ACOPOWER HY-PTK-100WPX20A User manual

14a
14b
14
9a
9b
30m
(1.2 in)
1. Handle 9a. Red Positive Battery Clip
2. Latches 9b. Black Negative Battery Clip
3. Aluminum frame 10. Anderson Plug
4. Aluminum support legs 11. Fuse
5. 20A Solar charge controller 12. Handy carry bag
6. Junction box 13. Corner protector
7. Label 14. MC4 cables
8. Cable 14a. Red Positive MC4 Cable
9. Battery Clips 14b. Black Negative MC4 Cable
www.ACOPower.com
4120 Valley Blvd Walnut, CA 91789, USA
[phone]
HY-PTK-100WPX20A

www.ACOPower.com
4120 Valley Blvd Walnut, CA 91789, USA
[phone]
HY-PTK-100WPX20A
5
Charge 12V battery by Lithium-ion, LiFePO4, LTO, Gel, AGM, Flooded, Crystal and Calcium batteries

、 、
www.ACOPower.com
4120 Valley Blvd Walnut, CA 91789, USA
[phone]
HY-PTK-100WPX20A
5
4

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www.ACOPower.com
4120 Valley Blvd Walnut, CA 91789, USA
[phone]
HY-PTK-100WPX20A
The solar panel kit is designed to charge a large range of batteries including Lithium-ion, LiFePO4, LTO, Gel, AGM
, Flooded, Crystal and Calcium batteries.

www.ACOPower.com
4120 Valley Blvd Walnut, CA 91789, USA
[phone]
Specifications
100w solar panel
Type Module Size N.W
Specification
Max-
Power
Max-
Power
Voltage
Max-power
Current
Open-
Circuit
Voltage
Short-
circuit
Current
Module mm Kg
W V A V A
2*50w 650*505*30
(25.6*19.9*1.2 in)
15
(33.1 lb) 2*50 17.8 2*1.81 22.3 2*3.03
1. Features and Mounting
HY-PTK-100WPX20A
ProteusX 20A Charge Controller
The ProteusX is ACOPOWER's first waterproof PWM charge controller.
It is a negative ground controller. This ensure compatibility with any negative ground system, which is the standard and
most conventional way of grounding.
There are 8 Battery Type Compatible -Lithium-ion, LiFePO4, LTO, Gel, AGM, Flooded, Crystal and Calcium.
It is 20 amps 12V/ 24v auto continuous charging capacity, enables use of up to 12V/360watts, 24V/720watts.

www.ACOPower.com
4120 Valley Blvd Walnut, CA 91789, USA
[phone]
2. Indicators Description and Operation
HY-PTK-100WPX20A
2.1 OPERATION - LCD DISPLAY
Please check your battery manufacturer’s specifications to select correct battery type. The unit provides eight ( 8 )
battery types for selections: Lead crystal, Lithium-ion, LiFePO4, LTO, Gel, AGM, WET (conventional lead acid),
and Calcium battery.
Press BATTERY TYPE button and hold for 3 seconds to go into your battery type selection mode, the battery type
you select will be shown on the LCD meter, the default setting is AGM Battery; the controller will automatically me
morize your battery type setting.
Li-ion battery shown in LCD indicates 3-SERIES Li-ion battery shown as below:
-- Lithium Cobalt Oxide LiCoO2 (LCO) battery
-- Lithium Manganese Oxide LiMn2O4 (LMQ) battery
-- Lithium Nickel Manganese Cobalt Oxide LiNiMnCoO2 (NMC) battery
-- Lithium Nickel Cobalt Aluminum Oxide LiNiCoAlo2 (NCA) battery
Remarks: This solar controller is recommended to just work with 3 x series above Li-ion batteries.
LiFePO4 battery shown in LCD indicates Lithium Iron Phosphate battery, LFP battery.
LTO battery shown in LCD indicates Lithium titianate oxidized, Li4Ti5O12 battery.
Caution: Incorrect battery type setting may damage your battery.
When the controller powers on, the unit will run self-qualify mode and automatically show below items on LCD
before going into charging process

