Actron OMEGA Series User manual

CORONA, CALIFORNIA
A23909
OMEGA SERIES
ASSEMBLY
INSTRUCTIONS
SHEET 1 OF 5
REV
NC 9/21/12
DATE

PAINT RED
PER APS-0500
RIGHT HANDLE SHOWN
LEFT HANDLE OPPOSITE
PAINT RED
PER APS-0500
3
4
2
2X HELICOIL 1185-2CN-164 3X HELICOIL 1185-06CN-207
7
8
STEP 1
PAINT BOTH HANDLES AS SHOWN. ALLOW 24 HOURS FOR PAINT TO DRY.
NOTE: FOLLOWING STEPS TO BE PERFORMED AFTER PLATING
STEP 2
INSTALL HELICOILS INTO GUIDE BOLT AS SHOWN.
1185-06CN-207 HELICOIL INSTRUCTIONS
INSTALL INSERT 3/4 TO 1-1/2 PITCH BELOW
SURFACE. USE INSTALLATION TOOL 7551-06.
BREAK OFF TANG USING BREAK-OFF
TOOL 3695-06.
1185-2CN-164 HELICOIL INSTRUCTIONS
INSTALL INSERT 3/4 TO 1-1/2 PITCH BELOW
SURFACE. USE INSTALLATION TOOL 7551-2.
BREAK OFF TANG USING BREAK-OFF
TOOL 3695-2.
CORONA, CALIFORNIA
A23909
OMEGA SERIES
ASSEMBLY
INSTRUCTIONS
SHEET 2 OF 5
REV DATE
NC 9/21/12

STEP 3
GLUE RUBBER BUMPER INTO HANDLE CAVITY AS SHOWN.
REPEAT FOR OPPOSITE HANDLE.
6
STEP 4
PLACE BOTH HANDLE ASSEMBLIES IN SLOTS OF
GUIDE BOLT. COMPRESS TORSION SPRINGS AND PLACE
IN CORRECT SLOTS INSIDE HANDLES.
ALIGN HOLES IN HANDLES AND GUIDE.
INSERT PIN THROUGH BOTH HANDLES, TORSION SPRINGS,
AND GUIDE. STAKE BOTH ENDS OF PIN SO IT CANNOT FALL OUT.
BE SURE TO PLACE APPROPRIATE TORSION
SPRING LEG INTO RECESS IN GUIDE BOLT.
5 18
17
STEP 5
PLACE SMOOTH CAM AND ROLLER IN APPRORIATE
BOLT SLOT AS SHOWN. INSERT ROLL PIN THRU HOLE
IN BOLT AND SLOT IN SMOOTH CAM. INSERT GROOVE
PIN INTO HOLE IN BOLT AND THRU HOLE IN ROLLER. MAKE
SURE PINS ARE FLUSH OR BELOW SURFACE OF BOLT ON
BOTH SIDES.
9
12
13
CORONA, CALIFORNIA
A23909
OMEGA SERIES
ASSEMBLY
INSTRUCTIONS
SHEET 3 OF 5
REV DATE
NC 9/21/12

STEP 6
PLACE BOLTS INTO CASE AS SHOWN.
INSERT PIN THRU HOLE IN CASE AND HOLE
IN SMOOTH CAM. REPEAT FOR SECOND BOLT.
STAKE BOTH ENDS OF EACH PIN TO PREVENT
PINS FROM FALLING OUT.
114
STEP 7
PLACE COMPRESSION SPRINGS IN BOLT SLOTS AS SHOWN.
CAREFULLY PLACE HANDLE-GUIDE ASSEMBLY INTO CASE IN
"SWEEPING" MOTION. COMPRESS THE SPRINGS IN THE BACK OF
THE GUIDE BOLT AND THEN BRING THE HANDLE-GUIDE ASSEMBLY
FORWARD MAKING SURE THE ACTUATOR HANDLES SLIDE OVER
THE ROLLERS ON THE BOLT ASSEMBLY.
NOTE: APPLY GREASE TO COMPRESSION SPRINGS IF NEEDED.
15
CORONA, CALIFORNIA
A23909
OMEGA SERIES
ASSEMBLY
INSTRUCTIONS
SHEET 4 OF 5
REV DATE
NC 9/21/12

STEP 8
INSTALL 3 #6-32 SCREWS AS SHOWN.
BE SURE TO USE LOCTITE OR EQUIVALENT
THREAD LOCKER.
16
A23909 COMPLETE
CORONA, CALIFORNIA
A23909
OMEGA SERIES
ASSEMBLY
INSTRUCTIONS
SHEET 5 OF 5
REV DATE
NC 9/21/12