ADC ML-96 User manual

ML-96 Parts Manual
Phase 7
2001
American Dryer Corporation
88 Currant Road
Fall River, MA 02720-4781
Telephone: [phone] / Fax: [phone]
E-mail: [e-mail]
www.amdry.com
ADC Part No. 450569-5

Retain This Manual In ASafe Place For Future Reference
American Dryer Corporation products embody advanced concepts in engineering, design, and safety. If this product
is properly maintained, it will provide many years of safe, efficient, and trouble free operation.
ONLY qualified technicians should service this equipment.
OBSERVE ALL SAFETY PRECAUTIONS displayedon theequipment orspecified inthe installation manualincluded
with the dryer.
The following “FOR YOUR SAFETY” caution must be posted near the dryer in a prominent location.
We have tried to make this manual as complete as possible and hope you will find it useful. ADC reserves the right to
make changes from time to time, without notice or obligation, in prices, specifications, colors, and material, and to
change or discontinue models.
Important
For your convenience, log the following information:
DATE OF PURCHASE ____________________________________________________ MODEL NO. ______________
RESELLER’S NAME _________________________________________________________________________________
SERIAL NUMBER(S) __________________________________________________________________________________
____________________________________________________________________________________________________
____________________________________________________________________________________________________
Replacement parts can be obtained from your reseller or theADC factory. When ordering replacement parts from the
factory, youcanFAX yourordertoADCat [phone]or telephoneyour orderdirectlyto theADCPartsDepartment
at [phone]. Please specify the dryer model number and serial number in addition to the description and part
number, so that your order is processed accurately and promptly.
The illustrations on the following pages may not depict your particular dryer exactly. The illustrations are a composite
of the various dryer models. Be sure to check the descriptions of the parts thoroughly before ordering.
FOR YOUR SAFETY
Do not store or use gasoline or
other flammable vapors and
liquids in the vicinity of this or
any other appliance.
POUR VOTRE SÉCURITÉ
Ne pas entreposer ni utiliser d’essence
ni d’autres vapeurs ou liquides
inflammables à proximité de cet appareil
ou de tout autre appareil.
ML-96
“IMPORTANT NOTE TO PURCHASER”
Information must be obtained from your local gas supplier on the
instructions to be followed if the user smells gas. These
instructionsmustbe posted in aprominentlocation near the dryer.

Table of Contents
Control Door Assembly ...............................................................................................................................4
Phase 7 OPL Microprocessor Control Panel Assembly .............................................................................5
Main Door / Front Panel Assembly .............................................................................................................6
Main Door Assembly ...................................................................................................................................7
Main Door Switch Assembly .......................................................................................................................8
Temperature Sensor Bracket Assembly .....................................................................................................9
Wrapper Assembly....................................................................................................................................10
Lint Drawer Assembly ............................................................................................................................... 11
Tumbler Assembly ....................................................................................................................................12
Phase 7 Rotational SensorAssembly.......................................................................................................13
Idler Shaft Assembly .................................................................................................................................14
Drive Shaft Assembly................................................................................................................................15
Drive Motor Assembly ...............................................................................................................................16
Direct Spark Ignition Burner Assembly .....................................................................................................18
Motorized Impellor (Fan) Assembly ..........................................................................................................20
Pneumatic Valve Assembly.......................................................................................................................21
Reversing Relay Panel Assembly for Models Mfd. prior to February 10, 2006........................................22
Reversing Relay Panel Assembly for 208-240 Volts for Models Mfd. as of February 10, 2006...............23
Reversing Relay Panel Assembly for 380-416 Volts for Models Mfd. as of March 2, 2006 .....................24
Reversing Relay Panel Assembly for 460-480 Volts for Models Mfd. as of March 2, 2006 .....................25
Air Jet Assembly for Models Mfd. prior to April 2, 2004............................................................................26
Air Jet Assembly for Models Mfd. as of April 2, 2004 ...............................................................................27
Sail Switch Assembly ................................................................................................................................28
F.S.S. Temperature Probe Assembly........................................................................................................29
F.S.S. Solenoid Assembly for Models Mfd. prior to October 2, 2002 .......................................................30
F.S.S. Solenoid Assembly for Models Mfd. as of October 2, 2002...........................................................31
Exhaust Collar Assembly ..........................................................................................................................32

