS2 User manual

KOOLMASTER PP20-VS2
Temperature controller
User’s Manual
Alarm
Clean Mode
Light
Stir Fan
Tunnel 2 - Open
Tunnel 2 - Close
Tunnel 1 - Open
Tunnel 1 - Close
Curtain 2 - Open
Curtain 2 - Close
Curtain 1 - Open
Curtain 1 - Close
Inlet 2 - Open
Inlet 2 - Close
Inlet 1 - Open
Inlet 1 - Close
Stage 12
Stage 1 1
Stage 10
Stage 9
Stage 8
Stage 7
Stage 6
Stage 5
Stage 4
Stage 3
Stage 2
Stage 1
Min. V e nt.
Heater 1
Heater 2
Heater 3
Mist
Soaking
Kool-Cel ®
0-10V #1
0-10V #2
Clock 1
Clock 2
PP-20 VS2
Variable
01 03 04 05 06
07
08
09 10
02
01 02
11 13 14
15
16
17
18
19
20
12
Read this guide carefully before using the controller.

2KOOLMASTER PP20-VS2 rev.00
KOOLMASTER PP20-VS2
WARNINGS
The warranty can be void if this product is
used in a manner not specified by the manu-
facturer.
Every effort has been made to ensure that
this manual is complete, accurate and up-
to-date. The information contained in it is
however subject to change without notice
due to further developments.

3
KOOLMASTER PP20-VS2 rev.00
KOOLMASTER PP20-VS2
TABLE OF CONTENTS
1. INTRODUCTION ...................................................5
1.1. Precautions .....................................................5
1.2. Symbols of the Manual .....................................5
1.3. Controller’s Overview .......................................5
1.4. Main Features..................................................6
2. MOUNTING INSTRUCTIONS ..................................6
2.1. Installing the Controller on the Wall ....................6
2.2. Connections ....................................................6
2.2.1. Main Wiring............................................... 6
2.2.2. Alarm Connection ...................................... 7
2.2.3. Sensor Inputs ............................................ 7
2.2.4. 0-10V Output Connection ........................... 7
3. USER INTERFACE .................................................7
3.1. Location of the Controls....................................7
3.2. Parameter Adjustment ......................................8
3.3. Language Selection ..........................................8
3.4. LED Meaning ...................................................8
4. INSTALLATION SETUP..........................................9
4.1. Setting the Time & Date ...................................9
4.2. Password .......................................................9
4.2.1. Changing the Password .............................. 9
4.2.2. Retrieving a Lost Password.......................... 9
4.3. Controller Programs..........................................9
4.3.1. Program Selection & Settings ...................... 9
4.3.2. Copying & Pasting Programs...................... 10
4.4. Measuring Units.............................................10
4.5. Installation Setup ...........................................11
4.5.1. Unshared Parameters................................ 11
4.5.2. Shared Parameters ................................... 12
4.6. RH Compensation Setup .................................14
4.7. Probe Setup ..................................................14
4.7.1. Probe Activation ...................................... 14
4.7.2. Probe & Water Meter Calibration ................ 15
4.7.3. Probe Assignment .................................... 15
4.8. Relay Assignment ..........................................15
4.8.1. Assigning Relays to the Outputs ................ 15
4.8.2. Assigning Min. Vent. Relays ...................... 16
4.8.3. Variable Output Assignment ...................... 16
4.8.4. Night Settings.......................................... 16
4.9. Clean Mode...................................................17
4.10. Test Mode.....................................................17
4.11. Version .........................................................17
5. TEMPERATURE SETTINGS...................................18
5.1. Temperature Set Point ....................................18
5.2. Temperature Curve.........................................18
5.2.1. Principle of Operation ............................... 18
5.2.2. Settings .................................................. 18
5.2.3. Modifying Curve Points............................. 19
6. VENTILATION & COOLING ..................................19
6.1. Minimum Ventilation ......................................19
6.1.1. Minimum Ventilation Cycles ...................... 19
6.1.2. Min Ventilation Settings............................ 19
6.1.3. Minimum Ventilation Curve........................ 20
6.1.4. Modifying the Curve Points ....................... 20
6.2. Fan Stages ....................................................21
6.2.1. Principle of Operation ............................... 21
6.2.1.1. Operation of Fan Stages..................... 21
6.2.1.2. Operation of Variable Outputs............. 21
6.2.1.3. Outside Temperature Compensation .... 22
6.2.1.4. Stage 1 Ramping............................... 22
6.2.2. Settings .................................................. 22
6.2.2.1. Fan Stage Settings ............................ 22
6.2.2.2. Seasonal Temperature Changes........... 23
6.2.3. 0-10V Ventilation Outputs ........................ 23
6.3. Natural Ventilation Curtains .............................24
6.3.1. Principle of Operation ............................... 24
6.3.2. Natural & Tunnel Vent. Transition .............. 24
6.3.3. Natural Ventilation Settings ....................... 25
6.3.4. Curtain Compensation............................... 26
6.3.5. Stopping Fans in Natural Vent.................... 26
6.4. Tunnel Doors................................................27
6.5. Air Inlets .......................................................28
6.5.1. Principle of Operation ............................... 28
6.5.2. Settings .................................................. 28
6.5.3. Actuator Reset......................................... 29
6.5.4. Inlet Calibration........................................ 30
6.6. 0-10V Air Inlets .............................................30
6.7. Kool-Cels®.....................................................31
6.9. Stir Fans .......................................................32
6.8. Misting Output...............................................32
7. HEATING...........................................................34
7.1. Heating Stages ..............................................34
7.2. Heat Lamps (0-10V) .......................................34
7.3. Heat Mats (0-10V) .........................................35
8. LIGHTS .............................................................36

4KOOLMASTER PP20-VS2 rev.00
KOOLMASTER PP20-VS2
9. CLOCK OUTPUTS ..............................................36
10. RH COMPENSATION..........................................37
11. SOAKING ..........................................................38
12. ALARMS ...........................................................39
12.1. Alarm Log .....................................................39
12.2. Alarm Conditions ...........................................39
12.3. Alarm Settings...............................................40
13. MONITORING FUNCTIONS ..................................41
13.1. Current Conditions .........................................41
13.2. History Menus ...............................................41
13.3. Animal Age & Count.......................................42
13.4. Automatic Reminder .......................................42
14. TECHNICAL SPECIFICATIONS..............................43
15. MEMORY CARD .................................................43
15.1. Principle of Operation .....................................43
15.2. Accessing the Transfer Menu ..........................43
15.3. Configuration Transfer ....................................43
15.3.1. Installing a New Configuration ................... 43
15.3.2. Saving a Configuration on the Card ............ 44
15.4. Firmware Update............................................44
15.5. Erasing the Memory Card ................................44
16. INDEX ...............................................................45

5
KOOLMASTER PP20-VS2 rev.00
KOOLMASTER PP20-VS2
1.3. Controller’s Overview
The KOOLMASTER PP20-VS2 is an electronic
device used for environmental control in
livestock buildings. It combines sidewall,
natural and tunnel ventilation into one pow-
erful system.
The KOOLMASTER PP20-VS2 can control
the following inputs and outputs:
OUTPUTS:
20 built-in relays &
16 optional relays to control:
3 heating stages;
12 fan stages;
2 tunnel doors;
2 natural ventilation curtains;
2 inlet actuators;
1 stir fan output;
2 clock outputs;
1 misting output;
1 Kool-Cel® output;
1 soaking output;
1 light output;
2 feeders;
1 backup relay;
2 built-in 0-10V outputs to control additional
fans, heat mats, heat lamps or inlets;
2 built-in variable speed outputs.
I N P U T S :
8 inside temperature sensors;
2 outside temperature sensors;
1 inside humidity sensor;
1 outside humidity sensor;
1 static pressure probe;
9 water meters.
Refer to the end of this manual to con-
nect the sensors and loads.
INTRODUCTION1.
Precautions1.1.
WARNING: Read and save these in-
structions!
Safety may be jeopardized if the equipment is
used in a manner not specified by the manu-
facturer. Carefully read and keep the following
instructions for future reference.
We strongly recommend installing supplemen-
tary natural ventilation as well as a backup
thermostat on at least one cooling stage.
Although fuses at the input and outputs of
the controller protect its circuits in case of
an overload or over-voltage, we recommend
installing an additional protection device on
the controller’s supply circuit.
The room temperature where the controller
is located must always remain between 32°F
and 104°F (0°C to 40°C). Indoor use only!
To avoid exposing the controller to harmful
gases or excessive humidity, it is preferable
to install it in a corridor.
If the equipment is used in a manner not
specified by the manufacturer, the protec-
tion provided by the equipment may be
impaired.
Do not spray water on the controller! In
order to clean the control, wipe it with a
damp cloth.
Before servicing or cleaning unit, switch
power off at service panel and lock the
switch disconnecting means to prevent
power from being switched accidentally.
When the service disconnecting means
cannot be locked, securely fasten a
prominent warning device, such as a
tag, to the service panel.
Symbols of the Manual1.2.
Warning. Read the following text
carefully; it contains important
information which, if ignored, may
cause the controller to operate
improperly.
High Voltage. Hazard of electrical
shock. Read the message and follow
the instructions carefully.
Pay attention. The following text
contains very useful information.
Press on the proper menu selector.
Press the “Current Conditions” push-
button.
Both direct and alternating current
(AC/DC).
Direct current (DC).
Alternating current (AC).
Earth Ground Terminal
Primarily used for functional earth
terminals which are generally asso-
ciated with test and measurement
circuits. These terminals are not
for safety earthing purposes but
provide an earth reference point.
For Customer Use: Enter below the serial
number located on the side of the alarm
system and keep this information for future
reference.
Model: KOOLMASTER PP20-VS2
Serial number:
Date installed:

