SMC Networks Thermo-con INR-244-639 User manual

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Thermo-con
INR-244-639
18.June.2004
Version 1.0
Keep available whenever necessary.
HEC-OM-H010-1

Contents
06/18/04 iii
Contents
Page
No.
1 Introduction------------------------------------------------------------------------------- 1-1
1.1 Scope and general description of use--------------------------------------------------------------------1-1
1.2 How to use operation manual-------------------------------------------------------------------------------1-1
1.3 Construction of operation manual--------------------------------------------------------------------------1-2
2 Safety Instructions--------------------------------------------------------------------- 2-1
2.1 Before using the Thermo-con--------------------------------------------------------------------------------2-1
2.1.1 Safety training-------------------------------------------------------------------------------------------------------------------------2-1
2.1.2 Identification of “Danger”, “Warning”, “Caution”and “Note”------------------------------------------------------------2-1
2.2 Position of “Warning”label and “Caution”label--------------------------------------------------------2-3
2.2.1 Position of “Werning”label--------------------------------------------------------------------------------------------------------2-4
2.2.2 Position of “Caution”labels-------------------------------------------------------------------------------------------------------2-5
2.2.3 Position of Ground label -----------------------------------------------------------------------------------------------------------2-6
2.2.4 Position of labels---------------------------------------------------------------------------------------------------------------------2-7
2.3 Precautions for running(safety interlock)-----------------------------------------------------------------2-8
2.3.1 Interlock list ----------------------------------------------------------------------------------------------------------------------------2-9
3 Caution on Installation --------------------------------------------------------------- 3-1
3.1 Environment ------------------------------------------------------------------------------------------------------3-1
3.2 Mounting-----------------------------------------------------------------------------------------------------------3-2
4 Unit Overview ---------------------------------------------------------------------------- 4-1
4.1 Model No. label and ETL’s label----------------------------------------------------------------------------4-1
4.2 Appearance ------------------------------------------------------------------------------------------------------4-2
4.3 Outline of operation---------------------------------------------------------------------------------------------4-3
4.3.1 Electrical diagram--------------------------------------------------------------------------------------------------------------------4-3
4.3.2 Mechanical system------------------------------------------------------------------------------------------------------------------4-4
5 Names and Functions of Components---------------------------------------- 5-1
5.1 Right view---------------------------------------------------------------------------------------------------------5-1
5.1.1 Connectors -----------------------------------------------------------------------------------------------------------------------------5-1

Contents
iv 06/18/04
5.1.2 Piping and Label--------------------------------------------------------------------------------------------------------------------- 5-2
5.1.3 Air Filter---------------------------------------------------------------------------------------------------------------------------------5-2
5.2 Top view----------------------------------------------------------------------------------------------------------- 5-3
5.2.1 Operation panel ---------------------------------------------------------------------------------------------------------------------- 5-3
5.2.2 Display ---------------------------------------------------------------------------------------------------------------------------------- 5-3
5.2.3 Handle----------------------------------------------------------------------------------------------------------------------------------- 5-4
5.2.4 Reservoir Cap------------------------------------------------------------------------------------------------------------------------- 5-4
5.3 Left view----------------------------------------------------------------------------------------------------------- 5-5
5.4 Control Mode---------------------------------------------------------------------------------------------------- 5-6
5.4.1 Auto Start ------------------------------------------------------------------------------------------------------------------------------ 5-6
5.4.2 Normal Control(Manual)----------------------------------------------------------------------------------------------------------- 5-6
5.4.3 Normal Control(Communication)----------------------------------------------------------------------------------------------- 5-6
5.4.4 Pump Stop----------------------------------------------------------------------------------------------------------------------------- 5-7
5.4.5 Safety Default------------------------------------------------------------------------------------------------------------------------- 5-7
5.4.6 Auto tuning----------------------------------------------------------------------------------------------------------------------------- 5-7
6 Specifications ----------------------------------------------------------------------------6-1
7 Preparation for Operation-----------------------------------------------------------7-1
7.1 Preparation for circulating liquid--------------------------------------------------------------------------- 7-1
7.2 Connect of Power Cable------------------------------------------------------------------------------------- 7-1
7.3 Supply of circulating liquid----------------------------------------------------------------------------------- 7-2
7.4 Check-------------------------------------------------------------------------------------------------------------- 7-3
7.4.1 Daily check---------------------------------------------------------------------------------------------------------------------------- 7-3
7.4.2 Check after seismic vibration and impact----------------------------------------------------------------------------------- 7-3
8 Operation-----------------------------------------------------------------------------------8-1
8.1 Condition after power up------------------------------------------------------------------------------------- 8-1
8.2 How to operate-------------------------------------------------------------------------------------------------- 8-2
8.3 Setting mode, Level 1----------------------------------------------------------------------------------------- 8-4
8.3.1 How to enter and return ----------------------------------------------------------------------------------------------------------- 8-4
8.3.2 Available mode in Level 1--------------------------------------------------------------------------------------------------------- 8-4
8.4 Setting mode, Level 2----------------------------------------------------------------------------------------- 8-6
8.4.1 How to enter and return ----------------------------------------------------------------------------------------------------------- 8-6
8.4.2 Available mode in Level 2--------------------------------------------------------------------------------------------------------- 8-6
8.5 Setting mode, Level 3----------------------------------------------------------------------------------------- 8-8