4 American Dryer Corporation 450569-5
Control Door Assembly
Illus. No. Part No. Qty.Description
1 816672 1 Phase 7 Control Door
(for models mfd. as of November 27, 2001)
883293* 1 Phase 7 Control Door with Hinge
(for models mfd. prior to November 27, 2001)
(includes illus. nos. 2 and 3)
2 117603 2 1/8” x 9/16” Noise Suppressor Tape
3 117604 4 Neoprene Sponge Tape (sold by the foot)
4 150314 2 #10-32 x 1/2” TORX®Screw
5 154011 2 #10-32 Multi-Thread U-Nut
6 112366 1 Logo ONLY
7 150309 4 #10-16 x 1/2” Hex Head TEK Crimptite Screw
8 102603 1 Control Door Rod Support Catch
9 102601 1 Control Door Retainer Clip
10 102502 1 Control Door Rod
* Specify color when ordering.

450569-5 www.amdry.com 5
Phase 7 OPL Microprocessor Control Panel Assembly
Illus. No. Part No. Qty.Description
1 112577 1 Phase 7 OPL Keyboard
2 850984 1 Phase 7 Microprocessor Controller (computer) Panel ONLY
3 822767 1 Phase 7 OPL Reversing Microprocessor Controller (computer)
Control Panel Assembly Complete
(includes illus. nos. 1 through 7)
887003 1 Phase 7.2.2 BD with Sensor Activated Fire Extinguishing System
(for models mfd. as of December 3, 2003)
887004 1 Phase 7.2.2 BD with Fire Suppression System
(for models mfd. as of December 3, 2003)
887000 1 Phase 7.2.1 to .2 BD with Sensor Activated Fire Extinguishing System
(for models mfd. prior to December 3, 2003)
887001 1 Phase 7.2.1 to .2 BD with Fire Suppression System
(for models mfd. prior to December 3, 2003)
4 150005 2 #6-32 x 3/4” Phillips Round Head Machine Screw
5 153010 2 #6 Star Washer
6 136097 1 500-mA Fuse
7 136016 1 5-Amp Fuse

6 American Dryer Corporation 450569-5
Main Door / Front Panel Assembly
Illus. No. Part No. Qty.Description
1 –––––– 1 Main Door
(refer to Main Door Assembly on page 7)
2 150443 2 Socket Cap Screw
3 881441 1 Bottom Hinge Block (white)
882283 1 Bottom Hinge Block (wrinkle coral blue)
4 153031 1 Nylon Washer
5 150443 2 Socket Cap Screw
6 881440 1 Top Hinge Block (white)
882284 1 Top Hinge Block (wrinkle coral blue)
7 801614 1 Magnet Door Front Panel
882236 1 Front Panel (white)
(includes illus. nos. 7, 13, and 14)
882345 1 Front Panel Assembly (wrinkle coral blue)
(includes illus. nos. 7, 13, and 14)
8 390227 1 Emblem
9 116326 1 Front Panel Insulation
10 –––––– 1 Main Door Switch
(refer to Main Door Switch Assembly on page 8)
11 182507 2 1/4-20 High Crown Acorn Nut
12 –––––– 1 Lint Screen
(refer to Lint Drawer Assembly on page 11)
13 170330 1 Friction Door Latch
14 154215 2 5/32 x 1/4” Rivet

