ActiveProducts ZE03 User manual

ZE03_04/2007_REV.1
PLEASE KEEP THE ORIGINAL BOX, PACKAGING AND RECEIPT.
WARRANTY REGISTRATION BY INTERNET, WWW.ACTIVEPRODUCTS.COM.
www.activeproducts.com / 1-866-924-7626
QUESTIONS, PROBLEMS, MISSING PARTS?
Before returning to your retailer, visit our website or call our customer service at
PURCHASE DATE: _______________ SERIAL#: ___________________________________
CAUTION !
BEFORE OPERATING THIS UNIT, PLEASE READ THIS MANUAL THOROUGHLY
AND RETAIN IT FOR FUTURE REFERENCE.
IF YOU MUST STORE YOUR PRESSURE WASHER IN A PLACE WHERE TEMPERATURE IS
BELOW 41ºF (5ºC), YOU MUST APPLY WINTERIZING PROCEDURE TO PROTECT IT. FAILURE
TO WINTERIZE THE UNIT MAY PERMANENTLY DAMAGE PUMP AND VOID THE WARRANTY.
SEE PAGE 10 FOR WINTERIZING PROCEDURE.
EVERYDAY PRESSURE WASHER
ITEM: 39-8603-8
MODEL NO.: ZE03
TM

Max. pressure: 1650PSI
Water flow rate: 1.25GPM
Power source requirement: 120V, 60HZ
Electrical cord: 23’
High-pressure hose: 17’
Rated current: 11A
Water supply: COLD TAP WATER
Specifications
TECHNICAL SPECIFICATIONS
Technical specifications
Precautions
Safety Features and Electrical Power Information
Replacement Parts and Diagram
Assembly and Operating Instructions
Using the Accessories
Working with Detergent
Shut Down and Clean-up
Taking a Break
Winterizing and Long-term Storage
Maintaining Your Pressure Washer
Troubleshooting
Warranty
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11
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TABLE OF CONTENTS
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Save these instructions
In a double-insulation product, two systems
of insulation are provided instead of
grounding. No grounding means is provided
on a double-insulated product, nor should a
means for grounding be added to the
product. Servicing a double-insulated
product requires extreme care and
knowledge of the system, and should be
done only by qualified service personnel.
Replacement parts of a double-insulated
product must be identical to the parts they
replace. A double-insulated product is
marked with the words “DOUBLE INSULA-
TION” or “DOUBLE INSULATED”. The
symbol “ ” may also be marked on the
product.
Servicing of a double-insulation product:
When using this product, basic precautions
should always be followed:
• Read all the instructions before using the
product.
• Water spray must never be directed
towards any electric wiring, devices or
directly towards the pressure washer
machine itself or fatal electric shock may
occur.
• To reduce the risk of injury, do not operate
the machine near children.
• Learn how to stop the machine and release
pressure quickly. Be thoroughly familiar
with the controls.
• Stay alert—watch what you are doing.
• For use with cold water supply only. Do not
draw other liquids.
• The pressure washer should not be used in
areas where gas vapours may be present.
An electric spark could cause an explosion
or fire.
• To minimize the amount of water getting
into the pressure washer, the unit should
be placed as far as possible from the
cleaning site during operation.
• Avoid accidental starts. Shut power “OFF”
before connecting or disconnecting cord to
electrical outlets.
• Do not operate the product when fatigued
or under the influence of alcohol or drugs.
• Do not stand on unstable surfaces. Stand
with both feet balanced at all times.
• Prior to starting the pressure washer in cold
weather, be sure ice has not formed in any
part of the equipment.
• Never carry your pressure washer by the
cord. Do not pull on the cord to disconnect
from the outlet.
• To allow free air circulation, the pressure
washer should not be covered during
operation.
• Keep operating area clear of all people.
• Follow the maintenance instructions
specified in the manual.
WARNING - Risk of Injection or Injury - Do Not
Direct Discharge Stream at Persons
• High pressure jet can be dangerous if misused.
The jet must not be directed at persons, animals,
electrical devices, or the unit itself.
WARNING - Risk of Explosion - Do not spray
flammable liquids
• Do not use acids and solvents in this product.
These products can cause physical injuries to the
operator and irreversible damage to the machine.
CAUTION - Gun Kicks Back - Hold with both
hands
• The trigger gun safety lock prevents the trigger
from accidentally being engaged. The safety
feature DOES NOT lock trigger in the ON
position.
WARNING - Risk of Electrocution
• Inspect cord before using - Do not use if cord is
damaged.
• Keep all connections dry and off the ground.
• Do not touch plug with wet hands.
• Do not use extension cord with the product.
Safety Warnings
• Before servicing, cleaning or removal of any
parts, shut “OFF” power and relieve pressure.
• Do not spray electrical apparatus and wiring.
If connection is made to a portable water
system, the system shall be protected against
backflow.
Warnings
• Do not use with flammable liquids and toxic
chemicals.
• Injection Hazard: Equipment can cause
serious injury if the spray penetrates the skin.
• Do not point the gun at anyone or any part of
the body. In case of penetration seek medical
aid immediately.
• This system is capable of producing 1650PSI.
To avoid rupture and injury, do not operate
this pump with components rated less than
1650PSI working pressure (including but not
limited to spray guns, hose and hose
connections).
IMPORTANT SAFETY INSTRUCTIONS - READ FIRST!
1
WARNING: Do not spray electrical apparatus
and wiring.
WARNING: When a combustible liquid is sprayed
there may be danger of fire or explosion
especially in a closed area. Read instruction
manual before operating.
WARNING: Arcing parts. Keep the
compressor/motor at least 6 meters away from
explosive vapours.