6KOOLMASTER PP20-VS2 rev.00
KOOLMASTER PP20-VS2
Main Features1.4.
Very large LCD display: A large LCD screen
provides an efficient interface for displaying,
monitoring and adjusting the parameters.
3 Controller programs: The controller allows
using 3 different programs to control the
room temperature. It is thus possible to acti-
vate a specific program, that uses particular
temperature settings, in accordance with the
animal age for instance.
Status LEDs: Pilot lights that indicate the
status of the controller outputs are located
on the faceplate of the controller. These leds
allow monitoring the system’s operation with-
out having to enter the building.
Minimum ventilation cycle: When ventilation
is not required to reduce the room tempera-
ture, the fan outputs can run either continu-
ously or intermittently to reduce humidity
levels and supply oxygen to the room.
8 Indoor temperature sensors: Up to eight
temperature sensors can be connected to
the controller to obtain an accurate reading
of the average room temperature and a faster
reaction time.
Natural ventilation curtains: The controller
can open 2 natural ventilation curtains and
stop all ventilation wh en th e out side tempe ra-
ture is sufficiently warm.
Tunnel ventilation: When the room tempera-
ture rises, tunnel ventilation reduces the ac-
tual temperature perceived by the animals.
Humidity control: The inside and outside
relative humidity sensors allow controlling
humidity levels in the room.
0-10V outputs: Two 0-10v outputs can be
used to control additional variable fan stages,
heating devices, and/or inlets.
Control of the air inlet movement: The move-
ment of air inlets can be coordinated with the
operation of the fans using a potentiome te r lo -
cated on the panel drive or a timer. This allows
the air inlets to be adjusted correctly, without
the influence of uncontrollable factors such
as wind or air from adjoining rooms
History menus: History menus allow monitor-
ing the sensor readings and verify the run time
of some outputs. The controller comes with
the following histories menus:
Min & Max sensor readings:
Room temperature ................60 days
Inside temperature sensors ....10 days
Outside temperature sensor... 75 days
Inside humidity sensor ..........75 days
Outside humidity sensor........ 75 days
Static pressure sensor........... 75 days
Run time of each heater .......75 days
Run time of each feeder ........75 days
Daily water consumption ....... 75 days
Alarm management
The controller provides alarms for high-low
temperatures, defective sensors and other
system failures. It keeps in memory the 20
most recent alarm conditions.
Password protection
A password can be enabled to restrict access
to the setup functions of the controller.
Backup battery
A backup battery allows the unit to keep time
in case of a power failure.
Overload and overvoltage protection
Resettable fuses are provided at low-voltage
inputs of the controller to protect its circuitry
in the case of an overload or overvoltage.
Computer control
The controller can be connected to a com-
puter, thus making it possible to centralize
the management of information and diversify
control strategies.
Test mode
A test mode allows you to simulate tem-
perature changes and verify controller per-
formances.
2. MOUNTING INSTRUC-
TIONS
Installing the Controller2.1.
on the Wall
Fasten the two metal brackets on the mount-
ing holes located behind the controller using
six screws. Then, mount the enclosure on
the wall using four other screws. Leave a
clearance of at least 16” to the left of the
enclosure to allow the cover to be removed
for maintenance.
Connections2.2.
2.2.1. Main Wiring
Refer to the wiring diagram enclosed with this
user’s manual to connect the controller. Drill
holes at the bottom of the enclosure to pass
the wires and install watertight connectors to
prevent water from entering in the enclosure.
Do not make any holes at the side and top of
the enclosure.
All wiring must be done by an autho-
rized electrician and must comply with
applicable codes, laws and regulations.
Make sure power is off before doing any
wiring to avoid electrical shocks and
equipment damage.

7
KOOLMASTER PP20-VS2 rev.00
KOOLMASTER PP20-VS2
Alarm Connection2.2.2.
There are two types of alarms on the market.
One type activates when current is cut off
at its input; the other type of alarm activates
when current is supplied at its input. For an
alarm of the first type, use the NC terminal as
shown on the wiring diagram. For an alarm of
the second type, use the NO terminal.
2.2.3. Sensor Inputs
Sensors operate at low voltage and are
isolated from the supply. Make sure that
sensor cables remain isolated from all high
voltage sources. In particular, do not route
the sensor cables through the same electrical
knockout as other cables. Do not connect
the shield from the sensor cable to a terminal
or a ground.
Extending a sensor: Each sensor can be ex-
tended up to 500 feet (150 meters).
To extend a sensor: Use a shielded cable of
outside diameter between 0.245 and 0.260
in (6.22 and 6.60 mm) (the cable dimensions
should not be under 18 AWG) to ensure the
cable entry is liquid tight. Do not ground
the shielding.
It is preferable to solder the cable joint to
ensure a proper contact between the two
cables.
Do not run sensor cables next to other
power cables. When crossing over other
cables, cross at 90°.
Defective sensors: An alarm is generated
when a defective sensor is detected. De-
fective sensors are identified in the “Alarm
Log” menu. Refer to chapter 12 for further
information on the alarms.
2.2.4. 0-10V Output Connection
It is recommended to use a 18 to 22 AWG
wire to connect the devices to the 0-10V
outputs. This type of output can be used to
connect various devices such as heat mats
or fans.
3. USER INTERFACE
3.1. Location of the Con-
trols
Menu selectors — Use these buttons to select
a menu.
Cu r re nt Co n d iti o n sho r t- cu t key — This shor t-
cut key provides access to the main menu
and allows seeing the current status of each
input and output on the main screen. The
main menu is automatically selected after
4 minutes of inactivity.
Navigation buttons — Use these buttons to
select an item displayed in the main screen. In
addition, the left and right-arrow key are also
used to move through the display by pages
(left = page-up, right = page-down).
Adjustment buttons — Use these buttons
(+ or -) to modify the value of the selected
parameter.
Back — Press BACK to return to the previ-
ous menu.
Main LCD Screen — The large LCD screen is
used to display the various parameters and
menus. The contrast of the screen can be ad -
justed using the potentiometer located behind
the display. Open the front panel to access the
potentiometer (see picture on the right).
LE D Dis p l ay — This display shows the current
reading of chosen sensor(s). Refer to section
4.5 to select what information needs to be
shown on the LED display.
Status LEDs — Status pilot lights indicate
the current status of the outputs. Refer to
section 3.4 for further information about
these LEDs.
Backlight button — Press this button to light
up the LCD screen.
Menu 1
Menu 2
Menu 3
Menu 4
Menu 5
Menu 6
Menu 7
Menu 8
Page-up Page-
down
Navigation
buttons
Adjustment
buttons
Status
LEDs
LED
Display
Main
screen
Menu
Selectors
Menus
Backlight
button
-+
potentiometer
for the LCD
contrast

