GE Druck DPI611 Operating and maintenance instructions

GE
Measurement & Control
Druck DPI611
Portable Pressure Calibrator
Safety and Quick Start Guide –K0565
DPI611: Pressure Calibrator (Figure 1)
Maximum Operating Pressure: As stated on Range
Label at the back side of Calibrator.
Over pressure limited to 1.5 × MWP
Note: MWP is based on Unit pressure range
Operating Temperature Range:
-10 °C to +50 °C (+14 °F to +122 °F)
+10 °C to +30 °C (optimized calibration specification)
0 °C –40 °C with optional mains power supply
Storage Temperature: -20 °C to +70 °C (-4 °F to +158 °F)
Humidity: 0 to 90 % Relative Humidity (RH)
Non-condensing
Power Supply: 100 –260 V +/-10 %, 50 / 60 Hz AC,
Output DC V=5 A, 1.6 A, CATII of IEC60364-4-443
Pressure Ranges:
+/-1 barg (-14.5 to 15 psig)
-1 to 2 barg (-14.5 to 30 psig)
-1 to 7 barg (-14.5 to 100 psig)
-1 to 10 barg (-14.5 to 150 psig)
-1 to 20 barg (-14.5 to 300 psig)
Accuracy 10 °C to 30 °C, 1 yr. 0.025 % FS
Add 0.001 % FS/°C outside 10 °C to 30 °C
Altitude: Up to 2000 m
Pollution Level: Degree 2
Batteries (Primary): 8 × AA Alkaline
*Caution: To prevent damage to the DPI611, only use
it within the specified pressure limit on the label.
© 2014 General Electric Company. All rights reserved.
Trademarks
All product names are trademarks of their respective companies.

Customer service
Visit our web site: www.ge-mcs.com
International Language Index:
ENGLISH ........................................................................................ EN
FRENCH ......................................................................................... FR
GERMAN ........................................................................................ DE
ITALIAN ............................................................................................IT
SPANISH .........................................................................................ES
PORTUGUESE .................................................................................PT
RUSSIAN ........................................................................................RU
CHINESE ........................................................................................ZH
GREEK.............................................................................................EL
CZECH............................................................................................ CS
DANISH..........................................................................................DA
HUNGARIAN ..................................................................................HU
LITHUANIAN ...................................................................................LT
LATVIAN..........................................................................................LV
SWEDISH ....................................................................................... SV
DUTCH ........................................................................................... NL
NORWEGIAN ................................................................................ NO
POLISH............................................................................................PL
TURKISH .........................................................................................TR
ROMANIAN ....................................................................................RO
JAPANESE .......................................................................................JP
KOREAN.........................................................................................KO
Figure 2
1
2
3
Figure 1
A
1
8
2
3
4
5
7
6
910 11
VIEW A

Measurement & Control
[EN] English –K0565 Issue 1 Safety and Quick start guide 1
PARTS LIST
MATERIALS
Table 1: Materials
Item
No
Description
1
ON or OFF button; See “Quick Reference”.
2
Pump mechanism.
3
Pneumatic volume adjuster.
4
Test port: To attach the device under test; See Figure 2.
5
Pneumatic pressure release valve to release pressure
in the system.
6
CH1 connectors for: Voltage (V); Current (mA+, mA-);
Switch operation.
7
Isolated CH2 connectors for: Voltage (V); 24 V loop
power supply (24 Vo).
8
Liquid Crystal Display (LCD): Color display with touch-
screen. To make a selection, lightly tap on the
applicable display area.
9
+5 V DC power input socket. This supply also charges
the optional battery pack.
10
USB type A connector for connections to external
peripherals (USB flash memory or optional external
modules).
11
USB mini-type B connector for communication with a
computer.
Material of wetted parts
Aluminum, Brass, Stainless Steel,
Nitrile and Polyurethane seals,
PTFE, Acetal, Nylon.
Material of enclosure and
controls
Polycarbonate, Polyamide,
Polypropylene, Acrylic, Cotton.