450569-5 www.amdry.com 7
Main Door Assembly
Illus. No. Part No. Qty.Description
1 801600 1 Cold Rolled Steel Magnet Main Door Assembly
(for models mfd. as of July 21, 2005)
881968 1 Cold Rolled Steel Main Door Assembly (white)
(includes illus. nos. 1 through 10)
882292 1 Cold Rolled Steel Main Door Assembly (wrinkle coral blue)
(includes illus. nos. 1 through 10)
881966 1 Cold Rolled Steel Large Main Door Ring (white)
882305 1 Cold Rolled Steel Large Main Door Ring (wrinkle coral blue)
2 102214 1 30” Main Door Glass
3 881685 1 Main Door Hinge (white)
882296 1 Main Door Hinge (wrinkle coral blue)
4 881740 6 1/4-20 x 5/8” Carriage Bolt (white)
882339 6 1/4-20 Carriage Bolt (wrinkle coral blue)
5 881688 1 Main Door Handle (white)
882295 1 Main Door Handle (wrinkle coral blue)
6 881806 6 1/4-20 Free Spin Wash Nut (white)
882293 6 1/4-20 Free Spin Wash Nut (wrinkle coral blue)
7 152008 1 #10-32 Hex Nut
8 150120 1 Door Latch Screw
9 102357 1 7/8” x 7/8” x 104” Door Gasket
10 151012 4 #10-32 Nylon Acorn Nut

8 American Dryer Corporation 450569-5
Main Door Switch Assembly
Illus. No. Part No. Qty.Description
1 150006 2 #6-32 x 7/8” Phillips Pan Head Machine Screw
2 152013 2 #6-32 Hex Nut
3 153010 2 #6 Star Washer
4 137005 1 Main Door Switch ONLY
5 881702 1 Main Door Switch Housing Assembly Complete (white)
(includes illus. nos. 1 through 5)
882298 1 Main Door Switch Housing Assembly (wrinkle coral blue)
(includes illus. nos. 1 through 5)
881687 1 Main Door Switch Housing ONLY (white)
882291 1 Main Door Switch Housing ONLY (wrinkle coral blue)
6 150301 2 #8-18 x 7/16” Phillips Pan Head TEK Screw

450569-5 www.amdry.com 9
Temperature Sensor Bracket Assembly
Illus. No. Part No. Qty.Description
1 859372 1 Temperature Sensor Bracket Complete
(includes illus. nos. 1 through 6 and 9 through 12)
881089 1 Sensor Bracket
2 884258 1 4” Temperature Sensor Probe Assembly
3 154007 2 1/4” Push-On Fastener
4 121028 1 1/4” Terminal
5 122701 4 Socket Terminal ONLY
6 122605 1 4-Position Female Connector
7 122700 4 Pin Terminal ONLY
8 122604 1 4-Position Male Connector
9 130302 1 225° Thermostat
10 150005 2 #6-32 x 1/4” Phillips Round Head Machine Screw
11 153010 2 #6 Star Washer
12 152013 2 #6-32 Hex Nut
13 152014 2 1/4-20 Free Spin Wash Nut

10 American Dryer Corporation 450569-5
Wrapper Assembly
Illus. No. Part No. Qty.Description
1 150309 20 #10-16 x 1/2” Hex Head TEK Crimptite Screw
2 859367 1 Bottom Right Wrapper
3 –––––– 1 Idler Shaft
(refer to Idler Shaft Assembly on page 14)
4 –––––– 1 Temperature Sensor Bracket
(refer to Temperature Sensor Bracket Assembly on page 9)
5 859368 1 Bottom Left Wrapper
6 –––––– 1 Drive Shaft
(refer to Drive Shaft Assembly on page 15)
7 122116 1 Lint Door Switch – 24 VAC

450569-5 www.amdry.com 11
Lint Drawer Assembly
Illus. No. Part No. Qty.Description
1* 883305 1 Lint Drawer Assembly
(includes illus. nos. 1 through 3)
2 115902 1 Lint Basket Felt
3 154215 5 5/32 x 1/4” Rivet
* Specify color when ordering.

