ADS-tec IRF2000 series User manual

Instruction manual
IT Infrastructure
IRF2000 series – DNV GL variant
Version 2.4
Updated 2018-09-12
Translation of the original
instruction manual

IRF2000 series – DNV GL variant 2
© ads-tec GmbH • Heinrich-Hertz-Str. 1 • 72622 Nürtingen • Germany
Table of Contents
1Notes.......................................................................................................................................4
1.1 General remark 4
1.2 Limitation of liability 4
1.3 Manufacturer 5
1.4 Relevant device documentation 5
2Safety instructions ...................................................................................................................6
2.1 Structure of safety instructions 6
2.2 Graduation of risk level 6
2.3 Explanation of used symbols 6
2.4 Symbols 7
2.5 Data, figures and modifications 7
2.6 Trademarks 8
2.7 Copyright 8
2.8 Compliance 9
3Operating and safety instructions ...........................................................................................10
3.1 Safety instructions 11
3.2 Operating location 12
3.3 Damage due to improper use 12
3.4 Warranty / repairs 12
3.5 Intended use 13
3.6 Improper use 13
3.7 Treatment and disposal of lithium batteries 14
3.8 General safety instructions 14
3.9 Safety instructions concerning mobile telephony and GNSS (GPS) 15
3.10 Calculation example for the transmission power (EIRP) 16
4Introduction...........................................................................................................................17
4.1 Cut & Stop 17
4.2 Alarming 17
4.3 Eventlog 17
4.4 Mobile phone modem 17
4.5 Variants 18
4.6 Scope of delivery 18
4.7 Environmental conditions 18

IRF2000 series – DNV GL variant 3
© ads-tec GmbH • Heinrich-Hertz-Str. 1 • 72622 Nürtingen
5Assembly ...............................................................................................................................19
5.1 External dimensions IRF22x0 – DNV GL version 19
5.2 Mounting options 20
5.2.1 Table mounting 20
5.2.2 Wall mounting 21
5.2.3 Top-hat rail mounting 22
6System features .....................................................................................................................23
6.1 General LED status display 23
6.1.1 Front LEDs 24
6.2 Operational LED status indicators 25
6.2.1 Behaviour of the status indicators during the boot-up process 25
6.2.2 Behaviour of the status indicators when resetting to default settings 25
6.2.3 Behaviour of the status indicators during a firmware update 25
6.3 Interface overview IRF22x0 – DNV GL version 26
6.3.1 Power supply 24 VDC 27
6.3.2 LAN (RJ45) 27
6.3.3 WAN (RJ45) 28
6.3.4 VPN 28
6.3.5 CUT & ALARM 28
6.3.6 USB connections 29
6.3.7 Smartcard reader in accordance with ISO 7816 29
7Putting into operation ............................................................................................................30
7.1 Initial configuration 30
7.2 Manual configuration of the network adapter 31
7.3 Settings for use with Internet Explorer 8 32
7.4 Calling up the device web interface 33
8Technical details.....................................................................................................................34
9Service & support...................................................................................................................35
9.1 ADS-TEC support 35
9.2 Company address 35

IRF2000 series – DNV GL variant 4
© ads-tec GmbH • Heinrich-Hertz-Str. 1 • 72622 Nürtingen • Germany
1 Notes
1.1 General remark
This instruction manual is intended to ensure safe and efficient handling and operation of IT
Infrastructure products.
The instruction manuals must be read carefully by personnel before commencing any type of work.
All of the safety notices and handling instructions given in the manual must be obeyed in order to
ensure that work is carried out safely.
Operation of the system is subject to the laws and regulations which are applicable in the respective
country at national, federal, European and international level.
The generally accepted rules of technology, usually in the form of standards, directives, regulations,
conditions and technical rules specified by national and federal organisations as well as trade
associations and committees for the field of specialisation concerned, shall apply.
Figures used in this instruction manual are provided for basic understanding and may differ from the
actual design.
The operator/operating company is independently responsible for compliance with and observance of
any subsequently introduced technical innovations or new legal requirements, as well as for all usual
obligations of the operator/operating company.
The original version of this instruction manual was written in German. All non-German versions of this
instruction manual are translations of the German instruction manual.
1.2 Limitation of liability
ads-tec GmbH shall not be liable for personal injury, property damage or damage caused to the product
as well as consequential damage that is/was the result of non-compliance with this instruction manual,
improper use of the product, repairs and other actions on the product by unqualified specialists and
specialists not certified by ads-tec GmbH, or that is/was the result of using unapproved replacement
parts.