Safety and Quick start guide 2[EN] English –K0565 Issue 1
DPI611 PRESSURE DATA
Table 2: Pressure Data
Range
+/-1 barg (-14.5 to 15 psig)
-1 to 2 barg (-14.5 to 30 psig)
-1 to 7 barg (-14.5 to 100 psig)
-1 to 10 barg (-14.5 to 150 psig)
-1 to 20 barg (-14.5 to 300 psig)
Pressure Leak rates:
Vacuum Leak rates:
7 bar and above = 10 mbar/min
< 7 bar = 5 mbar/min
QUICK REFERENCE
Before using this instrument, read and understand the “Safety” section.
It is dangerous to ignore the specified warnings.
This instrument is intended for indoor use only.
GENERAL WARNINGS
It is dangerous to ignore the specified limits for the instrument or to
use the instrument when it is not in its normal condition. Use the
applicable protection and obey all safety precautions.
Do not use the instrument in locations with explosive gas, vapor or
dust. There is a risk of an explosion.

Measurement & Control
[EN] English –K0565 Issue 1 Safety and Quick start guide 3
ELECTRICAL WARNINGS
To prevent electrical shocks or damage to the instrument, do not
connect more than 30 V between the terminals, or between the
terminals and the ground (earth).
This instrument uses standard AA size batteries. To prevent an
explosion or fire, do not short circuit.
To prevent battery leakage or heat generation, only use the power
supply in the temperature range 0 to 40 °C (32 to 104 °F).
PRESSURE WARNINGS
Some liquid and gas mixtures are dangerous. This includes mixtures
that occur because of contamination. Make sure that the equipment is
safe to use with the necessary media.
To prevent a dangerous release of pressure, isolate and bleed the
system before you disconnect a pressure connection.
To prevent a dangerous release of pressure, make sure that all the
related pipes, hoses and equipment have the correct pressure rating,
are safe to use and are correctly attached.
Always wear appropriate eye protection when working with pressure.

Safety and Quick start guide 4[EN] English –K0565 Issue 1
CAUTIONS
To prevent damage to the display, do not use sharp objects on the
touch-screen.
Removal of power without appropriately shutting down the DPI611 can
lead to loss of date and time; if it happens re-set the date and time
upon re-start.
1. OVERVIEW:
This is a battery-powered instrument for
electrical measure and source operations. You
can use the touch-screen to display the different
parameters. The DPI611 instrument measures
and displays Pneumatic Pressure/ Vacuum
generated by the instrument. In addition it can
measure / source electrical signals.
2. STANDARD EQUIPMENT:
These items are part of the standard equipment
with the DPI611 Calibrator.
Removable Pressure Adaptors ISO 228/1,
(G1/8 and 1/8 NPT Female)
Set of 4 electrical test leads
Safety and Quick Start Guide
3. SAFETY:
Before you use the instrument, make sure that
you read and understand all the related data.
This includes: the applicable local safety
procedures, the user manual and the
instructions for the accessories / options /
equipment you are using it with.
Figure 3

Measurement & Control
[EN] English –K0565 Issue 1 Safety and Quick start guide 5
4. INSTALLATION:
Before you start:
Read and understand the “Safety” section.
Do not use damaged equipment.
Note: Use only original parts supplied by the manufacturer.
4.1 Electrical Connections
See Figure 1 (View A).
4.2 External pressure connections
See Figure 2. Use an applicable method to seal the external
pressure connections, and then tighten to the applicable torque.
Maximum torque: ISO 228/1, 1/8 NPT: 35 Nm (26 lbf.ft)
ISO 228/1, G1/8: 25 Nm (18.4 lbf.ft)
Attach the pressure adaptor to the DPI611 and tighten to finger
tight.
4.3 Maintenance
Clean the case with a moist, lint-free cloth and a weak detergent.
Do not use solvents or abrasive materials.
Return the instrument to the manufacturer or an approved service
agent for all repairs. Refer to the user manual.
If the equipment is used in a manner not specified by the
manufacturer, the protection provided by the equipment may be
impaired.
Do not dispose of this product as household waste. Use an
approved organization that collects and/or recycles waste
electrical and electronic equipment. For more information, contact:
Our customer service department:
(Contact us at www.ge-mcs.com).

Safety and Quick start guide 6[EN] English –K0565 Issue 1
5. DPI611 PRESSURE CALIBRATOR-START OPERATIONS:
Install the Battery (See Figure 4)
1. Remove the battery cover by unscrewing the Retaining screw (B)
and lifting the cover upwards.
2. Remove old batteries and dispose off in accordance with local
instructions.
3. Place the new batteries in the battery compartment with the
correct +/–orientation.
4. Replace the battery cover by locating the lugs inside the slots (A)
and bring down the cover and tighten Retaining screw (B).
Note: Use of secondary or rechargeable batteries will give
Inaccurate battery life indications.
Figure 4

