ADAPT SOLUTIONS XL-SEAT XLS-COLX04R User manual

XL-SEAT
INSTALLATION MANUAL
XLS-COLX04R
CHEVROLET CANYON/COLORADO EXTENDED CAB 2004-2012
DRIVER

13 15
1 of 6
ITEM PART NUMBER
QTY
DESCRIPTION
1 XLS100-02R 1 Slider no. XLS100-02R
2 XLS200-02 1 Actuatot Fixing
3 PRD 332-159P 2 Socket Head Cap Screw Zinc Plated 3/8-16 x 1/2
4 XLS300-02R 1 XL-SEAT Safety Arm -Right-
5 XLS400-02R 1 XL-SEAT Transfert Board -Right-
6 XLS430B-01R 1 Black Cushion -Right-
7 XLS500-04L 1 XL-SEAT Pillar 04 -Left-
8 XLS800-133 1 Electrical Actuator 12 Volts -11.000'' Stroke - Type "C" Kob with Ø3/8'' Hole - Left Handed
9 XLS811-01 1 Shock Ring
10 PRD 149-153 1 Socket set screw cup point 5/16-18 x 1
11 PRD 192-622 1 Spring Pin Ø1/4'' x 1-3/8'' Lg.
12 XLS600B-01 1 Long Model Cover Molding
13 XLS700-AL 1 Electrical Kit
14 COVB-01 1 Motor cover
15 XLS-COLX04R-00 1 Installation Kit -Right-
XLS-COLX04R
ADAPT SOLUTIONS
|[email protected]|866.641.0419|418.889.9838 fax
PART NUMBER
XL-Seat Kit -Right-
DESCRIPTION
KIT XL-SEAT CHEVROLET COLORADO EXTENDED CAB 2004 - 2012

SCALE 1:6
13
2 of 8
16
ITEM PART NUMBER QTY DESCRIPTION
1 XLS100-02R 1 Slider no. XLS100-02R
2 XLS200-02 1 Actuatot Fixing
3 PRD 332-159P 2 Socket Head Cap Screw Zinc Plated 3/8-16 x 1/2
4 XLS300-02R 1 XL-SEAT Safety Arm -Right-
5 XLS400-02R 1 XL-SEAT Transfert Board -Right-
6 XLS430B-01R 1 Black Cushion -Right-
7 XLS500-04L 1 XL-SEAT Pillar 04 -Left-
8 XLS800-133 1 Electrical Actuator 12 Volts -11.000'' Stroke - Type "C" Kob with Ø3/8'' Hole - Left Handed
9 XLS811-01 1 Shock Ring
10 PRD 149-153 1 Socket set screw cup point 5/16-18 x 1
11 PRD 192-622 1 Spring Pin Ø1/4'' x 1-3/8'' Lg.
12 XLS600B-01 1 Long Model Cover Molding
13 XLS700-AL 1 Electrical Kit
14 COVB-01 1 Motor cover
15 XLS-COLX04R-01 1 Floor Adapter -Right-
16 HANDLE-01 2 Handle -01
17 PRD 125-117 1 Hex self-tapping screw #10 x 3/4'' Lg.
18 PRD 338-230P 4 Flat Socket Cap Screw Zinc Plated 7/16-14 x 3/4
19 PRD 339-139P 1 Socket Shoulder Screw Zinc 3/8 x 3/4 x 5/16-18 THD
20 PRD 339-168P 1 Socket Shoulder Screw Zinc 1/2 x 1 1/4 x 3/8-16 THD
21 XLS810-01 1 Ring Shock Motor
XLS-COLX04R
ADAPT SOLUTIONS
|[email protected]|866.641.0419|418.889.9838 fax
PART NUMBER
XL-Seat Kit -Right-
DESCRIPTION
KIT XL-SEAT CHEVROLET COLORADO EXTENDED CAB 2004 - 2012

