Safe Fleet PRIME DESIGN HRR-369-ECM1 User manual

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2015 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
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HRR-369-E-CM1 FULLY ASSEMBLED LADDER RACK ILLUSTRATION
TABLE OF CONTENTS
Page 2–6................................................................................................................................................... Packaging Checklist
Page 8–10.................................................................................................................................Mounting Bracket Assemblies
Page 11 ..................................................................................................................................Right Hand Rotation Illustration
Page 12–13 .......................................................................Right Rear Rotation Assembly-Crossbar and Drive Arm Bushing
Page 14–16 .......................................................................................................... Right Rear Rotation Assembly-Drive Shaft
Page 17.................................................................................................................... Right Rotation Assembly-Connecting Bar
Page 18 .............................................................................Right Front Rotation Assembly-Crossbar and Drive Arm Bushing
Page 19–20 ......................................................................................................... Right Front Rotation Assembly-Drive Shaft
Page 21 ................................................................................................................................Final Connecting Bar Adjustment
Page 22–23 ..................................................................Right Rear Rotation Assembly-Cylinder Assembly Rear Installation
Page 24 ...................................................................................................................................... Left Hand Rotation Assembly
Page 25 ................................................................................Left Rear Rotation Assembly-Crossbar and Drive Arm Bushing
Page 26–28 ............................................................................................................ Left Rear Rotation Assembly-Drive Shaft
Page 29 ..................................................................................................................... Left Rotation Assembly-Connecting Bar
Page 30 ...............................................................................Left Front Rotation Assembly-Crossbar and Drive Arm Bushing
Page 31–32 ............................................................................................................Left Front Rotation Assembly-Drive Shaft
Page 33 .......................................................................................................... Left Final Assembly-Connecting Bar Assembly
Page 34–35 .................................................................... Left Rear Rotation Assembly-Cylinder Assembly Rear Installation
Page 36–37 ............................................................................................................Front Right L Post and Z Post Installation
Page 38–39 ..............................................................................................................Front Left L Post and Z Post Installation
Page 40–41.......................................................................................... Front and Rear Accessory Strobe Holder Installation
Page 42 ............................................................................................................................ Final Assembly-Drive Shaft Sealing
Page 43 ............................................................................................... Final Assembly-Cylinder and Auto Clamp Adjustment
NOTE: Assemblies and parts shown in this
manual are representative. Some items
may appear differently than actual parts,
assemblies, or components received.

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2015 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
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5—Drive Shaft ....................................................... (Qty 1)
Right Hand, Rear Assembly
6—Connecting Bar ................................................ (Qty 1)
4.00’
7—Connecting Bar ................................................ (Qty 1)
2.00’
HRR-369-E-CM1 PACKAGING CHECKLIST
1—Rear Slide Rotation Assembly ......................... (Qty 1)
Left/Right Hand
2—Center Rotation Assembly .............................. (Qty 1)
Left Hand
3—Front Rotation Assembly ................................. (Qty 1)
Right Hand
4—Drive Shaft ....................................................... (Qty 1)
Left Hand, Rear Assembly

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2015 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
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HRR-369-E-CM1 PACKAGING CHECKLIST CONTINUED
8—Front Rotation Drive Shaft .............................. (Qty 1)
35.75”
9—Front Rotation Drive Shaft .............................. (Qty 1)
11.75”
10—Removable Drive Shaft Handle .................... (Qty 1)
11—Cylinder Assembly ......................................... (Qty 2)
12—Mounting Bracket ......................................... (Qty 6)
13—AutoClamp L Post .......................................... (Qty 2)
14—Upper Rotation Z Post ................................... (Qty 2)

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2015 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
5
HRR-369-E-CM1 PACKAGING CHECKLIST CONTINUED
15—Accessory Strobe Light Holder...................... (Qty 7)
Mounting Plate, 5”.00
16—Accessory Strobe Light Holder ...................... (Qty 1)
Mounting Plate, 6.00”
9.6—3/8 x 2.25” Bolt Assy .................................. (Qty 2)
9.1—Bushing Assembly Lubricant ....................... (Qty 1)
9.2—M8 x 110mm Bolt Assy ............................... (Qty 1)
9.4—5/16 x 2.00” Bolt Assy ................................ (Qty 4)
HKT-8140 (Qty 2)