Contents
06/18/04 v
8.5.1 How to enter and return------------------------------------------------------------------------------------------------------------8-8
8.5.2 Available mode in Level 3----------------------------------------------------------------------------------------------------------8-8
8.6 Detail of setting mode level----------------------------------------------------------------------------------8-9
8.6.1 Setting mode, Level 1----------------------------------------------------------------------------------------------------------------------8-9
8.6.2 Setting mode, Level 2-------------------------------------------------------------------------------------------------------------8-12
8.6.3 Setting mode, Level 3-------------------------------------------------------------------------------------------------------------8-15
9 Alarm----------------------------------------------------------------------------------------- 9-1
9.1 How to Identify Alarm-------------------------------------------------------------------------------------------9-1
9.2 Alarm indication-------------------------------------------------------------------------------------------------9-2
9.3 How to reset alarm----------------------------------------------------------------------------------------------9-3
9.4 Alarm code list---------------------------------------------------------------------------------------------------9-3
9.5 Causes of Alarm ------------------------------------------------------------------------------------------------9-5
9.6 Troubleshooting -------------------------------------------------------------------------------------------------9-6
10 Appendix ------------------------------------------------------------------------------- 10-1
10.1 Signal and style of connectors---------------------------------------------------------------------------10-1
10.2 Calculation of dew point(from psychometric chart)------------------------------------------------10-2
10.3 GE Specification #2352900PSP coolant specification-----------------------------------------10-3
10.4 Power cable specification--------------------------------------------------------------------------------10-4

Contents
vi 06/18/04
Figure List
Page
No.
Fig. 2-1 Position of “Warning”label-------------------------------------------------------------------------------------------------------------- 2-4
Fig. 2-2 Legend of “Warning”label--------------------------------------------------------------------------------------------------------------- 2-4
Fig. 2-3 Position of “Caution”label--------------------------------------------------------------------------------------------------------------- 2-5
Fig. 2-4 Legend of “Caution”label A------------------------------------------------------------------------------------------------------------- 2-5
Fig. 2-5 Legend of “Caution”label B------------------------------------------------------------------------------------------------------------- 2-5
Fig. 2-6 Position of Ground label ----------------------------------------------------------------------------------------------------------------- 2-6
Fig. 2-7 Legend of Ground label------------------------------------------------------------------------------------------------------------------- 2-6
Fig. 2-8 Position of labels--------------------------------------------------------------------------------------------------------------------------- 2-7
Fig. 3-1 Installation environment ------------------------------------------------------------------------------------------------------------------ 3-2
Fig. 3-2 Mounting--------------------------------------------------------------------------------------------------------------------------------------- 3-2
Fig. 4-1 Position of Model No. label and ETL’s label-------------------------------------------------------------------------------------- 4-1
Fig. 4-2 Legend of ETL’s No. label--------------------------------------------------------------------------------------------------------------- 4-1
Fig. 4-3 Legend of Model No. label -------------------------------------------------------------------------------------------------------------- 4-1
Fig. 4-4 Outside drawings of Thermo-con ----------------------------------------------------------------------------------------------------- 4-2
Fig. 4-5 Electrical diagram-------------------------------------------------------------------------------------------------------------------------- 4-3
Fig. 4-6 Circulating liquid circuit ----------------------------------------------------------------------------------------------------------------- -4-4
Fig. 5-1 Right view ------------------------------------------------------------------------------------------------------------------------------------- 5-1
Fig. 5-2 Connectors ----------------------------------------------------------------------------------------------------------------------------------- 5-1
Fig. 5-3 Piping and Label---------------------------------------------------------------------------------------------------------------------------- 5-2
Fig. 5-4 Air Filter---------------------------------------------------------------------------------------------------------------------------------------- 5-2
Fig. 5-5 Top view---------------------------------------------------------------------------------------------------------------------------------------- 5-3
Fig. 5-6 Operation panel----------------------------------------------------------------------------------------------------------------------------- 5-3
Fig. 5-7 Display ----------------------------------------------------------------------------------------------------------------------------------------- 5-3
Fig. 5-8 Handle------------------------------------------------------------------------------------------------------------------------------------------ 5-4
Fig. 5-9 Reservoir Cap-------------------------------------------------------------------------------------------------------------------------------- 5-4
Fig. 5-10 Left view-------------------------------------------------------------------------------------------------------------------------------------- 5-5
Fig. 9-1 Alarm indication in the event ERR14 arises -------------------------------------------------------------------------------------- 9-2
Fig. 9-2 Alarm indication in the event ERR14 arises during PB width setting input-------------------------------------------- 9-2
Fig. 9-3 Alarm indication in the event temp. upper and lower limit arises --------------------------------------------------------- 9-2
Fig. 10-1 Psychometric chart---------------------------------------------------------------------------------------------------------------------10-2