Extension cords are not recommended unless
they are plugged into a ground fault
circuit-interrupter found in circuit boxes or
protected receptacles.
Warning
The pressure washer is also equipped with a
main power “ON/OFF” switch located on the
unit. It should always be moved to the “OFF”
position when the pressure washer is not
being used to prevent possible injury or
damage.
Warning
The pressure washer is equipped with a stop
device that will sense when the trigger on the gun
is released. It will open the power circuit to the motor
and cause the pressure washer motor to stop. Motor
will resume again when trigger is pulled.
Extension Cords
If possible, do not use extension cords with this
product. However, if you must use one, observe all
the warnings and instructions listed below:
Use a sufficient gauge:
Maximum cable length: 50’ = 14 AWG
Use only extension cords that are intended for
outdoor use. These extension cords are identified
by a marking “Acceptable for use with outdoor
appliances; store indoors while not in use.”
Use only extension cords having an electrical rating
not less than the rating of the product.
Do not use damaged extension cords. Examine
extension cord before using and replace if
damaged. Do not abuse extension cord and do not
yank on any cord to disconnect.
Keep cord away from heat and sharp edges.
Always disconnect the extension cord from the
receptacle before disconnecting the product from
the extension cord.
To reduce the risk of electrocution, keep all connec-
tions dry and off the ground. Do not touch plug with
wet hands.
•
•
•
•
•
•
SAFETY FEATURES AND ELECTRICAL POWER INFORMATION
2

ZE01-090-0003
ZE03-000-0002
ZE03-000-0001
ZE01-090-0004
ZE03-090-0001
ZE01-000-0003
ZE03-090-0002
ZE03-090-0005
Adjustable Wand
Gun Holder
Cable & Hose Hook
Main Unit
Turbo Wand
Water Filter
High - Pressure Hose
Detergent Bottle & Wand
Gun Assembly
1
1
1
1
1
1
1
1
1
5
4
3
2
6
10
8
7
1
ZE01-050-0000
Quick Coupling & Inlet Adapter
111
Parts No.
Part NameItem no. Quantity
Parts List
REPLACEMENT PARTS AND DIAGRAM
3
1
2
3
11
10
8
7
6
5
4