12 American Dryer Corporation 450569-5
Tumbler Assembly
Illus. No. Part No. Qty.Description
1 835002 1 Tumbler Assembly Complete
(for models mfd. as of April 9, 2007)
(includes illus. nos. 1 through 3)
859389 1 Tumbler Assembly Complete
(for models mfd. prior to April 9, 2007)
(includes illus. nos. 1 through 3)
2 333670 4 Perforated Tumbler Panel
(for models mfd. as of April 9, 2007)
882234 4 Perforated Tumbler Panel
(for models mfd. prior to April 9, 2007)
3 150118 24 1/4-20 x 1/4” Phillips Pan Head Screw

450569-5 www.amdry.com 13
Phase 7 Rotational Sensor Assembly
Illus. No. Part No. Qty.Description
1 819064 1 Tumbler Shaft Support Assembly Complete
(includes illus. nos. 1 through 8)
835339 1 Tumbler Shaft Support Bracket
2 102394 2 Tumbler Friction Pad
3 153005 6 3/8” Lock Washer
4 150619 2 3/8-16 x 1” Tap Bolt
5 153004 8 3/8” Flat Washer
6 180018 2 4” x 1-1/2” Hi-Impact Wheel
7 819046 1 Tumbler Adjustment Plate
8 819065 1 Tumbler Shoulder Screw
9 822735 1 Phase 7 Rotational Sensor Assembly
10 152005 4 3/8-16 Hex Nut

14 American Dryer Corporation 450569-5
Idler Shaft Assembly
Illus. No. Part No. Qty.Description
1 859328 1 Idler Shaft Assembly Complete
(includes illus. nos. 1 through 10)
390232 1 Idler Shaft ONLY
2 180033 2 6” Wheel
3 180038 2 1” Taper Lock Bushing
4 880205 2 1” Pillow Block Bearing
5 152004 4 5/16-18 Hex Nut
6 153002 4 5/16” Lock Washer
7 153001 4 5/16” Flat Washer
8 859008 2 Bearing Bolt Plate Assembly
9 859327 2 Bearing Pad
10 150509 4 5/16-18 x 3” Tap Bolt

450569-5 www.amdry.com 15
Drive Shaft Assembly
Illus. No. Part No. Qty.Description
1 859329 1 Drive Shaft Assembly Complete
(includes illus. nos. 1 through 11)
390243 1 Drive Shaft ONLY
2 180033 2 6” Wheel
3 180038 2 1” Taper Lock Bushing
4 880205 2 1” Pillow Block Bearing
5 152004 4 5/16-18 Hex Nut
6 153002 4 5/16” Lock Washer
7 153001 4 5/16” Flat Washer
8 859008 2 Bearing Bolt Plate Assembly
9 859327 2 Bearing Pad
10 150509 4 5/16-18 x 3” Tap Bolt
11 101209 1 9” Pulley
12 100713 1 1/4” x 1/4” x 7/8” Key
13 100704 1 1/4” x 1/4” x 1-3/4” Key

16 American Dryer Corporation 450569-5
Drive Motor Assembly

450569-5 www.amdry.com 17
Drive Motor Assembly
Illus. No. Part No. Qty.Description
1 882245 1 Drive Motor Assembly Complete
(includes illus. nos. 1, 2, 6, and 9 through 11)
882237 1 Motor Mount ONLY
2 152004 4 5/16-18 Hex Nut
3 150501 3 5/16-18 x 3/4” Tap Bolt
4 153001 3 5/16” Flat Washer
5 153002 3 5/16” Lock Washer
6 181106 1 1/2 hp 208-480v (3ø) 50/60 Hz Drive Motor
7 100174 1 AX-53 Cogged V-Belt
8 101132 1 5/8” x 2” Motor Pulley
9 150501 4 5/16-18 x 3/4” Tap Bolt
10 153002 8 5/16” Lock Washer
11 153001 8 5/16” Flat Washer
12 150523 1 1/4-20 x 3/4” Hex Washer Machine Bolt