8KOOLMASTER PP20-VS2 rev.00
KOOLMASTER PP20-VS2
3.2. Parameter Adjustment
Use the navigation buttons to select the
desired parameter on the main screen. A
parameter that can be modified blinks when
it is selected; non-blinking parameters cannot
be changed.
3.3. Language Selection
The user interface of the controller can be
displayed in multiple languages. Follow these
steps to change the language selection:
Select:1.
Current Conditions (Main Menu)
More [Otros]
Español [English]
User Settings
Monitoring
Program
Selection
Setup
Time/Date
Español
Use to navigate
The controller automatically changes the2.
language display.
Press and hold the main menu button
for 5 seconds to switch the language
selection.
3.4. LED Meaning
LED MEANING
CLEAN MODE Solid LED: Clean mode is active.
ALARM Solid LED: An alarm condition is active.
A corrective action is required.
Flashing LED: An alarm condition occurred
but no longer exists.
STIR FAN Solid LED: The stir fan output is active.
TUNNEL 2 Open Solid LED: Tunnel door #2 is opening.
Close Solid LED: Tunnel door #2 is closing.
TUNNEL 1 Open Solid LED: Tunnel door #1 is opening.
Close Solid LED: Tunnel door #1 is closing.
CURTAIN 2 Open Solid LED: Natural ventilation curtain #2 is opening.
Close Solid LED: Natural ventilation curtain #2 is closing.
CURTAIN 1 Open Solid LED: Natural ventilation curtain #1 is opening.
Close Solid LED: Natural ventilation curtain #1 is closing.
INLET 2 Open Solid LED: Inlet #2 is opening.
Flashing LED: The controller opens inlet #2 to reset the
actuator's position.
Close Solid LED: Inlet #2 is closing.
Flashing LED: The controller closes inlet #2 to reset the
actuator's position.
INLET 1 Open Solid LED: Inlet #1 is opening.
Flashing LED: The controller opens inlet #1 to reset the
actuator's position.
Close Solid LED: Inlet #1 is closing.
Flashing LED: The controller closes inlet #1 to reset the
actuator's position.
STAGES 1-12 Solid LED: Fan stage #x is active.
MINIMUM VENTILATION Solid LED: On Time of the minimum ventilation timer.
Flashing LED: Off Time of the minimum ventilation timer.
HEATERS 1-3 Solid LED: Heating output #x is active.
MISTING Solid LED: On Time of the misting timer.
Flashing LED: Off Time of the misting timer.
SOAKING Solid LED: On Time of the soaking timer.
Flashing LED: Off Time of the soaking timer.
KOOL-CEL® Solid LED: On Time of the Kool-Cel® timer.
Flashing LED: Off Time of the Kool-Cel® timer.
0-10V 1-2 Solid LED: 0-10V output #x is active.
CLOCK 1-2 Solid LED: Clock output #x is active.

9
KOOLMASTER PP20-VS2 rev.00
KOOLMASTER PP20-VS2
INSTALLATION SETUP4.
4.1. Setting the Time &
Date
Select:1.
Current Conditions (Main Menu)
Time / Date
Wed May 12 200X
12 : 12 : 12 AM
Press the right-arrow key once. The current2.
month flashes on the display.
Use the adjustment buttons to adjust the3.
month.
Press the right-arrow key to step to the4.
next parameter.
Proceed in similar fashion to set the whole5.
time and date.
4.2. Password
The controller can use 3 password levels:
User 1 password [1-1-1-1]
This password provides access to temperature
set points, minimum ventilation settings and
to the animal count menu. If many password
levels are used, the controller automatically
selects this user level after 15 minutes of
inactivity.
User 2 [2-2-2-2]
This password provides access to all menus
except for installation setup menus. This
password can be modified as explained
below.
Installer password [0-6-1-0]
This password provides access to all func-
tions of the controller. It can be modified as
explained below.
Using passwords is optional. Refer to the
Installation Setup section of this manual to
enable or disable passwords (section 4.5).
Refer to the Installation Setup menu to
enable/disable the password protection
(see sec. 4.5).
Choose an easy-to-remember password
and write it down in a safe place!
Changing the Password4.2.1.
Select:1.
Current Conditions (Main Menu)
Setup *
User
Password
* A password may be required to access this menu.
Password
Current mode Installer
Change User 0 * * *
Change Password * * * *
Use the adjustment buttons to set the first2.
number of the password then press the right-
arrow key. Proceed the same way to enter all
numbe rs of the pas sword then pres s the right-
arrow key. The user is then identified.
If the installation password or user 2 pass-3.
word is posted, the prompt “Change Password”
appears on screen. Use the adjustment buttons
to set the new password code.
Use the adjustment buttons to confirm the4.
new installer pas sword then press the right-
arrow key to confirm the new password.
4.2.2. Retrieving a Lost Password
Select:1.
Current Conditions (Main Menu)
Setup *
User
Password
User Password**
* If the controller prompts for a password, enter the
factory password (contact your dealer).
**This menu is accessible from the factory level only.
User Password
User 1: 1111
User 2: 2222
Installer: 0000
The password of all user levels are dis-2.
played on screen.
4.3. Controller Programs
Program definition:
Programs are an assembly of settings (tem-
perature settings, relay assignment, probe
assignment, etc.) that can be enabled at dif-
ferent moment of the breeding process. In all,
the controller can use 3 different programs.
Automatic program selection:
The controller can automatically switch the
program selection when the animals reach a
certain age and/or as a function of outside
temperature. Refer to the Installation Setup
section of this manual to enable or disable the
automatic program switch (see section 4.5).
Refer to the Installation Setup section
of this manual to set the number of
programs in use and to enable or dis-
able the automatic program switch
(section 4.5).
4.3.1. Program Selection & Settings
The controller can automatically switch the
program selection when the animals reach a
certain age and/or as a function of outside
temperature. If the automatic program switch
option is enabled in the Installation setup (sec.
4.5), you must indicate the moment at which
each program starts.
Make sure the right program is selected
before adjusting any parameter.
Select:1.
Current Conditions (Main Menu)
Setup *
Program
* A password may be required to access this menu

10 KOOLMASTER PP20-VS2 rev.00
KOOLMASTER PP20-VS2
Program Settings
Use to navigate
Program 2 above day: 10
Program 3 above day: 20
Program 2 above Out T: 50.0
Program 3 above Out T: 75.0
Show Settings : Program 1
[ or ]
Running Prog.: Program 1
Set the following parameters:2.
Program #x above — If the program switch
is based on the animal age, select the day at
which programs 2 and 3 start; if the switch
is based on the outside temperature, select
the outside temperature above which each
program starts. Note that program 1 is au-
tomatically used when the animal age (or
outside temperature) is lower than the value
defined for programs 2 and 3.
Show settings of — Even when a program is
running you can still display parameter set-
tings of other programs without changing the
program in use. Select the desired program
to be displayed on screen. *Only the programs
that are enabled in the Installation Setup are avail-
able (see sec. 4.5).
Running program — This message is shown
when the program selection is made manu-
ally (i.e., it is not selected as a function of
the day and/or outside temperature). Select
the running program. *Only programs that are
enabled in the Installation Setup are available (see
sec. 4.5).
The day number refers to the animal age.
4.3.2. Copying & Pasting Programs
Use the copy-paste function to duplicate all
parameter settings associated to a program
onto another program. This avoids repeating the
same programming sequence several times.
Select:1.
Current Conditions (Main Menu)
Setup *
Copy/Paste
* A password may be required to access this menu.
Program Settings
Copy From: Program 1
Copy to: Program 2
Confirm? No
Set the following parameters:2.
Co py F ro m — Select the source program. The
one that will be duplicated.
Copy to — Select the target program. The
one on which the copied program will be
pasted.
Once a different source and target3.
programs are selected, the message “Con-
firm?” is displayed. Select “Yes” to start the
program duplication. The message “ Copy
in progress” is displayed. Wait until the data
transfer is over.
4.4. Measuring Units
Select:1.
Current Conditions (Main Menu)
Setup *
User
Units
* A password may be required to access this menu.
Unit Selection
Time Display AM/PM
Temperature Deg F
Water Liter
Static Pressure “WC
Select the proper measuring units:2.
Time display — AM/PM / 24 hours;
Temperature units — Celsius (Deg C) or
Fahrenheit (Deg F).
Water — Gallons / Liters
Static Pressure — Inches of water (“WC) or
Pascal (Pa).
Measuring units are common to all pro-
grams of the controller.