Step 1
3 of 6
1
6
2
7
547
3
8
ITEM PART NUMBER
QTY
DESCRIPTION
1 XLS100-02R 1 Slider no. XLS100-02R
2 XLS200-02 1 Actuatot Fixing
3 XLS800-133 1 Electrical Actuator 12 Volts -11.000'' Stroke - Type "C" Kob with Ø3/8'' Hole - Left Handed
4 XLS811-01 1 Shock Ring
5 PRD 149-153 1 Socket set screw cup point 5/16-18 x 1
6 PRD 192-622 1 Spring Pin Ø1/4'' x 1-3/8'' Lg.
7 PRD 332-159P 2 Socket Head Cap Screw Zinc Plated 3/8-16 x 1/2
8 COVB-01 1 Motor cover
XLS-COLX04R
ADAPT SOLUTIONS
|[email protected]|866.641.0419|418.889.9838 fax
PART NUMBER
XL-Seat Kit -Right-
DESCRIPTION
KIT XL-SEAT CHEVROLET COLORADO EXTENDED CAB 2004 - 2012

Step 2
2
3
1
SCALE 1:8
4 of 6
SCALE 1:4
ITEM PART NUMBER
QTY
DESCRIPTION
1 XLS-COLX04R-01 1 Floor Adapter -Right-
2 XLS500-04L 1 XL-SEAT Pillar 04 -Left-
3 PRD 338-230P 4 Flat Socket Cap Screw Zinc Plated 7/16-14 x 3/4
XLS-COLX04R
ADAPT SOLUTIONS
|[email protected]|866.641.0419|418.889.9838 fax
PART NUMBER
XL-Seat Kit -Right-
DESCRIPTION
KIT XL-SEAT CHEVROLET COLORADO EXTENDED CAB 2004 - 2012

2
1
SCALE 1:3
SCALE 1:4
Step 3
5 of 6
ITEM PART NUMBER
QTY
DESCRIPTION
1 XLS810-01 1 Ring Shock Motor
2 PRD 339-168P 1 Socket Shoulder Screw Zinc 1/2 x 1 1/4 x 3/8-16 THD
XLS-COLX04R
ADAPT SOLUTIONS
|[email protected]|866.641.0419|418.889.9838 fax
PART NUMBER
XL-Seat Kit -Right-
DESCRIPTION
KIT XL-SEAT CHEVROLET COLORADO EXTENDED CAB 2004 - 2012

54
6
13
2
Step 5
6 of 6
ITEM PART NUMBER
QTY
DESCRIPTION
1 XLS300-02R 1 XL-SEAT Safety Arm -Right-
2 XLS400-02R 1 XL-SEAT Transfert Board -Right-
3 XLS430B-01R 1 Black Cushion -Right-
4 XLS600B-01 1 Long Model Cover Molding
5 PRD 125-117 1 Hex self-tapping screw #10 x 3/4'' Lg.
6 PRD 339-139P 1 Socket Shoulder Screw Zinc 3/8 x 3/4 x 5/16-18 THD
XLS-COLX04R
ADAPT SOLUTIONS
|[email protected]|866.641.0419|418.889.9838 fax
PART NUMBER
XL-Seat Kit -Right-
DESCRIPTION
KIT XL-SEAT CHEVROLET COLORADO EXTENDED CAB 2004 - 2012

XL-SEAT 2004-2012 CHEVROLET CANYON/COLORADO EXTENDED CAB PASSENGER p. 2
PLEASE TAKE NOTE THAT THE PICTURES IN THIS MANUAL WERE TAKEN DURING AN INSTALLATION ON
THE DRIVER SIDE. HOWEVER, THE INSTALLATION PROCEDURE IS THE SAME ON THE PASSENGER SIDE.
1- Remove both of the seat recliner handles. Replace them with the handles provided in
the installation kit. (NOTE: Handle # 001 must be installed on the lower part of the seat.)
2- Remove the doorstep moulding. Slide the seat to its full forward position. Unbolt the
back of the seat. Slide the floor adaptor # XLSP-COLXC-04R-001 under the seat
brackets. Use the OEM bolts to position and secure the adaptor in place.
3- Install the XL-SEAT onto the floor adaptor. Secure it in place using four (4) 7/16” X 3/4”
flat head bolts.
4- Proceed with the electrical installation. Follow the instructions found in the attached
document entitled ELECTRICAL INSTALLATION FOR XL-SEAT.
BEFORE
AFTER