I/ON
O / OFF
Make sure that the ON/OFF switch is in the
“OFF” position.
Separate the adaptor and quick-connect
coupling. Attach inlet adaptor to the machine’s
inlet and attach the quick-connect coupling
onto the garden hose.
Insert the wand into spray gun, and twist 1/4 turn until rectangular tab appears.
Step 1 Step 2
Step 3
Do not draw non-water liquids through the unit. For
use with cold water supply only.
Water hose must be at least a 1/2” in diameter.
Flow rate of water supply must not fall below 2 GPM
(gallons per minute).
Flow rate can be determined by running the water
for one minute into an empty 5-gallon container.
The water supply temperature must not exceed
104°F (40°C).
Water Supply (Cold Water Only)
•
•
•
•
•
Caution
To prolong the life of the unit, it is
recommended to rest the unit 5 minutes
after every 30 minutes of use.
Caution
•
•
•
Never use the pressure washer to draw in
water contaminated with solvents (e.g.
paint thinners, gasoline, oil, etc.).
Dirt in the feed water will damage the unit.
To avoid this risk, we recommend
checking the water filter (located inside
the water inlet; to clean it out see
Maintenance section on page 11).
Always prevent debris from being drawn
into the unit by using a clean water
source and an accessory water filter if
required.
Surface Preparation
Before starting any cleaning task, it is important to inspect the area for objects which could create a
hazard. Remove from the workarea which could be tripped over, such as toys or outdoor furniture.
Ensure that all doors and windows are closed tight.
Assembly Time: 2 minutes / Tools Required: None
ASSEMBLY AND OPERATING INSTRUCTIONS
4

Fig.6
Fig. 5
Attach the high-pressure hose to the water outlet. Twist tightly to avoid leakage.
Attach garden hose to water supply and turn
water on.
Plug the unit into an outlet.
Step 4
Step 5 Step 6
ASSEMBLY AND OPERATING INSTRUCTIONS – continued
5

Fig.7
Start the pressure washer by turning ON/OFF switch to ON.
Before turning the unit ON, depress the trigger to bleed any trapped air out of the pump and
hose.
Step 7
Step 8
ASSEMBLY AND OPERATING INSTRUCTIONS – continued
6
I/ON
O / OFF O / OFF
I/ON

Fig. 9
Adjusting The Spray
The adjustable spray nozzle can be adjusted
from fan to jet. The spray is adjusted from jet
to fan spray by turning the nozzle as shown
in Fig. 9.
Caution
To prolong the life of the unit, it is
recommended to rest the unit 5 minutes
after every 30 minutes of use.
Caution
Jet spray adjustment is very aggressive. Do
not adjust while spraying. We recommend
that for most cleaning applications a 20º
spray angle should be used to avoid
damage to the surface being sprayed.
USING THE ACCESSORIES
7

Warning
Never use bleach, chlorine products
and other corrosive chemicals.
Never use liquids containing solvents
(i.e., paint thinners, gasoline, oils).
Never use ammonia products.
Never use acid-based products.
These products can cause physical
injuries to the operator and irreversible
damage to the machine and/or
damage the surface being cleaned.
Caution
Make sure the gun safety lock is engaged
so the trigger cannot be squeezed while
the detergent nozzle is being attached.
Step 1
Fill the detergent container with detergent
only. Do not put any water into container.
Step 2
Step 3
Attach the detergent wand onto the gun as
shown. Make sure all components are locked.
Step 4
Release the gun safety lock and pull the trigger
to operate the unit and apply the detergent.
Do not allow the detergent to dry on the
surface that you are cleaning.
Working with detergent ensures a quick soaking
of the dirt, and allows the high-pressure water
to penetrate and remove the dirt more effectively.
Always spray detergent on a dry surface, do not
pre-soak area. Wetting the surface first dilutes
the detergent andreduces its cleaning ability
Using the detergent
WORKING WITH DETERGENTS
8
Fig.10
Fig.10

If taking a break of five minutes or more:
Step 1
Engage gun safety lock.
Step 2
Turn pressure washer to “OFF” (O) position.
Step 3
Unplug the power cord from the outlet.
TAKING A BREAK
Warning
Turn off water supply and squeeze trigger
to depressurize the unit. Failure to do so
could result in personal injury due to
descharge of high-pressure water.
Step 4
Disconnect the garden hose from the water
inlet on the unit.
Step 5
Disconnect the the high-pressure hose from
the high-pressure outlet and engage the gun
safety lock.
Step 1
Turn the switch to “OFF” (0) position and
unplug cord from outlet.
Step 2
Turn off the water supply.
Step 3
Press trigger to release water pressure for
20~30 seconds.
SHUTTING DOWN AND CLEANING UP
9