IRF2000 series – DNV GL variant 5
© ads-tec GmbH • Heinrich-Hertz-Str. 1 • 72622 Nürtingen
1.3 Manufacturer
The manufacturer of the product is ads-tec GmbH. The company is referred to in the following as ADS-
TEC.
1.4 Relevant device documentation
The following documents are decisive to unit setup and operation:
•This instruction manual: Contains information for installation, commissioning and operation of the
device along with technical data of the device hardware.
•Data sheet for the DNV GL variant of the IRF22xx: Contains detailed technical data.
•Website: You can download drivers, software, user manuals, leaflets and flyers from the Download
section of our website www.ads-tec.de.

IRF2000 series – DNV GL variant 6
© ads-tec GmbH • Heinrich-Hertz-Str. 1 • 72622 Nürtingen • Germany
2 Safety instructions
2.1 Structure of safety instructions
The signal word classifies the hazard. Reference to the type/consequences and source of the hazard is
made underneath the signal word. Instructions for preventing the hazard are identified by an arrow ().
SIGNAL WORD
Type/consequences of hazard!
- Source of hazard
Measures to prevent hazard
2.2 Graduation of risk level
The signal word classifies the hazard.
Instructions for preventing the hazard are identified by an arrow ().
2.3 Explanation of used symbols
DANGER
Indicates an imminent danger. If not avoided, death or severe injury will result.
WARNING
Indicates a possible danger. If not avoided, death or severe injury could result.
CAUTION
Indicates a possible danger. If not avoided, light or minor injuries could result.
ATTENTION
Indicates a possibly damaging situation. If not avoided, the system or something
in its surroundings could be damaged.

IRF2000 series – DNV GL variant 7
© ads-tec GmbH • Heinrich-Hertz-Str. 1 • 72622 Nürtingen
Recommendation for use:
The symbol "Recommendation for use" indicates terms and/or conditions that strictly
need to be observed to ensure optimised and/or zero-defect operation. Tips and
suggestions for the efficient use of the device and software optimisation are also
provided.
2.4 Symbols
Symbol Meaning
Designation of batteries in accordance with § 13 of the German
Battery Act (BattG). Batteries may not be disposed of with
household waste, but must rather be disposed of separately. Used
batteries must be returned to the point of sale or a disposal system.
Labelling of electrical and electronic devices in accordance with § 7
of the German Electrical and Electronic Equipment Act (ElektroG).
Electrical and electronic devices must not be disposed of with
household waste, but must rather be taken to a collection point for
waste electrical equipment. Such a collection point is generally
operated by public waste management authorities, i.e., by
municipalities.
Symbol for the protective earth connection
2.5 Data, figures and modifications
All data, text and figures were prepared to the best of our knowledge. They do not represent any
assurance for the properties themselves. Despite taking utmost care, no liability can be assumed for
accuracy, completeness and actuality of the information. Subject to changes.

IRF2000 series – DNV GL variant 8
© ads-tec GmbH • Heinrich-Hertz-Str. 1 • 72622 Nürtingen • Germany
2.6 Trademarks
It is noted that any software and/or hardware trademarks and any company brand names mentioned in
this documentation are all subject to the general trademark protection rights.
StoraXe® and Big-LinX® are registered trademarks of ADS-TEC.
All other third-party trademarks used are hereby acknowledged.
In the case of infringement of trademark rights, ADS-TEC reserves the right to exercise all rights.
2.7 Copyright
This instruction manual is protected by copyright. For the authorised user, simple usage rights are
granted within the scope of the intent of the contract. Any modified use or exploitation of the provided
content, particularly duplication, modification or publishing in whatever form is permitted only with the
prior consent of ADS-TEC.
In the case of copyright infringement, ADS-TEC reserves the right to exercise all rights.