11
KOOLMASTER PP20-VS2 rev.00
KOOLMASTER PP20-VS2
4.5. Installation Setup
The following section shows how to cus-
tomize the controller for your particular
application. It shows how to enable and set
the outputs of your controller. Normally, this
setup needs to be done only once.
Unshared Parameters4.5.1.
The following parameters must be set sepa-
rately for each controller program in use.
Select:1.
Current Conditions (Main Menu)
Setup *
User
Installation
* A password may be required to access this menu.
Hint: use the right and left arrow keys to
move up and down through the display
by pages.
Set the following parameters:2.
Running Prog: — This is the program cur-
rently being used by the controller (it is not
necessarily the program being displayed on
screen (see “Show Settings” below)). *This piece
of information is shown for consultation purposes
only. Refer to section 4.3.1 if you want to change
the program in use.
Show Settings — The settings displayed on
screen are related to this program (they are
not necessarily related to the program in use).
*This piece of information is shown for consultation
purposes only. Refer to section 4.3.1 if you want to
change the program to be displayed.
Number of feeders — The controller has 2 in-
puts that are used to monitor the run time of
feeder motors. Enable the proper number of
feeder inputs (0 to 2 feeders).
Number of heating stages — Enable the
proper number of heating stages (0 to 3
heating stages).
Number of fan stages — Enable the proper
numbe r of fan s tages (1 to 12 fan stage s).* The
number of fan stages is limited by the stage number
that signals the beginning of tunnel ventilation. Refer
to section 6.4 to select the rst tunnel stage.
Number of clock outputs — Enable the
proper number of clock outputs (0 to 2 clock
outputs).
Number of clock cycles — If clock outputs
are enabled, select how many timers (cycles)
each output uses (1 to 12 cycles).
Nu m ber o f 0 -10V ou tpu ts — Enable the proper
number of 0-10V outputs (0 to 2 outputs).
Number of natural ventilation curtains —
Enable the proper number of natural ventila-
tion curtains (0 to 2 curtains).
Curtain Compensation — Select “Yes” to en-
able a compensation on the opening of natural
ventilation curtains as a function of the outside
temperature. *Accessible if natural ventilation cur-
tains are enabled above and if an outside temperature
sensor is enabled in sec. 4.7.1.
Number of Tunnel Doors — Enable the proper
number of tunnel doors (0 to 2 tunnel doors).
Use a Second Set of Probes — Select “Yes”
to use a second set of probes to measure the
room te mperat ure whe n the controller is in tun -
nel ventilation or select “No” to keep using the
same set of probes for all ventilation modes.
Nu m ber o f I nle t s — The controller can control
two air inlets. Enable the proper number of
inlets.
Variable fans (Ramping) — Select “V1” to
enable variable output 1; select “V1-V2” to
enable variable outputs 1 & 2; select “None”
to disable variable outputs (if variable fans
are not used, the controller will automatically
ramp up the fan speed of stage 1 to make a
smooth transition between minimum ventila-
tion cycles and fan stage 1).
Misting— The controller can control one misting
output. Select “Yes” to enable this output.
Kool-Cels® — The controller can control one
Kool-Cel® output. Select “Yes” to enable this
output.
Stir fans — The controller can control one
stir fan output. Select “Yes” to enable this
output.
So ak i ng — Th e control ler can control one soak-
ing output. Select “Yes” to enable this output.
Lights — The controller can control one light
output. Select “Yes” to enable this output.
# Cycles Light — Enable the desired number
of light cycles (from 1 to 5). *This parameter is
accessible if the light output is enabled above.
Cl ose i n l ets i n n at u ra l — Select “Yes” for inlets
to close when the controller enters in natural
ventilation. *Accessible if natural ventilation cur-
tains and vent inlets are enabled.
Installation
Use to navigate
Running Prog: Program 1
Show Settings: Program 1
Unshared Parameters
# Feeders 2
# Heater stages 3
# Fan stages 8
# Clocks 2
# Cycles Clock 1 12
# Cycles Clock 2 12
# 0-10V Outputs 2
# Natural Curtain 2
Use Curtain 1 Compens. Yes
Use Curtain 2 Compens. Yes
# Tunnels 2
Use Second Set Probe? Yes
# Inlets 1
Variable? V1,V2
Use Misting? Yes
Use Kool-Cel? Yes
Use Stir Fan? Yes
Use Soaking? Yes
Use Light? Yes
# Cycles Light 4
Close Inlet in Natural Yes

12 KOOLMASTER PP20-VS2 rev.00
KOOLMASTER PP20-VS2
Shared Parameters4.5.2.
The following parameters must be set only
once since they are common to all controller
programs.
Select:1.
Current Conditions (Main Menu)
Setup *
User
Installation
* A password may be required to access this menu.
Hint: use the right and left arrow keys to
move up and down through the display
by pages.
Installation
Use to navigate
[...]
Shared Parameters
Use Curtain 1 Whisker? Yes
Use Curtain 2 Whisker? Yes
Do not close Inlets until
a Whisker is engaged ? No
Hi T° Restart? Yes
# Mortality Histories 1
Use Heater Lo/Hi Fire ? Yes
Tunnel Follow Natural? Yes
Tunnel Open As: Sec / %
Inlet 1 Mode Time/Pot.
0-10V 1 Type 0-10V
0-10V 1 Mode Ventil.
0-10V 1 Follow SetP? Yes
0-10V 2 Type 0-10V
0-10V 2 Mode Heat Lamp
0-10V 2 Follow SetP? Yes
Mist Follow Set Point? Yes
Kool-Cel Follow SetP? Yes
Stir Fans Follow SetP? Yes
Use Backup Relay Yes
Use RP-16 Yes
V1 Abs Min. Speed % 20
V1 Motor Curve 4
V2 Abs Min. Speed % 20
V2 Motor Curve 4
Use Age? Yes
Set the following parameters:2.
Cu r t a i ns ’ Whi s ker sw itch — Whisker switches
are used to tell the controller when natural
ventilation curtains are sufficiently opened.
Select “Yes” to enable the whisker switch
input of each curtain or select “No” if these
switches are not used.
Don’t close inlets until Whisker engaged —
It is possible to prevent inlets from closing in
natural mode when the Whisker switch is not
engaged. Select “Yes” to use this restriction.
*Accessible if the “Close inlets in natural” param-
eter is enabled in previous section and if a Whisker
switch is enabled above.
Hi T° Restart? — This security function al-
lows restarting the fans that were stopped
and opening the inlets if the room temperature
gets too high in natural ventilation. Select
“Yes” to enable this function. *This parameter
is accessible if at least 1 natural ventilation curtain
uses a whisker switch.
# of Mortality history menus — Mortality in-
formation can be stored in different mortality
history menus. Enable the desired number of
mortality history menus (1 to 8 menus).
Use Heater Lo/Hi Fire — Select “Yes” to acti-
vate the heating outputs’ Lo & Hi fire option.
This function allows doubling the number of
heating stages.
Tunnel follows Natural — Select “Yes” to use
tunnel doors in natural ventilation. When they
are used in natural ventilation, tunnel doors
follow the same progression as natural venti-
lation curtains (tunnel door 1 follows curtain
1, tunnel door 2 follows curtain 2); select
“No” to disable this function.
Tunnel Open As — The controller can either
display the tunnel openings as time values
(in seconds) or as positions (in %). Select the
desired display mode.
Inlet mode — Inlet #1 can either operate in
timer mode or according to a potentiometer.
Select “Pot” to use a potentiometer or select
“Timer”. Note that the second inlet can only
operate in timer mode. *Accessible if an inlet
output is enabled above.
0-10V type — Select the type of signal used
by each 0-10V output (0-10V or 10-0V). *Ac-
cessible if 0-10V outputs are enabled above.
0-10V mode — Select the function of each
0-10V output. *Accessible if 0-10V outputs are
enabled above.
0-10V ventilation output — When it is used
for ventilation, the 0-10V output acts as a
fan stage and uses independent temperature
settings.
0-10V heat mat — When it is used to control
heat mats, the 0-10V output is activated at
its maximum intensity when the temperature
of chosen probes falls below the start tem-
perature of the output.
0 -10V h eat l amp — When it is used to control
heat lamps, the 0-10V output starts running
at its minimum intensity when the tempera-
ture of specific probes falls below the start
temperature of the output. The intensity of
the heat lamp output increases gradually as
the temperature decreases.
0 -10 V i n l e t — When it is used as an air inlet, the
0-10V opens and closes an actuator as a
function of the ventilation level.
0-10V output follows set point — Operating
temperatures of 0-10V outputs can either be
related to the set point – which means the
controller automatically adjusts them when
the set point changes – or they can be set as
absolute values. Select “Yes” if they follow
the set point or select “No” if they set as abso -
lute values. Set this parameter separately for
each 0-10V output. *Accessible if 0-10V outputs
are enabled above.
Misting output follows the set point — Op-
erating temperatures of the misting output
can either be set as absolute values or they
can be related to the set point. Select “Yes”
if they follow the set point or select “No” if
they set as absolute values. *Accessible if the
misting output is enabled above.
Kool-Cel® output follows the set point —
Operating temperatures of the Kool-Cel®
output can either be set as absolute values
or they can be related to the set point. Select
“Yes” if they follow the set point or se lect “No”
if they set as absolute values. *Accessible if the
Kool-Cel® output is enabled above.
Stir fan output follows the set point — Op-
erating temperatures of the stir fan output
can either be set as absolute values or they
can be related to the set point. Select “Yes”
if they follow the set point or select “No” if
they set as absolute values. *Accessible if the
stir fan output is enabled above.
Backup relay — The controller can control
one backup relay. Select “Yes” to use a
backup relay.
Use RP-16 — Select “Yes” if an external relay
panel (RP-16) is connected to the controller.
V1-V2 Ab s M i n. S pee d % — Set the absolute
minimum speed of both variable outputs
(V1 & V2). *Accessible if variable outputs are
enabled above.