XL-SEAT 2004-2012 CHEVROLET CANYON/COLORADO EXTENDED CAB PASSENGER p. 3
5- Reinstall the doorstep moulding. (NOTE: You will need to trim the moulding to fit around
the XL-SEAT.)
6- Install the transfer board. NOTE: The XL-SEAT transfer board can be adjusted if needed.
Remove the cushion. Unbolt the four (4) flat head bolts, relocate the board to the
desired position, and secure it in place using the four (4) flat head bolts. Once you
have completed, reinstall the cushion.

XL-SEAT 2004-2012 CHEVROLET CANYON/COLORADO EXTENDED CAB PASSENGER p. 4
7- Final inspection:
Make sure all bolts are all properly fastened.
Make sure that XL-SEAT works well with and without a passenger.
Make sure the door closes properly.
(Note: It is normal for the XL-SEAT to touch the door panel trim.)
Make sure the safety guards are fastened in place.
For technical support call 866.641.0419 or email [email protected]
Please have the serial number of the unit on hand before placing your call.

XL-SEAT 2004-2012 CHEVROLET CANYON/COLORADO EXTENDED CAB PASSENGER p. 5
ELECTRICAL INSTALLATION
XL-SEAT
1. Thread the lead power cable (red +) under the doorstep molding and through the
firewall. WARNING: Pass through a grommet in the firewall to prevent the cable from
chaffing.
2. Install the circuit breaker near the battery and then
connect the battery to the circuit breaker.
3. Attach the ground wire (black -) to the vehicle’s frame,
under the doorstep molding using a self-tapping screw.
(NOTE: It is preferable to locate it in a spot where the sheet
metal is doubled-up to insure a better ground.)
4. Connect the power cable (red+) and the ground cable
(black -) to the electronic module (black box). Place the
electronic module under the seat and secure it in place
using “Velcro”. Secure all the wires in a loom. Reconnect
the battery.
5. Thread the flat hand held control wire (black telephone wire) under
the doorstep molding and up under the dash. Secure the wire in place
under the dash with a tie wrap and secure the hand held control on
the dash using “Velcro”.
WARNING: Place the hand held control in a safe place so that the door
does not risk cutting off the wire.

XL-SEAT 2004-2012 CHEVROLET CANYON/COLORADO EXTENDED CAB PASSENGER p. 6
RED = 12V POWER SUPPLY
BLACK = GROUNDED TO THE
CHASSIS
ELECTRICAL BOX CONNECTIONS
XL-SEAT
ALONE
TWO YELLOW WIRES
TO THE XL-SEAT
ACTUATOR
GREY WIRE TO THE PENDANT
CTRL BOX: XLS710-01
PENDANT: XLS760-01
RED = 12V POWER SUPPLY
BLACK = GROUNDED TO THE
CHASSIS

XL-SEAT 2004-2012 CHEVROLET CANYON/COLORADO EXTENDED CAB PASSENGER p. 7
WARNING DECALS
After completing the installation of the XL-SEAT, please take the time to install the warning
decals. NOTE: The surface must be clean, dry and an ambient temperature for the sticker
to stick to the surface.
Start by locating a position to install the decals.
Clean the surface with the provided alcohol swab.
Peel off the backing of the sticker and then stick it to the cleaned surface.