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2015 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
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9.11—Anti-Seize..................................................... (Qty 1)
9.7—1/4 x 1.00” Clevis Pin ................................. (Qty 1)
9.8—3/32 x .75.00” Cotter Pin ........................... (Qty 1)
10.3—Drive Shaft Sealing Decals ...................... (Qty 16)
10.2—Drive Shaft Large Bushing ........................ (Qty 2)
Celcon
HRR-369-E-CM1 PACKAGING CHECKLIST CONTINUED
HKT-8140 Cont. (Qty 2)
10.1—Drive Arm Bushing ...................................... (Qty 2)
HKT-8106 (Qty 2)

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2015 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
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Packed By: Date: / /
Inspected By: Date: / /

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2015 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
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HRR-369-E-CM1 REAR CROSSBAR-MOUNTING BRACKET ASSEMBLY
STEP 1:
INSTALLING THE REAR CROSSBAR ASSEMBLY
MOUNTING BRACKETS
STEP 1:
REAR CROSSBAR ASSEMBLY TO MOUNTING BRACKET
INSTALLATION RESULTS
Step 1: Install left and right Mounting Brackets into
Channel. Attach Rear Crossbar/Rotation using Mounting
Bracket hardware as shown. Do not tighten Mounting
Brackets to Channels at this time.

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2015 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
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STEP 2:
INSTALLING THE CENTER CROSSBAR ASSEMBLY
MOUNTING BRACKETS
STEP 2:
CENTER CROSSBAR ASSEMBLY TO MOUNTING
BRACKET INSTALLATION RESULTS
HRR-369-E-CM1 CENTER CROSSBAR-MOUNTING BRACKET ASSEMBLY
Step 2: Install left and right Mounting Brackets into
Channel. Attach Center Crossbar/Rotation using Mounting
Bracket hardware as shown. Do not tighten Mounting
Brackets to Channels at this time.

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2015 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
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HRR-369-E-CM1 FRONT CROSSBAR-MOUNTING BRACKET ASSEMBLY
STEP 3:
INSTALLING THE FRONT CROSSBAR ASSEMBLY
MOUNTING BRACKETS
STEP 3:
REAR CROSSBAR ASSEMBLY TO MOUNTING BRACKET
INSTALLATION RESULTS
Step 3: Install left and right Mounting Brackets into
Channel. Attach Front Crossbar/Rotation using Mounting
Bracket hardware as shown. Do not tighten Mounting
Brackets to Channels at this time.

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2015 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
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RIGHT HAND ROTATION OVERVIEW
HRR-369-E-CM1 RIGHT ROTATION-FULLY ASSEMBLED ILLUSTRATION
Attention Installer! All Rotation Assembly
Bolts must face inward to rack assembly
with bolt heads facing outside the Rotations.
Front Rotation Bolts face rearward, while
Rear Rotation Bolts face forward.
Failure to install fasteners as directed may
result in potential interference damage to
parts and/or assemblies.
Installer Note: Factory-installed Z Posts
require nal adjustments based upon
End User’s ladder rail dimensions.
Due to differing ladder manufacturer’s
specications: this nal adjustment may
need to be made by the End User.

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2015 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
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HRR-369-E-CM1 RIGHT REAR ROTATION-CROSSBAR/DRIVE ARM BUSHING
Bushings in place
Step 4: Insert the large black plastic bushing
through the Crossbar as shown. Line up the
bushing key to the Crossbar key cut.
Step 5: Insert white plastic bushing through
Drive Arm as shown. Line up bolt hole.
STEPS 4–5:
INSTALLING THE RIGHT REAR ROTATION DRIVE
SHAFT BUSHINGS
STEPS 4–5:
RIGHT REAR ROTATION DRIVE SHAFT BUSHING
INSTALLATION RESULTS

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2015 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
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HRR-369-E-CM1 LEFT REAR ROTATION-CROSSBAR/DRIVE ARM BUSHING
STEPS 6–7:
INSTALLING THE LEFT REAR ROTATION
DRIVE SHAFT BUSHINGS
STEPS 6–7:
REAR ROTATION DRIVE SHAFT BUSHING
INSTALLATION RESULTS
Step 6: Insert the large black plastic bushing
through the Crossbar as shown. Line up the
bushing key to the Crossbar key cut.
Step 7 Insert white plastic bushing through
Drive Arm as shown. Line up bolt hole.