13
KOOLMASTER PP20-VS2 rev.00
KOOLMASTER PP20-VS2
V1-V2 Motor curves — The relationship be-
tween the voltage supplied to a motor and
its operating speed is described by a motor
curve. This curve varies with the make and
capacity of the motor. The various motors
available in the industry have been divided
into ten categories and the controller has been
programmed with a different motor curve for
each of these categories. Select the proper
motor curve to make sure the controller sup-
plies the correct voltages according to the
type of fan motors used (refer to the motor
curve table on the back of the controller’s
installation guide).
Use Age? — Some functions of the con-
troller are based on the age of the animals
(temperature curve, minimum speed curve
& programs). Select “Yes” to use age-based
functions or select “No” to disable them.
Use temperature curve — The temperature
curve is used to change the temperature
set point over time. Select “Yes” to use this
curve. *Accessible if age-based functions are enabled
above.
Use minimum speed curve — The minimum
speed curve is used to change minimum ven-
tilation rate over time. Select “Yes” to enable
this curve. *Accessible if age-based functions are
enabled above. In addition, note that only 1 curve
can be applied in minimum ventilation: the minimum
speed curve or the ON Time curve (see below).
Use ON Time curve — The ON Time curve
is used to change the “On Time” portion of
the minimum ventilation timer with time.
This curve is used by the variable-speed
fans. Select “Yes” to enable it. *Accessible if
age-based functions are enabled above. In addition,
note that only 1 curve can be applied in minimum
ventilation: the minimum speed curve or the ON Time
curve (see above).
Outside T° Comp. on bandwidth 1 & 2 —
Select “Yes” to let the controller adjust the
bandwidth of stages 1 and 2 as a function of
the ou tside tempe rature. *Available if the outside
temperature probe is enabled (see section 4.7).
Number of programs — The controller can
use several temperature programs. Enable
the desired number of programs (1 to 3
programs)
Switch program by Age / Out T° ? — The
controller can automatically enable a new
program when the animals reach a certain age
and/or as a function of outside temperature.
Specify what factor causes a change in the
program selection — “A g e” and/or “ Out T°”.
Answer “No” to both questions if you do no
want the controller to change the program
automatically.
Use password — Select “Yes” to enable the
password protection or “No” to disable it.
Us e pa sswor d l eve l? — Select the default user
level used by the controller (user 1, user 2 or
installer). *Accessible if the password protection
is enabled above.
Clear alarms? — Select “Yes” to reset the
alarm log.
Di g i t d is p l ay — Sele ct what piece of i nforma -
tion must be shown on the red LED display:
Temp.only — Temperature only;
Temp/Inlet 1 — T° + position of inlet 1.
Temp/Inlet 2: T° + position of inlet 2.
Temp/Inlet 1/Inlet 2 —
T°+ position of inlets 1 & 2
Clear Relay Assignment ? — Select “Yes” to
clea r the assi gnment b etween relays an d out-
puts of all programs. Before clearing the relay
assignment, the controller asks for confirma-
tion; select “Yes” again to confirm.
ZC ON/OFF (Advanced) — This is the timer
that is being used by the variable-speed fans
in case of a missing zero crossing alarm. Set
it to the desired value. *This parameter is only
accessible from the factory mode.
Installation
Use to navigate
Use Age? Yes
Use Temperature Curve? Yes
Use Min Speed Curves? Yes
Use ON Time Curve? Yes
Out T° Comp. On Bdw 1&2 Yes
Number of Programs 3
Switch Program by Age Yes
Switch Program by OutT Yes
Use Password? Yes
Use Password Level? Yes
Clear Alarm Log? No
Digit Display T°
Clear Relay Assign.? Yes
Confirm ? No
ZC ON 30 sec
ZC OFF 30 sec

14 KOOLMASTER PP20-VS2 rev.00
KOOLMASTER PP20-VS2
4.6. RH Compensation
Setup
The controller offers different ways to com-
pensate for high and low relative humidity
(RH) levels in the barn. This section shows
how to enable the desired RH compensation
functions. Refer to chapter 10 of this manual
to get more information about each of these
compensation methods.
Select:1.
Current Conditions (Main Menu)
Setup *
User
RH Compens**
* A password may be required to access this menu.
** Accessible if a humidity sensor is enabled (sec. 4.7.1)
Enable or disable the following relative2.
humidity (RH) compensation options:
The following parameters are common
to all programs of the controller.
RH Compensation
RH Compens.OnTime? Yes
RH Compens.Variables? Yes
RH Compens.Heaters? Yes
Use Mist Shutoff? Yes
Use Mist on Lo %RH Yes
Use Kool-Cel Shutoff Yes
RH Compens.OnTime? — Select “Yes” for
the controller to adjust “On Time” portion of
minimum ventilation cycles as a function of
the relative humidity level. *This parameter is
accessible if the “On Time Curve” is enabled in the
setup menu (sec. 4.5).
RH Compens.Variables? — The controller
can compensate for high humidity levels by
increasing the speed of variable fans. Select
“Yes” to use this compensation method. *Ac-
cessible if variable outputs are enabled the Instal-
lation Setup (sec. 4.5).
RH Compens.Heaters? — The controller can
compensate for high humidity levels by acti-
vating heating outputs in timer mode. Select
“Yes” to use this compensation method.
Mi s t S hutof f — The controller can deactivate
the misting output when humidity levels are
too high. Select “Yes” to use this compensa-
tion method.
Use Mist Shutoff? — The controller can ac-
tivate misting outputs when humidity levels
are too low. Select “Yes” to use this compen-
sation method.
Use Kool-Cel® Shutoff — The controller can
deac tivate the Kool - Cel® o utp ut when hu mid -
ity levels are too high. Select “Yes” to use this
compensation method.
Probe Setup4.7.
4.7.1. Probe Activation
Follow these steps to enable or disable the
probe inputs.
Select:1.
Current Conditions (Main Menu)
Setup *
User
Probes
* A password may be required to access this menu.
The following parameters are common
to all programs of the controller.
Probe Selection
Number of Inside Probe 4
Use Inside RH Probe? Yes
Use Outside RH Probe? Yes
# Water Meter 8
# Outside T° Probe 2
Use SP Probe? Yes
Enable or disable the following probe2.
inputs:
Inside probe — Select the number of inside
temperature probes that are connected to the
controller (1 to 8 probes).
Inside relative humidity (RH) probe — Select
“Yes” if an indoor humidity probe is connected
to the controller.
Ou tsi d e rel a ti ve h u mid i t y (R H) p ro b e — Select
“Yes” if an outdoor humidity probe is con-
nected to the controller.
Water meter — Enable the desired number
of water meter inputs (1 to 9). Note that the
controller only has 1 built-in water meter in-
put. Connect water meters 2-9 to an external
water meter module.
Outside T° — Select the number of outside
temperature probes that are connected to the
controller (0 to 2 probes).
Static pressure (SP) probe — Select “Yes” if
a static pressure sensor is connected to the
controller.