www.ACOPower.com
4120 Valley Blvd Walnut, CA 91789, USA
[phone]
HY-PTK-100WPX20A
Self-test starts, digital meter segments test
Software version test
Rated voltage and current test
External battery temperature sensor test (if connected)
Indicates the solar panel connected.
After going into charging process, the LCD displays the charging statues as below:
Press VOLT / AMP button in sequence, the LCD will display in turn with
Battery Voltage, Charging Current, Charged capacity (Amp-hour) and Battery
Temperature (if external temperature sensor connected)
Display in sequence-
Alternatively Display voltage and FUL when battery is fully charged
The VOLT / AMP button can be changed at any time during charging process.
The LCD also can be treated as an independent voltage meter or thermometer.
V
ºC
A
V
A
A H
ºC
V
2.2 CHARGING STAGE-
The unit has a 6-stage charging algorithm.
Diagnose* - Soft Charge – Bulk Charge - Absorption charge – Equalizing Charge* - Float Mode

www.ACOPower.com
4120 Valley Blvd Walnut, CA 91789, USA
[phone]
HY-PTK-100WPX20A
Diagnose * – Only for Lithium battery type, subjected to the Lithium battery initial voltage then determinegoing to
Soft start or Bulk charge; if the Lithium battery is protected by BMS, the controller will automatically send the sign
al periodically to the battery terminal to activate the BMS against protection.
Soft start -When batteries suffer an over-discharge, the controller will softly ramp the battery voltage upto 10V for
12V battery, 20V for 24V battery.
Bulk Charge - Maximum current charging until batteries rise to Absorption level.
For Lead crystal battery type, the charge controller will deliver two step level of Bulk charge, when the first
level rises the battery voltage up to14.4V, then switch into the second level of the 50% of the first bulk charge rate
, until the Lead crystal battery voltage up to 14.7V.
Absorption -Constant voltage charging and battery is over 85% for lead acid battery; a Li-ion battery, LiFePO4
battery and LTO battery will close fully charging after absorption stage, the absorption voltage level will reach 12
.6V for Li-ion battery, 14.4V for LiFePO4 battery; 14.0V for LTO battery. 14.7V for Lead crystal battery.
Equalization * - Only for WET battery or Calcium battery type, when the battery is deeply drained below 10V or
every 28 days cycle, it will automatically run this stage to bring the internal cells as an equal state and fully comp
lement the loss of capacity. (Lead crystal, Li-ion, LiFePO4, LTO, Gel and AGM battery do not run Equalization ch
arge)
Float Charge or Re-Bulk charge - Battery is fully charged and maintained at a safe level.A fully charged Lead
acid battery (Crystal, GEL, AGM, WET battery) has a voltage of more than 13.8 Volts;if the lead acid battery volta
ge drops to 12.8V at float mode, it will return to Bulk charge; Li-ion,LiFePO4 and LTO battery have no float mode;
If a Li-ion battery voltage drops to 12.0V after absorption stage, it willreturn to Bulk charge; if a LIFePO4 battery
voltage drops to 13.4V, or LTO battery voltage drops to 13.2V after Absorption stage, they will return to Bulk
charge. (voltage x 2 for 24V use)
2.3 LED INDICATION
Voltage are for 12V use, x 2 for 24V use