IRF2000 series – DNV GL variant 9
© ads-tec GmbH • Heinrich-Hertz-Str. 1 • 72622 Nürtingen
2.8 Compliance
The manufacturer hereby declares that this device has been marked with the CE mark in accordance
with the basic requirements and other relevant conditions of the following European Directives:
•2011/65/EU, RoHS Directive
•2014/30/EU, EMC Directive
•2014/53/EU, RED Directive
•2014/35/EU, Low Voltage Directive
A corresponding EU conformity declaration is available for competent authorities at the manufacturer
and can be viewed upon request.
Recommendation for use:
For full compliance with the EMC legislation, all components and cables used for
device connection must also be compliant with these requirements. It is therefore
necessary to employ BUS and LAN cables with shielded connectors and these
must be installed as per the instructions contained in the instruction manual.
The devices with a DNV GL logo on their type plate
also comply with the following requirements:
•DNV GL rules for classification – Ships
•IEC 60945 Ed. 4 (2002-08) Maritime navigation and radiocommunication equipment and systems –
General requirements – Methods of testing and required test results
•E10
Application:
Temperature: B; Humidity: B; Vibration: A; EMC: B; Enclosure: Required protection according to DNV
GL Rules shall be provided upon installation on board.
ATTENTION
Disturbance of the function of compasses by radio-frequency fields!
•Observe the minimum permissible distance between the device and compasses
of 17 cm.

IRF2000 series – DNV GL variant 10
© ads-tec GmbH • Heinrich-Hertz-Str. 1 • 72622 Nürtingen • Germany
3 Operating and safety instructions
The device operates under electrical voltage and contains highly sensitive components. Intervention by
the user is required only for connecting the power supply lines. Should any further modifications be
required, it is necessary to consult either with the manufacturer directly or with service personnel
authorised by the manufacturer. The device must be de-energised during work. Appropriate measures
must be taken to prevent electrostatic discharges on components. If the device is opened up by an
unauthorised person, the user may be subject to hazards and the warranty is invalidated.
General information
Assembly, commissioning and operation may only be performed by qualified and
trained personnel
The safety notices and the instruction manual are to be observed by all persons
who work with the device
At the installation site the valid guidelines and regulations for accident prevention
must be observed
The instruction manual contains the most important information for safely
operating the device
Appropriate storage, proper transport, installation and commissioning, as well as
careful operation are prerequisites for ensuring safe and proper operation of the
device
Recommendation for use:
Only the original ADS-TEC firmware / software is allowed for any of the settings
and features described in this instruction manual. Loading of any firmware /
software that has not been released by ADS-TEC invalidates the warranty.

IRF2000 series – DNV GL variant 11
© ads-tec GmbH • Heinrich-Hertz-Str. 1 • 72622 Nürtingen
3.1 Safety instructions
ATTENTION
To prevent damage to the device, all cable lines (power supply, interface cables)
must be only be connected while the device is switched off.
ATTENTION
All installation work performed on the device must be performed only under safe,
secure and de-energised conditions.
CAUTION
Warning - hot surface
Protective gloves must be worn when handling devices with ambient
temperatures of 50 °C and higher.
Disregarding this warning can result in burn injuries or damage to property.
Recommendation for use:
Always adhere to the safety measures applicable when handling components at risk
of being damaged by electrostatic discharges.
(DIN EN 61340-5-1 / DIN EN 61340-5-2)

IRF2000 series – DNV GL variant 12
© ads-tec GmbH • Heinrich-Hertz-Str. 1 • 72622 Nürtingen • Germany
3.2 Operating location
This device is designed for maritime solutions use. Make certain that the specified environmental
conditions are maintained at all times. Use in non-specified environments, i.e., in explosive
atmospheres or at extreme elevations, is prohibited.
ATTENTION
Risk of short circuit!
To prevent the formation of water condensate, the device may be turned on only
after it has reached the specified ambient temperature. This also applies if the
device is exposed to extreme temperature fluctuations.
To avoid overheating in operation:
The device must not be exposed to direct radiation by sunlight or any other light
or heat source.
3.3 Damage due to improper use
Should the control system have evident signs of damages caused, e.g., by improper operation or
storage conditions or due to improper use or handling, the device must be shut down immediately.
Ensure that it is secured against being started up accidentally.
3.4 Warranty / repairs
During the device warranty period, any repairs must only be performed by the manufacturer or by
service personnel that has been authorised by the manufacturer.