XL-SEAT 2004-2012 CHEVROLET CANYON/COLORADO EXTENDED CAB PASSENGER p. 8
TROUBLESHOOTING
PROBLEM
POSSIBLE CAUSES
XL-SEAT
will not run
Bad electrical connections. Check and clean corrosion from all
connections including the car’s battery cable connections.
Hand pendant wire problem. Check hand pendant wire to
make sure it is plugged in properly. Check the wire for any cuts.
If any, replace the wire.
Burnt out switch. Replace pendant.
Bad connection. Check the electronic module under the seat.
Make sure that all the wires are properly connected.
Burnt out electronic module. Contact Adapt Solutions for
replacement module.
Burnt out actuator. Replace actuator.
Power Loss. The XL-SEAT motor is not getting adequate
electrical power because of a loose connection. Check the XL-
SEAT connections for tightness and corrosion (especially the
ground connection).
A partially discharged battery in the vehicle. Check the car’s
battery by trying the car lights or checking the voltage with a
voltmeter (should read 13.2 volts). Clean the car battery posts
and cable clamps thoroughly (remove the battery clamps off
the battery posts and clean them with a wire brush designed
for that purpose). Coat the connection with anticorrosion spray
once reassembled. An automotive battery may be weak, having
enough power to start the car but not enough power for
continuous use.

XL-SEAT 2004-2012 CHEVROLET CANYON/COLORADO EXTENDED CAB PASSENGER p. 9
ADAPT-SOLUTIONS #1 LTD.
3 YEAR LIMITED WARRANTY
Adapt-Solutions # 1 Ltd. (Adapt Solutions), warrants to the original purchaser of an XL-SEAT that the
equipment is free from defects in material and workmanship for a period of three years from date of
purchase.
During the first year of the warranty, Adapt Solutions will supply the replacement parts as well as a pre-set
monetary amount (determined by Adapt Solutions) for the repair if a defect in materiel or workmanship is
discovered. Labor claims must be approved by Adapt Solutions and an authorisation number (RMA) will be
given. Labor claims must be submitted within six (6) weeks of receiving the RMA to be processed. After the
initial year of this warranty, only parts and components are covered. This warranty does not cover labor and
other services after the initial year. Freight and other related repair charges will be the responsibility of the
original purchaser.
The only remedy for a defect in one of Adapt Solutions products shall be the repair or the replacement, at
the discretion of Adapt Solutions, of the defective part or component. If repair or replacement is not
commercially practical or cannot be timely made, Adapt Solutions may decide to refund the purchase
price of the equipment (XL-SEAT) instead of repairing or replacing the original equipment.
In no event shall Adapt Solutions be responsible for indirect, incidental or consequential damages, whether
such damages arise from claims based on contract, warranty, tort (including negligence), strict liability or
product liability.
All implied warranties, including any warranty of merchantability or fitness for a particular purpose, are
limited in their duration to the length of the warranty stated above for the affected component.
This warranty is to the original purchaser only, and excludes product damage due to installation error,
product misuse, product abuse, accidents, physical damage, damage in shipment, modifications not
made by Adapt Solutions, or repairs undertaken by anyone other than authorized distributors.
To obtain warranty parts and/or reimbursement, you must follow these procedures:
1. Obtain warranty authorization (RMA number) by calling your local Adapt Solutions dealer or Adapt
Solutions directly at 866-641-0419.
2. Return the faulty Adapt Solutions component/equipment, freight prepaid, to the address provided
by your Adapt Solutions dealer or Adapt Solutions with proof of purchase.
Adapt Solutions will pay for shipping back to the purchaser within the continental United States and Canada
if a defect in materiel or workmanship is discovered. Return freight and repair charges will be the
responsibility of the purchaser if the problem is not covered by warranty.
This warranty gives you specific legal rights, and you may also have other rights that vary from state to state/
province to province. Adapt Solutions specifically does not authorize any person to extend the time or scope
of this warranty. For further information regarding this limited warranty, please contact us by calling 1-866-
641-0419 or by writing at the following address:
Adapt Solutions / Warranty Department
145 Damase-Breton
St-Lambert-de-Lauzon, Québec
G0S 2W0 Canada