15
KOOLMASTER PP20-VS2 rev.00
KOOLMASTER PP20-VS2
4.7.3. Probe Assignment
Cooling and heating outputs either run ac-
cording to the room temperature or according
to the average reading of chosen temperature
probes.
Room Temperature Sensors: Most cooling
outputs of the controller (misting output,
tunnel fans, stir fans, etc.) operate according
to the average temperature in the room. The
user must choose what temperature probes
are used to measure this room temperature.
Probe Set 2: The selection of probes that is
used to measure the room temperature can be
changed in tunnel ventilation to compensate
for changes in airflow patterns that can dis-
tort the room temperature calculation. If the
second probe set is enabled in the Installation
Setup (sec. 4.5), you must assign tempera-
ture probes to this second probe set.
Select:1.
Current Conditions (Main Menu)
Setup *
Probe Assignment
Select the desired output**:
- Room;
- Probe Set 2;
- Heaters 1-3 ;
- Heaters 1-3 Hi fire (opt.) ;
- 0-10V outputs 1-2;
- Natural ventilation curtain 1-2;
- Inlet 1-2.
* A password may be required to access this menu.
** Only outputs that are enabled in the Setup menu
are displayed (sec. 4.5).
1 2 3 4 5
--- --- --- --- ---
6 7 8
--- --- ---
Heater 1 Probe Assignment
Assign the desired temperature probes to2.
the selected output: select “ “ to assign a
probe or select “- - -“ for probes that are not
assigned to the output.
A template is available at the end of this
manual to write down your selection of
sensors.
4.7.2. Probe & Water Meter Cali-
bration
You can slightly adjust the reading of each
probe input in order to obtain accurate and
uniform readings from all probes. In addition,
if a water meter is used, you must calibrate
its water flow rate.
Select:1.
Current Conditions (Main Menu)
Setup *
User
Prb Calib
* A password may be required to access this menu.
The following parameters are common
to all programs of the controller.
Probe Calibration
Use to navigate
Temperature Probe 1 0.0 °F
Temperature Probe 2 0.0 °F
Temperature Probe 3 0.0 °F
Temperature Probe 4 0.0 °F
Outside Probe 1 0.0 °F
Outside Probe 2 0.0 °F
Inside Humidity 0 %
Outside Humidity 0 %
Static Pressure .000 ”WC
Water 1 Calibration 1 g/p
Water 2 Calibration 1 g/p
Water 3 Calibration 1 g/p
Adjust the reading of the probes2.
(if required).
Temperature probes (indoor & outdoor) —
The reading of inside and outside temperature
probes can be adjusted of ±3°F (±1.7°C).
Relative humidity probe — The reading of
inside and outside humidity probes can be
adjusted of ±3%.
Static pressure probe — The reading of the
static pressure probe can be adjusted of ±
0.030”WC (± 7Pa).
Water meter calibration — Specify the flow
rate of each water meter. It can be adjusted
from 1 to 100 gallons (or liters) per pulse.
4.8. Relay Assignment
Assigning Relays to the4.8.1.
Outputs
You must assign On/Off relays to each output
of the controller. Use provided output stick-
ers to identify the function of each relay on
the faceplate of the controller.
Select:1.
Current Conditions (Main Menu)
Setup *
Relays
Select the desired output
* A password may be required to access this menu
(sec. 4.2).
**Only outputs that are enabled in the Setup menu
are available (sec. 4.5).
1 2 3 4 5
--- --- --- --- ---
6 7 8 9 10
TMR --- --- ---
Fan Stage 6 Relay Assignment
Select a relay then set its status as fol-2.
lows:
: The relay is assigned to the out-
put;
- - - : The relay is not assigned to the
output;
TMR : The load connected to the relay
will run in timer mode (available
on fan stage outputs only).
Relays 21-36 correspond to relays 1-16
of the external relay panel.
Proceed in similar fashion to assign relays3.
to each output in use:
Fan stages 2-12 — Fan stages can either ac-
tivate regular on/off relays and/or timer-based
relays. When a timer-based relay is assigned
to a fan stage, the relay runs in timer mode
when the fan stage is active. This is useful
to operate misting units for instance. To use
timer-based relays, set the relay status to
“TMR” (see example above).

16 KOOLMASTER PP20-VS2 rev.00
KOOLMASTER PP20-VS2
4.8.4. Night Settings
Night functions allow changing the target
room temperature and the minimum ventila-
tion level when the night comes (refer to the
Minimum Ventilation chapter of this manual
to set the night fan speed).
Select:1.
Current Conditions (Main Menu)
Setup *
User
Day/Night
* A password may be required to access this menu.
Day Night Settings
Night SetPoint? Yes
Night Min.Vent? Yes
Night Heater Offset Yes
Day Time 6:00A h:m
NightTime 6:00P h:m
Transition 60 min
Set the following parameters:2.
Night Set Point? — Select “Yes” to use a
different target temperature at night; select
“No” to disable this function.
Ni g ht Min i m um Vent i lat ion? — The controller
can use a different minimum ventilation fan
speed at night. Select “Yes” to use particular
minimum ventilation night settings.
Ni g ht He ate r Of f s et — The controller can use
a different heating settings at night. Select
“Yes” to enable these night settings.
Day Time — Set the time at which day set-
tings start being used. *Accessible if a night
function is enabled above.
Night Time — Set the time at which night
settings start being used. *Accessible if a night
function is enabled above.
Transition — If the night set point is enabled
above, a transition is made from one set point
to the other. Set this transition time to the
desired value.
1 2 3 4 5
--- --- --- --- ---
6 7 8 9 10
--- --- --- --- ---
Min Vent. Relay Assignment
Set the status of each relay: select “2. “ if
the relay is used in minimum ventilation or
select “- - -” if it is not.
Relays 21-36 correspond to relays 1-16
of the external relay panel.
4.8.3. Variable Output Assignment
Two variable outputs can be used to provide
variable-speed ventilation. If they are used,
assign each of them to proper fan stages.
Select:1.
Current Conditions (Main Menu)
Setup *
Relays
Variables**
* A password may be required to access this menu.
** Accessible if variable outputs are enabled (sec. 4.5).
Fan Variable Assignment
Fan Stage 1 Variable 1 Var
Variable 2 Var
Fan Stage 2 Variable 1 On
Variable 2 Off
Set the output status separately for each2.
fan stage in use:
Var — The variable fan output is assigned to
the fan stage and operates in variable mode:
when the stage starts, the variable fan starts
running at its minimum intensity. The fan
intensity gradually increases as the room
temperature increases.
On — The variable fan output is assigned to
the fan stage and operates in on/off mode:
the fan runs at 100% when the fan stage is
on and stops when the stage is off.
Off — The variable output is not assigned.
If the last fan stage uses a variable
output, the output must use the on/off
operating mode. Do not set the operat-
ing mode of the last fan stage to the
variable mode.
Tunnel 1-2 / inlet 1-2 / natural curtains 1-2 —
Relays 7-8 and relays 15-20 have specially
been designed for the connection of actua-
tors. When actuators are connected to these
relays, their open and close relays can never
be activated at the same time.
Feeding output — Feeder relays are used to
stop fe e der s whe n a fe eder run time a larm oc-
curs. These normally closed relays open when
the alarm condition is detected. *Accessible if
the feeder alarm condition is enabled (sec. 12.3).
Backup relay — The backup relay box relay is
a normally closed relay which opens in case
of a power failure.
Shutoff fans in natural ventilation — It is
possible to shutoff some fan output when
the controller enters in natural ventilation
(on/off fans and variable fans). Refer to the
natural ventilation section of this manual to
get further information about this feature.
Heating stages 1-3 & Hi Fire 1-3 (opt.);
Misting output;
Soaking output;
Kool-Cel® output;
Clock outputs 1-2;
Stir fan output;
Light output.
Worksheet showing default relay assign-
ment and empty templates are available
the end of this manual.
4.8.2. Assigning Min. Vent. Relays
This procedure shows how to assign on/off
relays to minimum ventilation cycles. Cho-
sen relays will switch during the “On Time”
portion of minimum ventilation cycles. Refer
to section 6.1 for further information about
minimum ventilation cycles.
Select:1.
Current Conditions (Main Menu)
Min. Vent.
MinV Relays*
* Accessible if the “Minimum Ventilation Relay status”
option is enabled in section 6.1.2. A password may also
be required to access this menu (section 4.2).