Fig.11
Alternative Procedure
If you cannot perform the Optimum Winterizing
procedure, you can still protect your pressure
washer from winter-damage:
Disconnect all water connections.
Turn on the machine for a few seconds.
Press trigger to bleed any remaining water
in the pump. Turn off immediately.
Remove the gun and hose from the
pressure washer. Drain any excess water.
Roll hose carefully and do not allow hose to
be kinked.
Store the machine and accessories in a
room that does not reach freezing tempera-
tures. Do not store near furnace or other
1.
2.
3.
4.
Pump saver is available at your local hardware
stores.
Connect the pump saver hose onto the
adaptor and quick-connect coupling.
Depress button on top of antifreeze
container.
Continue until fluid exits the pump outlet.
Remove the hose from pump inlet.
1.
2.
3.
4.
Optimum Winterizing Procedure
Material required: Pump saver
Winterizing your pressure washer will help
protect and prolong its life. It is strongly recom-
mend you follow the below steps using a pump
saver. This will keep the internal parts
lubricated, protected from rust, and prevents the
pump from freezing.
WINTERIZING AND LONG-TERM STORAGE
10

USER MAINTENANCE
SERVICING SHOULD BE PERFORMED BY AN AUTHORIZED SERVICE REPRESENTATIVE. CHECK WITH YOUR
LOCAL RETAILERS OR VISIT OUR WEBSITE AT WWW.ACTIVEPRODUCTS.COM FOR THE WARRANTY POLICY AND
SERVICE OPTION.
Air Vents
The air vents located on the front and back of
the pressure washer must be kept clean and
free of any obstructions to ensure proper
air-cooling of the motor during operation.
1. To clean inner water screen, remove quick
connector and remove the filter screen from
the pump inlet.
2. Rinse screen until it is free of debris and
blockage.
3. Replace screen and quick-connector
immediately.
Water Filter Screen
The pressure washer is equipped with a water
inlet filter that prevents debris going into the
pump. If the filter is not kept clean, the flow of
water to the pressure washer will be restricted
and the pump may be damaged.
Adjustable Nozzle
When the nozzle is clogged, it will cause the
pump to build pressure and may cause the unit
to surge. You can clean the nozzle by carefully
inserting a thin, sharp instrument (i.e. paperclip)
into the tip to rid it of deposits.
For the adjustable nozzle, you can also
lubricate the nozzle collar (high-pressure/low-
pressure) by using non-water soluble grease
regularly.
Connections
Connections on pressure washer hoses, gun and spray wand should be cleaned regularly and
lubricated with non-water soluable grease.
11
Fig.13

On/Off switch is in the
“OFF” (O) position.
Power cord is not plugged in.
Extension cord is too long.
Extension cord is not proper gauge.
Extension cord is damaged.
Electrical outlet does
not supply adequate power.
Turn switch to the “ON” ( | ) position.
Plug in power cord.
Replace extension cord with a
50’ 14 gauge cord.
Try a different outlet.
Motor will
not start.
Diameter of garden hose is too small.
Water supply is restricted.
Not enough inlet water supply.
Water inlet filter is clogged.
Pump is sucking air.
Replace with a inch or
5/8” garden hose.
Check garden hose for kinks,
leaks and blockage.
Open water source full force.
Remove filter and rinse
out in warm water.
Check that hoses and fittings are air
tight. Turn “OFF” machine and purge
pump by squeezing trigger gun until a
steady flow of water emerges through
the nozzle.
Unit does
not reach
high pressure.
Not enough inlet water supply.
Pump is sucking air.
Water inlet filter is clogged.
Discharge nozzle is obstructed.
Turn water on full force. Check garden
hose for kinks, leaks or blockage.
Check that hoses and fittings are air
tight. Turn “OFF” machine and purge
pump by squeezing trigger gun until a
steady flow of water emerges through
the nozzle.
Remove filter and rinse
out in warm water.
Blow out or remove debris
with a fine needle.
Output pressure
varies high
and low.
Detergent container is empty.
Detergent bottle or suction tube
not properly connected.
Detergent is too thick.
Damaged or clogged detergent
suction tube.
Add more detergent.
Check connections.
Dilute detergent.
Remove obstruction or replace
detergent suction tube.
No detergent.
Symptom Cause Solution
TROUBLESHOOTING
12