www.ACOPower.com
4120 Valley Blvd Walnut, CA 91789, USA
[phone]
HY-PTK-100WPX20A
3 SAFETY PROTECTION -
-Spark-free protection.
-Reverse polarity solar and battery connection.
-Against reverse current from battery to solar panel at night.
-Over temperature protection with charging current de-rate.
-Transient overvoltage protection, a varistor or transient voltage suppressor (TVS) at the solar input and battery
output against surge voltage.
-Safety and EMC compliance
IEC/EN 60335, EN61000-4-2, EN61000-4-3, EN61000-4-4, EN61000-4-5 FCC Class-B
EN61000-4-6, EN61000-4-11, EN61000-3-3, CISPR14-1
4 MAINTENANCE-
Occasionally, clean the case using a damp cloth and mild cleaning agent. Check with terminals without loose, rus
ty; If connecting cable is damaged, replace the cable by qualified person.
5 SPECIFICATION-
Voltage in below table are for 12V use, x 2 for 24V use.
1Electrical Parameters
1-1 Rated solar panel amps 10/15/20 Max. AMP
1-2 Normal input Solar cell array voltage 15-22 VDC
1-3 Max. solar cell array voltage (output has no load) 25 Max. VDC
1-4
The controller lowest operating voltage at solar or battery side
8V
Min
VDC
1-5 Standby current consumption at night 5 Max mA
1-6 Maximum voltage drop-Solar panel to battery 0.25 Max. VDC
2Charging characteristics
2-1
Minimum battery start charging voltage
3
Min
VDC
2-2 Soft start charging voltage 3-10 +/-0.2 VDC
2-3 Soft start charging current (50% PWM duty) Up to 5/7.5/10 AMP
2-4 Bulk charge
By the maximum rated current
Bulk charge level1 for Lead Crystal battery
By 100% maximum rated current charge
up to 14.4V.
Bulk charge level2 for Lead Crystal battery
By 50% rated current charge up to 14.7V
from 14.4V.
2-5 Absorption charging voltage at 25℃
--Lead Crystal battery 14.7 +/-0.2 VDC
--Gel type battery 14.1 +/-0.2 VDC
--AGM type battery (default setting) 14.4 +/-0.2 VDC
--WET type battery 14.7 +/-0.2 VDC
--Calcium type battery 14.9 +/-0.2 VDC
--LTO battery 14.0 +/-0.2 VDC
--LFP battery 14.5 +/-0.2 VDC

www.ACOPower.com
4120 Valley Blvd Walnut, CA 91789, USA
[phone]
HY-PTK-100WPX20A
Voltage in below table are for 12V use, x 2 for 24V use.
6 Technical Specifications
--Li-ion battery 12.6 +/-0.2 VDC
2-6 Absorption transits to Equalizing or Float condition:
--Charging current drops to 1.5 +/0.1 AMP
-- or Absorption charging timer timed out 4 Hour
2-7 Equalization charging active
--Only for WET or Calcium battery
--Battery voltage discharged to less than 10 +/-0.2 VDC
--Automatic equalizing charging periodical 28 Day
2-8 Equalization charging voltage at 25℃15.5 +/-0.2 VDC
2-9 Equalization charging timer timed out 2 Hour
2-10 Float voltage (for Crystal, GEL, WET, Calcium, AGM battery) at 25℃13.8 +/-0.2 VDC
Restart voltage for LTO battery 13.2 +/-0.2 VDC
Restart voltage for LFP battery 13.4 +/-0.2 VDC
Restart voltage for Li-ion battery 12.0 +/-0.2 VDC
2-11 Voltage control accuracy +/- 1%
2-12 Battery temperature compensation coefficient -24 mV/*C
2-13 Temperature compensation range -20 ~ +50 ℃
3 Protection
3-1 Against reverse polarity or short circuit at panel or battery
3-2 No reverse current from battery to solar at night
3-3 Over temperature protection during charging 65 ℃
4 Electrical parts
4-1 Input output terminal M5 terminals
5 Physical Parameters
5-1 Controller material Plastic, Standard ABS
5-2 Power terminal maximum stranded wire size #6 AWG stranded-16 mm2
5-3 Power terminal torque Up to 17 in-lb (0.2n-m)
5-4 Mounting Vertical wall mounting
5-5 IP grade IP65,
5-6 Net weight Approx. 0.5KG
6
Environmental characteristics
6-1 Operating temperature -25 ~ 50℃/ -13~ 122 ℉
6-2 Storage temperature -40 ~ 85℃/ -40~ 185 ℉
6-3 Operating Humidity range 100% no condensation

www.ACOPower.com
4120 Valley Blvd Walnut, CA 91789, USA
[phone]
HY-PTK-100WPX20A
A: There are 8 batteries can be used with it: Lithium-ion, LiFePO4, LTO, Gel, AGM, Flooded, Crystal and
Calcium batteries.
A: Yes, it is IP65 Waterproof for the kit and IP65 for Charge Controller;

www.ACOPower.com
4120 Valley Blvd Walnut, CA 91789, USA
[phone]
HY-PTK-100WPX20A

www.ACOPower.com
4120 Valley Blvd Walnut, CA 91789, USA
[phone]
Warranty Registration Web
HY-PTK-100WPX20A