IRF2000 series – DNV GL variant 13
© ads-tec GmbH • Heinrich-Hertz-Str. 1 • 72622 Nürtingen
3.5 Intended use
The Industrial Firewall was specifically designed for the IT security of plant and machinery and the
secure remote maintenance via Internet.
The following applications are realized by the Industrial Firewall:
Remote maintenance, NAT routers, wireless routers, firewall machines, Gigabit Router.
Application-specific applications are buildable on various software development kits (SDK).
The unit must only be installed and operated within the allowed specifications.
The use of an unspecified environment is prohibited.
3.6 Improper use
Operation other than or beyond that described for the device shall be deemed improper use.
The device is not allowed to be used to control vehicles or for applications for which further approvals
beyond the manufacturer's declaration are necessary, e.g. applications with explosion hazard or
medical technology.
The device must not be put into operation in the case of transport damage or nonconformity with the
specifications and, if necessary, must be taken out of operation in the case of changing conditions.
In the case of improper use, ADS-TEC shall not accept responsibility or liability for injury or damage that
is directly or indirectly attributable to the handling of the device.
Should the device have evident signs of damages caused, e.g., by improper operation or storage
conditions or due to improper use or handling, it must be shut down immediately. Ensure that it is
secured against being started up accidentally.

IRF2000 series – DNV GL variant 14
© ads-tec GmbH • Heinrich-Hertz-Str. 1 • 72622 Nürtingen • Germany
3.7 Treatment and disposal of lithium batteries
This device contains a lithium battery for supplying the system clock with power as long as the supply
voltage is not connected. The battery has a life cycle of 3-5 years depending on which load is applied.
WARNING
Hazard due to explosion
Danger of explosion if using incorrect battery types.
Use the battery type recommended by the manufacturer.
ATTENTION
Hazard due to thermal loads
The more the battery is exposed to higher temperatures, the faster it ages.
Avoid thermal loads.
Lithium batteries should not be exposed to fire, soldered, recharged, opened, short-circuited, reversed
or heated above 100 °C and they should be disposed of properly as well as protected against sunlight,
moisture and condensation.
The battery type to be used is:
•Lithium battery 1/2AA 3V (e.g. ADS-TEC part no.: DZ-SONS-04100-0)
The used lithium battery should be disposed of in accordance with local legal regulations.
3.8 General safety instructions
ATTENTION
Damage due to electrostatically sensitive components
Damage to the device can be caused by electrostatically sensitive components.
All installation and service work performed on the device must be performed only
under safe, secure and de-energised conditions.
Always adhere to the safety measures applicable when handling components at risk of
being damaged by electrostatic discharges. The provisions of DIN EN 61340-5-1 / DIN
EN 61340-5-2 apply.

IRF2000 series – DNV GL variant 15
© ads-tec GmbH • Heinrich-Hertz-Str. 1 • 72622 Nürtingen
3.9 Safety instructions concerning mobile telephony and
GNSS (GPS)
WARNING
Radio interference may have unforeseeable effects in certain environments!
•The wireless card must NOT be operated in the following environments:
 in the vicinity of medical and life-saving equipment,
 in explosive atmospheres (e.g. in the vicinity of fuel depots or chemical
plants),
in the vicinity of blasting operations.
•In these environments, switch the device OFF and safeguard it against
unintentional startup.
WARNING
Risk of lightning strikes if the antenna is installed in an exposed position!
•Check whether lightning protection is required at the installation location
(protection from direct lightning strikes and protection from induced voltages
in the event of distant lightning strikes).
WARNING
Communication via wireless connections cannot be guaranteed.
•The device must not be used for applications in which people could be
injured or objects damaged due to interference of the wireless connection.
WARNING
Strong electromagnetic radiation is considered hazardous to health.
•In accordance with the rules of FCC/IC (Industry Canada), maintain at all
times a separation distance of at least 20 cm between the antenna and the
user’s body.