IF YOU ENCOUNTER ANY ADDITIONAL DIFFICULTIES NOT LISTED, VISIT OUR WEBSITE AT
WWW.ACTIVEPRODUCTS.COM OR CALL CUSTOMER SERVICE AT 1-866-924-7626 FOR
ASSISTANCE.
Garden hose
connection leaks.
Spray wand, or
extension, or
nozzle leaks.
Pump is noisy.
Water leaks from
pump (up to 10
drops per minute
is permissible).
Oil Drip.
Motor buzzes
but fails to run.
Loose fittings.
Missing/worn rubber washer.
Spray nozzle not properly attached.
Broken o-ring or plastic insert.
Pump is sucking air.
Loose fittings.
Water seals are damaged or worn.
Oil seals are damaged or worn.
Supply voltage below minimum.
System has residual pressure.
Voltage loss due to extension cord.
Pressure washer not
used for long periods.
Tighten fittings.
Insert new washer.
Insert the spray nozzle into the trigger
gun. Carefully press in against the
spring tension and twist into the
locked position.
Call Customer Service.
Check that hoses and fittings are air
tight. Turn off machine and purge
pump by squeezing trigger gun until a
steady flow of water emerges through
the nozzle.
Check that all fittings are tight.
Call Customer Service.
Call Customer Service.
Verify that only the pressure washer is
running on this circuit.
Turn unit “OFF”, squeeze trigger on
spray want to release pressure, then
turn unit “ON”.
Do not use extension cord with this
unit—plug directly into power outlet.
Call Customer Service.
Symptom Cause Solution
TROUBLESHOOTING – continued
13

14
LIMITED 1 YEAR WARRANTY
This pressure washer is warranted to be free of defects in materials and workmanship under normal
residential use for one (1) year.
Specific warranty applies to:
• Electric motor and pump are warranted for one (1) year.
• Standard accessories and attachments including the gun, wand/hose and coupler are warranted
for a ninety (90) day period.
The warranty period is calculated from the date of purchase by the end user and covers the cost for
replacement parts/equipment. In order to verify a warranty situation a copy of the original receipt or
gift receipt must accompany the warranty claim, along with the manufacturer’s serial number from
the product. Any warranty claim, work, or replacements given are to fulfill the terms of the original
warranty period only.
The manufacturer‘s obligation under this warranty shall strictly be limited, at manufacturer’s option,
to replace any pressure washer or parts thereof, which in the opinion of the manufacturer, shows
defect in workmanship or material. All decisions of Active Products with regard to this limited
warranty shall be final. NO RETURNS or REFUNDS will be allowed by the retailer or manufacturer.
To make a warranty claim or inquiry, you must call 1-866-924-7626. You must have the product
serial number and receipt information ready.
If defects should appear within one year of purchase, you may return the unit with your receipt as
proof of purchase to the place of purchase for an exchange of either a new or refurbished unit, at
manufacturer’s discretion. There will be no REFUNDS provided.
The warranty does NOT cover:
• Merchandise sold as reconditioned, used, demonstration or floor models.
• Any commercial, industrial or rental usage of this product. Any such usage will void the implied
warranty.
• Any product that has been damaged by freezing, dropping, misuse, neglect, accident, abuse,
improper handling, normal wear and tear, or non-compliance with the owner’s manual
• Any product that has been damaged by a contaminated water supply, water sediment or
chemicals/detergents that are not approved by or recommended by Active Products.
• Any product that has been damaged by acts of nature such as fires, floods, earthquakes, lighten-
ing strikes, etc.
• Damage caused by repairs made by the end user or any service center not authorized by Active
Products. Any such tampering will void the implied warranty.
• Any cost for shipping by the customer or authorized service center of the allegedly defective
product.
• Any cost for shipping of replacement parts or accessories. Such shipping costs will be borne in
full by the end user.
• Any non-standard or bonus accessory/attachement included with the original product.
The manufacturer shall in no event be liable for injuries to persons or property, or for incidental,
contingent, special or consequential damages arising from the use of this product. This warranty
does not apply to damage due directly or indirectly to misuse, abuse, negligence or accidents;
repairs or alterations; or lack of maintenance. The manufacturer shall not be liable for any misrep-
resentations by stores, store employees, or any parties, that make claims on this product.
This warranty is non-transferable and only applies to products that were sold in and reside in
Canada.
If you have any questions or comments, visit our web site at www.activeproducts.com or call our toll
free customer service line at 1-866-924-7626.
WARRANTY