18 American Dryer Corporation 450569-5 Direct Spark Ignition Burner Assembly

450569-5 www.amdry.com 19
Direct Spark Ignition Burner Assembly
Illus. No. Part No. Qty.Description
1 142924 1 1” to 3/4” Reducing Coupling
2 331291 1 Gas Valve Pipe Bracket
3 150309 2 #10-16 x 1/2” Hex Head TEK Crimptite Screw
4 142735 1 3/4” x 14” Bi Nipple
5 142601 1 3/4” Union
6 142504 1 3/4” x 90° Elbow
7 142734 1 3/4” x 5-1/2” Nipple
8 150309 2 #10-16 x 1/2” Hex Head TEK Crimptite Screw
9 390125 1 Gas Valve Flat Pipe Bracket
10 887159 1 3/4” 24 VAC Redundant (natural gas) Gas Valve
887155 1 3/4” 24 VAC Redundant (liquid propane gas) Gas Valve
140411 1 24 VAC Gas Valve Liquid Propane Conversion Kit
11 150415 2 #10-16 x 1/2” Hex Head TEK Crimptite Screw
12 331291 1 Gas Valve Pipe Bracket
13 141219 1 3-Port Manifold
14* 140862 3 #7 Burner Orifice (natural gas) ONLY
140818 3 #31 Burner Orifice (liquid propane gas) ONLY
15 150309 2 #10-16 x 1/2” Hex Head TEK Crimptite Screw
16 141123 3 Gas Burner Tube
17 150309 2 #10-16 x 1/2” Hex Head TEK Crimptite Screw
18 390124 1 Burner Tube Support ONLY
19 150309 2 #10-16 x 1/2” Hex Head TEK Crimptite Screw
20 150309 6 #10-16 x 1/2” Hex Head TEK Crimptite Screw
21 821456 1 Sail Switch
(refer to Sail Switch Assembly on page 28)
22 331289 1 Burner Box Cover Plate ONLY
23 150309 2 #10-16 x 1/2” Hex Head TEK Crimptite Screw
24 128914 1 Ignitor / Flame-Probe Assembly
25 150001 2 #6-32 x 1/2” Phillips Round Head Machine Screw
26 151000 2 #6-32 Pal Nut
27 130201 1 330° Manual Reset Hi-Limit ONLY
28 319703 1 Hi-Limit Bracket
29* 882677 1 Natural Gas Burner Assembly Complete
for Models Mfd. with Natural Gas ONLY
(includes illus. nos. 1 through 31)
882678 1 Liquid Propane Gas Burner Assembly Complete
for Models Mfd. with Liquid Propane Gas ONLY
(includes illus. nos. 1 through 31)
859374 1 Burner Box ONLY
30 335031 1 Ignition Module Mounting Bracket / Manifold Rest
31 883844 1 Direct Spark Ignition Module
* Consult factory for elevations over 2,000 feet.

20 American Dryer Corporation 450569-5
Motorized Impellor (Fan) Assembly
Illus. No. Part No. Qty.Description
1 882319 1 Coop Cone (white)
882328 1 Coop Cone (wrinkle coral blue)
2 887140 1 Motorized Impellor (fan) – 208 Volt 60 Hz ONLY
(for models mfd. as of February 23, 2007)
887139 1 Motorized Impellor (fan) – 208 Volt 60 Hz ONLY
(for models mfd. prior to February 23, 2007)
100622 1 Motorized Impellor (fan) – 230 Volt 60 Hz ONLY
100619 1 Motorized Impellor (fan) – 230/400 Volt 50 Hz, 460/480 Volt 60 Hz ONLY
859363 1 Motorized Impellor (fan) Assembly Complete – 208 Volt 60 Hz
(includes illus. nos. 1, 2, 3, and 6)
859361 1 Motorized Impellor (fan) Assembly Complete – 230 Volt 60 Hz
(includes illus. nos. 1, 2, 3, and 6)
816086 1 Motorized Impellor (fan) Assembly Complete – 230/400 Volt 50 Hz, 460/480 Volt 60 Hz
(includes illus. nos. 1, 2, 3, and 6)
3 882323 1 Motor Plate (white)
882326 1 Motor Plate (wrinkle coral blue)
4 150511 4 1/4-20 x 1” Hex Head Machine Bolt
5 150512 4 1/4-20 x 1/2” Hex Head Machine Bolt
6 154335 8 M10 x 16 Metric Bolt