17
KOOLMASTER PP20-VS2 rev.00
KOOLMASTER PP20-VS2
4.9. Clean Mode
The clean mode is used to interrupt regular
operations of the controller when the room is
empty. When this mode is enabled, the con-
troller closes all tunnel doors and curtains and
then only provides a minimum level of heat
and ventilation (optional). If minimum ventila-
tion is used in the clean mode, all inlets will
open to their respective minimum ventilation
position; otherwise they remain closed. The
letters “CLn” are shown on the LED display
when the clean mode is active.
Cleaning the room: A soaking output can be
activated to clean up the room. If this output
is used, soaking cycles automatically start
when the clean mode is on. Refer to chapter
11 of this manual to get further information
about the soaking output.
Clean mode set point: In clean mode, fans
that are used to provide minimum ventilation
and heaters operate according to the clean
mode set point: heaters turn on when the
room temperature is lower than the clean
mode set point and fans turn on when the
temperature is higher than the set point.
Refer to section 5.1 to adjust the clean mode
set point.
Low temperature alarm: The controller can
sound an alarm if the temperature gets too
low while the controller is in clean mode. Re-
fer to section 12.3 to set this alarm limit.
Select:1.
Current Conditions (Main Menu)
Clean Mode
* A password may be required to access this menu.
Clean Mode
Clean Mode SetPoint 45.0 °F
Clean Mode Status: Off
End of Clean Delay: 15 min
Use Min Ventilation ? No
Detect Lo Temperature? Yes
Set the following parameters:2.
Clean mode set point — Select what is the
target room temperature while the controller
operates in clean mode.
Clean mode status — Select “On” to enable
the clean mode; select “Off ” to disable it.
End of clean delay — At the end of the clean
mode, the controller waits for a certain time
before monitoring temperature alarms again.
Specify the time required for the room tem-
perature to get back to normal or select “Off ”
to disable this function (decrease the param-
eter value until letters “Off ” are displayed).
Use minimum ventilation? — Select “Yes” to
activate minimum ventilation cycles while the
clean mode is on.
Detect low temperature? — Select “Yes” to
enable the low temperature alarm limit or
select “No” to disable this alarm condition.
4.10. Test Mode
The test mode is used to simulate temperature
and relative humidity changes and to verify
the controller’s performances. When it is
enabled, all outputs of the controller operate
according to the simulated inside and outside
temperature and according to the simulated
level of relative humidity.
Select:1.
Current Conditions (Main Menu)
Setup *
Test Mode
* A password may be required to access this menu.
Test mode
Test Mode Off
Temperature 72.3 °F
Outside T° -40.0 °F
Inside Humidity 40 %
Set the following parameters:2.
Test Mode — Switch on the test mode status
then set the simulated inside & outside tem-
perature and the humidity level. *The outside
temperature and inside humidity factors are only
accessible if an outside temperature sensor and
humidity sensor are enabled (see sec. 4.7.1)
The test automatically ends after 15 min-
utes of inactivity. It can also end sooner
by switching the test mode status back
to “Off”.
4.11. Version
This menu shows the version number of your
controller program. This piece of information
is useful to get technical support.
Select:1.
Current Conditions (Main Menu)
Setup *
User
Version
* A password may be required to access this menu.
KOOLMASTER PP20-VS2
SOFTWARE VX.X
FIRMWARE VX.X

18 KOOLMASTER PP20-VS2 rev.00
KOOLMASTER PP20-VS2
TEMPERATURE SET-5.
TINGS
5.1. Temperature Set Point
The set point is a target temperature in
the room. The activation of most outputs
of the controller is based on this reference
temperature.
Select:1.
Current Conditions (Main Menu)
Set Point
Set Point
Temp Curve
Set Points
Current 75.5 °F
Day 70.0 °F
Night 75.5 °F
Clean Mode 35.0 °F
Outside 75.0 °F
Set the following parameters:2.
Set point settings are common to all
programs of the controller.
Current set point — This is the current tem-
perature set point in use. This value cannot
be changed; to modify the set point, change
the day or night set points below.
Day s et po i nt — Set the temperature set point
that is used during the day (this set point is
used all day long if the night set point is not
enabled). The controller can also change the
day set point automatically over time by us-
ing a curve (see section 5.2). *This parameter
can only be modied while the temperature curve is
inactive (sec. 5.2).
Night set point — A different temperature
set point can be used at night. The night set
point can be used to lower the target room
temperature for instance. The night set point
is relative to the day set point, which means
that it is automatically adjusted when the day
set point changes. Set the night set point to
the de sired value. *Accessible if the night set point
is enabled (see section 4.10).
Clean mode set point — Select what is the
target room temperature while the controller
operates in clean mode.
Ou t sid e s et p o i nt — The controller can adjust
the moving speed of natural ventilation cur-
tains as a function of outside temperature.
When this function is used, the controller
refers to the outside temperature set point
to control the moving speed. Set the outside
temperatu re to the desired value. *Accessible if
the outside temperature sensor is enabled in section
4.7.1 and if the curtain compensation is enabled in
the Installation Setup (section 4.5).
5.2. Temperature Curve
Principle of Operation5.2.1.
The controller can automatically adjust the
target room temperature (day set point) over
time by using a curve.
A curve is composed of 10 steps. Each step
specifies a day number and a temperature set
point for that day (the day number refers to
the animal age). Once the curve is activated,
the controller changes the set point every
hour in a linear fashion between consecutive
steps of the curve. When the last step is
reached, the controller keeps using the tem-
perature set point associated to that day.
Set Point
90.0
8 7. 2
84.4
81.6
78.8
76.0
73.2
70.4
6 7.6
64.8
62.0
1 5 10 14 19 24 28 33 38 42 47 Day
Temperature
Set Point Curve
Notes: Certain restrictions apply to reduce
the risk of errors:
The highest possible day number is 450.3.
Decreasing day numbers is not allowed.4.
All ten steps must be specified. If you don’t5.
need ten different steps, repeat the last tem-
perature for each unnecessary step.
5.2.2. Settings
Select:1.
Current Conditions (Main Menu)
Set Point
Temp Curve*
*A password may be required to access this menu.
Cur. Day 0 day
Set Point 70.0 °F
day 1 78.0 °F
day 10 75.0 °F
day 15 70.0 °F
day 20 65.0 °F
day 25 63.0 °F
day 30 61.0 °F
day 35 60.0 °F
day 40 60.0 °F
day 45 60.0 °F
day 50 60.0 °F
Status Off
Temperature Curve Program 1
Use to navigate
The following parameters can only be
modified while the curve is off.
If the curve is running, it is still possible
to adjust the set point value of all curve
steps simultaneously with the curve
offset parameter (see sec. 5.2.3).
Set the following parameters:2.
Current day — This is the current age of the
animals. This value may be changed to move
backward or forward on the curve. A change
in the current day also changes the animal
age in the “Age & mortality” menu.
Set point — The day set point is displayed.
Day numbers — Set the day at which each
step starts. The day number refers to the
animal age. It is adjustable from -5 to 450
days. Negative values are used to prepare
the house before letting the animals enter.
*This parameter can only be modied while the
curve is disabled.
Te m per atu re se t poi n ts — Assign a temperature
set point to each step of the cur ve. *This param-
eter can only be modied while the curve is disabled or
by using the curve offset function (sec. 6.1.3).
Status — Select “Yes” to activate the curve.
Once the curve is on, the controller auto-
matically adjusts the set point automatically
between consecutive points of the curve; for
this reason, curve steps cannot be modified
while the curve is running.