Measurement & Control
[EN] English –K0565 Issue 1 Safety and Quick start guide 7
6. BASIC MODES:
Power ON
From OFF –momentarily press the power button until the GE logo
appears.
Power OFF
Press and Release the Power Button:
Select SWITCH OFF from the POWERDOWN OPTIONS window
displayed.
Figure 6
Note: 1. SWITCH OFF can also be achieved by Pressing and holding
the power button until the screen is blank.
2. Use Power OFF to preserve the battery capacity when the
instrument is not in use for extended periods of time.
Standby Mode
Press and Release Power button:
Select GO TO STANDBY from the POWERDOWN OPTIONS window
displayed.
Note: Use Standby mode between the jobs to provide a quick start-
up.
Power up from Standby Mode
When powered up from the standby mode, instrument always
opens the last screen shown before going to standby mode.
Power ON/OFF
Figure 5

Safety and Quick start guide 8[EN] English –K0565 Issue 1
7. DASHBOARD NAVIGATION:
The application DASHBOARD allows quick selection of the
appropriate function without menus or special keys. The
DASHBOARD displays icons representing the functional
applications of the DPI611, for example, the CALIBRATOR
application. Touch the appropriate icon to start the application.
When more choices are available than shown on the display, for
example, menu lists, swipe a finger up or down, left or right to
scroll.
Figure 7
1) Swipe from right to left 2) Touch the TASK menu 3) Touch the TASK.
Figure 8

Measurement & Control
[EN] English –K0565 Issue 1 Safety and Quick start guide 9
To change the measure and source functions swipe from right to
left on the calibrator application screen. Select CALIBRATOR in the
TASK menu to choose from a library of pre-configured TASKs
appropriate for common tests. For example:
Select to test a pressure transmitter and
provide 24 V loop power.
To save a TASK in FAVOURITES select the check box followed
by .
To create a custom TASK select CUSTOM TASK and manually configure
the required measure and source functions. CUSTOM TASK tasks can be
saved for future use by adding them to FAVOURITES using the Save
function in the TASK MENU.
7.1 Set Date, Time and Language
To access Date, Time and Language menus
Select:
7.2 Themes
Two themes are available: Dark and Light; select the correct theme
for the light level.
Select:
7.3 Druck DPI611 Manual
Select the Help icon on the Dashboard to access the manual. All
the information required to operate the Druck DPI611 is in the Help
section of the Dashboard which is accessed by selecting:
DASHBOARD >> SETTINGS >> DATE
DASHBOARD >> SETTINGS >> THEME
DASHBOARD >> HELP

Safety and Quick start guide 10 [EN] English –K0565 Issue 1
8. RELEASE THE PRESSURE /ATTACH THE DEVICE UNDER TEST:
1
2
Figure 9
9. VACUUM OR PRESSURE OPERATIONS:
1
2
3
4
5
Figure 10
Step
Procedure
1
Release the pressure.
2
Use the applicable
adaptor to attach the
device; See Figure 9.
Step
Procedure (Vacuum)
1
Set to vacuum operation
(-).
2
Turn the volume adjuster
to mid-range.
3
Seal the system.
4
Set the vacuum with the
pump.
5
Adjust the vacuum
(+ decrease; - increase).
Step
Procedure (Pressure)
1
Set to pressure operation
(+).
2
Turn the volume adjuster
to mid-range.
3
Seal the system.
4
Set the pressure with the
pump.
5
Adjust the pressure
(+ increase; - decrease).

Measurement & Control
[EN] English –K0565 Issue 1 Safety and Quick start guide 11
Marks and symbols on the instrument
10. SPECIFICATION:
Table 3: General Specification
Display
LCD: Color display with touch-screen
Ingress
Protection
IP54 rated
Shock /
Vibration
BS EN 61010-1:2010 / MIL-PRF-28800F CLASS
2
EMC
BS EN 61326-1:2013
Electrical safety
BS EN 61010-1:2010
Pressure safety
Pressure Equipment Directive - Class: Sound
Engineering Practice (SEP)
Approved
CE Marked
Complies with
European Union
directives
Warning –
refer to the
manual
Read the manual
USB ports:
Type A;
Mini-type B
connector
Ground (Earth)
ON / OFF
Do not dispose of this product as household waste.
See “Maintenance” (Section 4.3).
More marks and symbols are specified in the user manual (Druck
DPI611 Pressure Calibrator, K0571).

Safety and Quick start guide 12 [EN] English –K0565 Issue 1