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2015 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
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HRR-369-E-CM1 RIGHT REAR ROTATION ASSEMBLY-DRIVE SHAFT
STEPS 8–9:
INSERTING THE DRIVE SHAFT REAR
STEPS 8–9:
DRIVE SHAFT INSERTION RESULTS
Step 9: Insert Drive Shaft Rear
through large Bushing and Drive
Arm Bushing.
Step 8: Lubricate OD of plastic
Bushing using supplied lubricant
(unless pre-lubricated).
Open mechanism for assembly as shown.
Right Drive Shaft

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2015 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
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HRR-369-E-CM1 RIGHT REAR ROTATION-DRIVE SHAFT/ARM BOLT
STEPS 10–11:
DRIVE SHAFT TO CROSSBAR ATTACHMENT
STEPS 10–11:
DRIVE SHAFT TO CROSSBAR ATTACHMENT
RESULTS
Step 10: Apply Anti-Seize to Bolt threads.
Step 11: Install Bolt Assembly and torque to 90 in-lb

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2015 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
16
HRR-369-E-CM1 RIGHT REAR ROTATION-DRIVE SHAFT/ARM BOLT
STEPS 12–13:
INSTALLING THE DRIVE SHAFT TO DRIVE
ARM BOLT ASSEMBLY
STEPS 12–13:
DRIVE SHAFT INSERTION RESULTS
Step 12: Apply Anti-Seize to Bolt threads.
Step 13: Install Bolt Assembly and torque to 90 in-lb

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2015 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
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HRR-369-E-CM1 RIGHT ROTATION ASSEMBLY-CONNECTIN G BAR
STEP 14:
INSERTING THE RIGHT ROTATION
CONNECTING BAR
STEP 14:
RIGHT ROTATION CONNECTING BAR
RESULTS
Step 14: Slide the Connecting Bar through
the Center Rotation Crossbar. Do not fasten
with hardware at this time.

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2015 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
18
HRR-369-E-CM1 RIGHT FRONT ROTATION-DRIVE SHAFT/ARM BUSHINGS
STEPS 15–16:
INSTALLING THE RIGHT FRONT ROTATION
DRIVE SHAFT BUSHINGS
STEPS 15–16:
RIGHT FRONT ROTATION DRIVE SHAFT
BUSHING RESULTS
Step 16: Insert the large black plastic bushing through
the Crossbar as shown. Line up the bushing key to the
Crossbar key cut.
Step 15: Insert white plastic bushing through
Drive Arm as shown. Line up bolt hole.
Bushings in place

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2015 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
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HRR-369-E-CM1 RIGHT REAR ROTATION-CONNECTIN G BAR
STEPS 17–18:
INSERTING THE RIGHT FRONT DRIVESHAFT
STEPS 17–18:
RIGHT FRONT DRIVE SHAFT INSERTION
RESULTS
Step 17: Lubricate OD of plastic
Bushing using supplied lubricant
(unless pre-lubricated).
Step 18: Insert Front Drive Shaft
through large Bushing and Drive
Arm Bushing.

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2015 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
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HRR-369-E-CM1 RIGHT FRONT ROTATION-DRIVE SHAFT/ARM BOLT
STEPS 19–20:
INSERTING THE FRONT ROTATION DRIVE
ARM BOLT ASSEMBLY
STEPS 19–20:
BOLT ASSEMBLY RESULTS
Step 19: Apply Anti-Seize Compound to Bolt
Threads.
Step 20: Insert Bolt through Drive Arm and
fasten with Nut. Torque to 90 in-lb.