19
KOOLMASTER PP20-VS2 rev.00
KOOLMASTER PP20-VS2
5.2.3. Modifying Curve Points
You can adjust the temperature set point as-
sociated to all curve points while the curve
is running.
Select:1.
Current Conditions (Main Menu)
Set Point
Temp Curve
Add/Subs Temp
* Accessible while the curve is running only.
Add/Subs Temperature Curve
Curve Offset 0.0 °F
Set the following parameters:2.
Temperature curve offset — Select the num-
ber of degrees that need to be removed or
added to all set points of the temperature
curve (+/- 10°F). *Accessible if the temperature
curve is currently running.
VENTILATION & COOLING6.
6.1. Minimum Ventilation
Minimum Ventilation Cycles6.1.1.
Definition: Minimum ventilation cycles are
activated when the average room temperature
is below the start temperature of fan stage 1.
Running the fans even though ventilation is
not required for reducing the room tempera-
ture is useful to reduce humidity levels and
supply oxygen to the room. It also prevents
the fans from freezing in winter.
Minimum ventilation timer: The minimum
ventilation timer is composed of an “On Time”
and of a “Cycle Time”. The fans stay on during
the “On Time” then stop until the end of the
cycle. This timer is common to all programs
of the controller.
Min.Vent
Fan Status
ON
OFF
Time
ON Time
Cycle Time
Minimum
Ventilation Timer
Minimum ventilation fans: If variable outputs
are enabled, minimum ventilation cycles are
ensured by the variable-speed fans of stage 1
and by chosen On/Off fans (optional). If vari-
able outputs are not used, minimum ventila-
tion is ensured by On/Off fans only. Refer to
section 4.8.2 to assign these On/Off fans
and refer to section 4.9 to assign variable
fans to stage 1.
Automatic adjustment of the min. vent. rate
If variable-speed fans are used in minimum
ventilation, the controller can automatically
increase the minimum ventilation rate over
time with curves: a curve can be defined to
increase the minimum ventilation fan speed
over time and another curve can be defined to
increase the run time of the fans. *Refer to sec-
tion 4.5 to enable the Speed and/or the On Time curve
and refer to section 6.1.3 to dene these curves.
Night fan speed: If the nighttime minimum
ventilation function is enabled (section 4.10),
you can select another minimum ventilation
fan speed which will be used at night.
6.1.2. Min Ventilation Settings
Select:1.
Current Conditions (Main Menu)
Min Vent
Minimum Ventilation
Use to navigate
Variable 1
Minimum Speed 35 %
Night Speed 25 %
Status On
On Time 15 sec
Cycle Time 120 sec
Min Speed St2+ 50 %
Variable 2
Minimum Speed 35 %
Night 25 %
Status On
On Time 15 sec
Cycle Time 120 sec
Min Speed St2+ 50 %
Relay Status On
On time 15 sec
Cycle time 120 sec
Set the following parameters:2.
Vari a b le 1-2 m i n i mu m ve nti l ati o n spe ed (re g u -
lar & night speeds) — Specify the minimum
ventilation speed of each variable fan; this is
the speed of the fans during the “On Time”
portion of minimum ventilation cycles. If night
minimum ventilation is enabled in section
4.10, set the minimum speed separately for
day and night. Also note that the minimum
venti latio n spee d must b e hig her than the ab -
solute minimum speed of the variable output
(as defined in section 4.5). *This parameter is
accessible if variable fans are assigned to stage 1. In
addition, this parameter can only be modied while
the speed curve is inactive (sec. 6.1.2.2).
Variable 1-2 status — Set the status of each
variable output: select “On” if the output is
used in minimum ventilation; select “Off ” if
it is not. *This parameter is accessible if variable
fans are assigned to stage 1.
On Time & “Cycle Time” of Var. outputs 1-2 —
Set the minimum ventilation timer separately for
each variable output. The timer is composed of
an “On Time” and “Cycle Time” . Note that the
“Cycle Time” includes the “On Time”, it must thus
be longer than the “On Time”. *This parameter is
common to all programs.
Min Speed Stage 2+ for Var. Outputs 1-2 —
Set the speed at which each variable output
starts running at the beginning of stage 2 and
beyond (see sec. 6.2).

20 KOOLMASTER PP20-VS2 rev.00
KOOLMASTER PP20-VS2
R e l a y s t a t u s — S e t t h e r e l a y s t a t u s t o “On” ifsome
On/Off relays need to be activated during
the “On Time” portion of minimum ventilation
cycles. Refer to section 4.8.2 to assign On/
Off fan relays.
Minimum ventilation timer — Set the timer
that is used by the on/off fan outputs in
minimum ventilation. The timer is composed
of an “On Time” and “Cycle Time” . Note that
the “Cycle Time” includes the “On Time”, it
must thus be longer than the “On Time”. *This
parameter is common to all programs.
6.1.3. Minimum Ventilation Curve
A curve is composed of 10 steps. Each step
specifies a day number and a minimum ven-
tilation speed (or “On Time”) for that day (the
day number refers to the animal age). When
the curve is activated, the controller changes
the minimum ventilation speed or the fan “On
Time” every hour in a linear fashion between
consecutive steps of the curve. When the last
step is reached, the controller keeps using the
speed (or “On Time”) associated to that day.
10
9
8
7
6
5
4
3
2
1
Min. Ventilation
Curve
1 2 3 4 5 6 7 8 10 11 12 DAYS
Min Vent.
Speed
(or On Time)
Notes: Certain restrictions apply to reduce
the risk of errors:
The highest possible day number is 450.1.
Decreasing day numbers is not allowed.2.
All ten steps must be specified. If you don’t3.
need 10 different steps, repeat the last speed
or “On Time” for each unnecessary step.
The4. “On Time” & speed curves must be set
separately for each program in use.
The5. “On Time” & speed curves must be set
separately for each variable output.
Select:1.
Current Conditions (Main Menu)
Min. Vent.
Select an “On Time” or a Speed curve:
Var 1 Curve Min Speed*
Var 2 Curve Min Speed*
Var 1 Curve On Time**
Var 2 Curve On Time**
Relay Curve On Time ***
* This menu is accessible if the minimum speed curve
and the variable outputs are enabled (sec. 4.5).
* This menu is accessible if the “On Time Curve” and
the variable output are enabled (sec. 4.5).
*** This menu is accessible if on/off fans are used
in minimum ventilation (see sec. 6.1.2).
V1 Min.Speed Curve Program 1
Cur.Day -5 day
Min.Speed 45 %
day 1 45 %
day 10 45 %
day 15 45 %
...
Status Off
or
ON Time Curve Program 1
Cur.Day -5 day
ON Time 60 sec
day 1 20 sec
day 10 22 sec
day 15 24 sec
...
Status Off
Set the following parameters:2.
The following parameters can only be
modified while the curve is off.
If the min speed curve is running, it is still
possible to adjust the value of all curve
steps simultaneously with the curve
offset parameter (see next section).
Current day — This is the current age of the
animals. This value may be changed to move
backward or forward on the curve. A change
in the current day also changes the animal
age in the “Age & mortality” menu.
Min Speed — The minimum speed displayed
on top represents the minimum ventilation
speed that is currently being used by the
selected variable fan.
On Time — The “On Time” displayed on top
represents the minimum ventilation run time
that is currently being used by the selected
variable fan. *This reading is accessible if a “On
Time” curve is selected.
Day numbers — Set the day at which each
step s tar ts. T he day number refers to the ani -
mal age. It is adjustable from -5 to 450 days.
Negative values are used to prepare the house
before letting the animals enter. t
Mi n S p eed S te ps — Se t the fan s peed associ-
ate d with each step of the curve. *This param-
eter only applies to the minimum speed curve and it
can only be modied while the curve is disabled.
ON Time Steps — Assign a minimum ventila-
tion “On Time” to each step of the curve. *This
parameter only applies to the “On Time” curve and it
can only be modied while the curve is disabled.
Status — Se lect “On” to activate the selected
curve. Once the curve is on, the controller
automatically adjusts the speed or the run
time of the selected variable fan in minimum
ventilation.
6.1.4. Modifying the Curve Points
You can adjust the speed associated to all
steps of a minimum speed curve while the
curve is running.
Select:1.
Current Conditions (Main Menu)
Min. Vent.
Var 1 or 2 Curve Min Speed*
Add/Subs Speed*
* This menu is accessible while the minimum speed
curve is running.
Add/Subs V1 Speed Curve
Curve Offset 0 %
Curve offset — Select the speed that needs
to be removed or added to all steps of the
minimum speed curve (+/- 10%). Set this
parameter separately for the curve of variable
outputs 1 & 2.*This parameter is accessible if the
minimum speed curve is currently running.
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