Contents
06/18/04 vii
Table List
Page
No.
Table 2-1 Division of DANGER, WARNING, CAUTION, and NOTE-------------------------------------------------------------------2-2
Table 2-2 Meaning of a symbol --------------------------------------------------------------------------------------------------------------------2-2
Table 2-3 Safety interlock list(Part 1)------------------------------------------------------------------------------------------------------------2-9
Table 2-4 Safety interlock list(Part 2)----------------------------------------------------------------------------------------------------------2-10
Table 6-1 Specifications ------------------------------------------------------------------------------------------------------------------------------6-1
Table 8-1Available mode in Level 1--------------------------------------------------------------------------------------------------------------8-5
Table 8-2 Available mode in Level 2--------------------------------------------------------------------------------------------------------------8-7
Table 8-3 Available mode in Level 3--------------------------------------------------------------------------------------------------------------8-8
Table 9-1 Alarm information-------------------------------------------------------------------------------------------------------------------------9-1
Table 9-2 Release of alarm--------------------------------------------------------------------------------------------------------------------------9-3
Table 9-3 Alarm code list-----------------------------------------------------------------------------------------------------------------------------9-3
Table 9-4 Causes of Alarm --------------------------------------------------------------------------------------------------------------------------9-5
Table 9-5 Troubleshooting----------------------------------------------------------------------------------------------------------------------------9-6
Table 10-1 Signal and style of connectors---------------------------------------------------------------------------------------------------10-1
Table 10-2 Power cable specification----------------------------------------------------------------------------------------------------------10-4

Contents
viii 06/18/04
Abbreviations
Abbreviation (The order of ABC)Meaning
AC Alternating Current
AT Auto Tuning
Chap. Chapter
CPC Colder Products Company
DC Direct Current
EMI Electro Magnetic Interference
EPDM Ethylene Propylene Diene Monomer
ERR Error
IEC International Electrotechnical Commission
LCD Liquid Crystal Display
PE (Electricity) Protective Earthing
PE (Material) Polyethylene
PID Proportional,Integral,Differentiate
PPS Polyphenylene Sulfide
PV Process Value
RET Return
RXD Received Data
SEL Select
SER (No.) Serial (No.)
SG Signal Ground
SUS Special Use Stainless steel
SV Setting Value
Temp. Temperature
TXD Transmitted Data
WRN Warning

Introduction
06/18/04 1-1
1Introduction
The definition and construction of operation manual are described below.
1.1 Scope and general description of use
The operation manual applies to operation method of SMC-brand Thermo-con INR-244-639. Thermo-con is
air-to-liquid heat exchanger to be used to control the temperature of the Apollo digital detectors in an X-
Ray system. It aims easier understanding of operational and Installation information of the Thermo-con.
Before any operation and Installation of this unit, be sure to read this operation manual carefully and
understand the contents well.
This unit is Class 1equipment with regard to the type of protection for electric shock.
1.2 How to use operation manual
In using the operation manual, reference to the actual unit can help efficient understanding.
This device is designed on the assumption of operating it by communication. It becomes impossible to
operate manually when the communication command is once received.
Please contact the following for any question and unclear points regarding the Thermo-con.
SMC Corporation R&D Center
Product Development Division-6
Address: 4-2-2, KINUNODAI, YAWARA-MURA, TSUKUBA-GUN, IBARAKI-KEN 300-2493, JAPAN
Phone:[phone]
Fax:[phone]
E-mail:[email protected]

Introduction
1-206/18/04
1.3 Construction of operation manual
1) Chap. 1 Introduction
The definition and use of operation manual are described.
2) Chap. 2 Safety Instructions
Safety instruction, caution note, danger and warning, warning label and caution label and safety
interlock used in this unit are described.
3) Chap.3 Caution on Installation
The precautions for setting up and mounting this unit are described.
4) Chap. 4 Unit Overview
Describes the outlook of this unit and operation overview.
5) Chap. 5 Names and Functions of Components
The description and function of the parts in this unit are mentioned.
6) Chap. 6 Specifications
The specifications of this unit are described.
7) Chap. 7 Preparation for Operation
The precautions for operation of this unit are described by each part.
8) Chap. 8 Operation
The method for operation of this unit is explained.
9) Chap. 9 Alarm
The alarms, which arise in this unit, are explained.
10) Chap. 10 Appendix
The signal of connectors and the method for calculating dew points are described.