IRF2000 series – DNV GL variant 16
© ads-tec GmbH • Heinrich-Hertz-Str. 1 • 72622 Nürtingen • Germany
WARNING
Radio interference and possible health damage due to exceeding the permitted
transmission power!
The maximum permitted field strength can be exceeded when using directional
antennas with a high level of antenna gain.
•Comply with the maximum permitted signal strength (EIRP) as per the
national or local regulations (see calculation example for EIRP).
•Observe the regulations and standards which apply at the installation site of
the antennas.
•Always have the planning, installation and acceptance of antenna systems
carried out by a specialist with electro-technical qualifications.
3.10 Calculation example for the transmission power (EIRP)
EIRP = Pout - Closs + Antgain = 22 dBm - 8 dB + 9 dBi = 23 dBm (≙200 mW)
EIRP = Equivalent Isotropically Radiated Power
Pout = Transmission power of the device
Closs = Losses caused by attenuation in the coaxial cable
Antgain = Antenna gain

IRF2000 series – DNV GL variant 17
© ads-tec GmbH • Heinrich-Hertz-Str. 1 • 72622 Nürtingen
4 Introduction
The Industrial Firewall forms the link between the IT world and your local systems and meets the
requirements of IT security as well as of the maintenance personnel. It allows to control and access the
networks to be monitored. Its fundamental protective mechanism is the situation-dependent network
disconnection. It additionally provides safe access for service purposes, allows traffic shaping and can
use existing virus scanners.
4.1 Cut & Stop
In critical start-up or production phases, the Ethernet uplink can be disconnected via a 24 V input. This
makes deliberate or inadvertent manipulation absolutely impossible.
The uplink is reconnected via the same input. This function makes integration in an automation concept
extremely easy.
4.2 Alarming
In the event of rule violation, the alarm signal is sent to the control system via an output. Necessary
measures can be automated directly.
Acoustic indicator lights can, for example, signal the alarm condition.
Automatically sent emails can warn of rule violation.
4.3 Eventlog
If the firewall is disconnected from the power supply, a non-volatile event log saves all events.
The event log can be read out both locally and via a central syslog server.
4.4 Mobile phone modem
Connection is possible via LTE/UMTS/GSM using the integrated modem. The SIM card slot is on the
rear of the device.

IRF2000 series – DNV GL variant 18
© ads-tec GmbH • Heinrich-Hertz-Str. 1 • 72622 Nürtingen • Germany
4.5 Variants
The following variants of the device are available:
Variant WAN LAN 3G/UMTS 4G/LTE
IRF2200 5XX-XX RJ45 RJ45 - -
IRF2220 5XX-XX RJ45 RJ45 - x
4.6 Scope of delivery
The contents of the package must be checked for completeness:
Scope of delivery
•1 x Industrial Router Firewall with top-hat rail holder
•1 x 3-pin plug
•2 x 4-pin plug
•4 x rubber feet
•Ethernet cable 1m red
•Quick Start-Up Guide / Quick Assembly Guide
•GNU General Public License
4.7 Environmental conditions
The device can be put into operation and used under the following conditions. Failure to observe any
one of these conditions will invalidate the warranty. ADS-TEC cannot be held liable for any damages
arising from improper use and handling.
•Ambient temperature
in operation -20°C ... + 70°C
for storage -20°C ... + 85°C
•Humidity
in operation 5 to 90%, without condensate
for storage 5 to 90%, without condensate

IRF2000 series – DNV GL variant 19
© ads-tec GmbH • Heinrich-Hertz-Str. 1 • 72622 Nürtingen
5 Assembly
5.1 External dimensions IRF22x0 – DNV GL version
Fig. 1: IRF22xx – GL version

IRF2000 series – DNV GL variant 20
© ads-tec GmbH • Heinrich-Hertz-Str. 1 • 72622 Nürtingen • Germany
5.2 Mounting options
5.2.1 Table mounting
Remove the protective foil on the rubber feet and attach them at the marked positions.
Fig. 2