Advance acoustic Cyclone 4500 User manual

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Cyclone 4500
INSTRUCTIONS FOR USE
Advance Model: 56380625
2/09 Form No. 56041782
English

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A-2 / ENGLISH
A-2 - FORM NO. 56041782 - Cyclone 4500
TABLE OF CONTENTS
Page
Introduction
Cautions and Warnings Symbols..................................................A-3
Consignes De Prudence Et De Sécurité.......................................A-4
Precauciones y advertencias........................................................A-5
Safety Recommendations.............................................................A-6
Battery Safe Handling Guidelines.................................................A-7
Introduction ...................................................................................A-7
Parts and Service .........................................................................A-7
Nameplate ....................................................................................A-7
Uncrating the Machine..................................................................A-7
Section I
Know Your Machine........................................................A-8 – A-11
General Information ........................................................ A-12 – A-17
Section II
Preparing the Machine for Use....................................A-18 – A-20
Prior to Start-up ..........................................................................A-18
Filling Water / Reclaim Tanks.......................................... A-19 – A-20
Fuel.............................................................................................A-20
Section III
Operating the Machine.................................................A-21 – A-23
Start-up .......................................................................................A-21
Cleaning Operation.....................................................................A-21
Cleaning With the Wand or Curb Cleaner...................................A-22
Four Wheel Steering...................................................................A-23
Section IV
After Using the Machine...............................................A-24 – A-26
Draining/Filtering/Cleaning Reclaim Tanks .................................A-24
Draining The Stainless Steel Filter Housing ................... A-25 – A-26
Section V
Maintenance..................................................................A-27 – A-31
Maintenance Schedule ................................................... A-27 – A-29
Changing Spray Tips ..................................................................A-30
Temperature On Water Temperature Controller..........................A-30
Hydraulic Filter Pop-Out Indicator...............................................A-31
Section VI
Troubleshooting............................................................A-32 – A-34
Heater / Burner System ..............................................................A-32
Electrical System ........................................................................A-32
Filtration System .........................................................................A-33
Hydraulic System........................................................................A-33
Engine System............................................................................A-33
High Pressure Water System......................................................A-34
Cyclone Deck..............................................................................A-34
Section VII
Technical Specifications......................................................... A-35

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ENGLISH / A-3
FORM NO. 56041782 - Cyclone 4500 - A-3
READ ALL INSTRUCTIONS BEFORE USING
CAUTION AND WARNING SYMBOLS
Advance uses the symbols below to signal potentially dangerous conditions. Always read this information carefully and take the necessary steps
to protect personnel and property.
GENERAL SAFETY INSTRUCTIONS
Specific Cautions and Warnings are included to warn you of potential danger of machine damage or bodily harm.
DANGER!
THIS SYMBOL IS USED TO WARN OF IMMEDIATE HAZARDS THAT WILL CAUSE SEVERE PERSONAL INJURY OR DEATH.
* This machine emits exhaust gases (carbon monoxide) that can cause serious injury or death; always provide adequate ventilation when
using machine.
WARNING!
THIS SYMBOL IS USED TO CALL ATTENTION TO A SITUATION THAT COULD CAUSE SEVERE PERSONAL INJURY.
* This machine shall be used only by properly trained and authorized persons.
* While on ramps or inclines, avoid sudden stops when loaded. Avoid abrupt sharp turns. Use low speed down hills.
* To avoid hydraulic oil injection or injury always wear appropriate clothing and eye protection when working with or near hydraulic system.
* Turn the key switch off (O) and disconnect the batteries before servicing electrical components.
* Never work under a machine without safety blocks or stands to support the machine.
* Do not dispense flammable cleaning agents, operate the machine on or near these agents, or operate in areas where flammable liquids exist.
* Ear plugs or other hearing protection devices are mandatory. The engines, pumps, and Cyclone Cleaning Head all produce decibel levels
high enough to cause hearing loss.
CAUTION!
THIS SYMBOL IS USED TO CALL ATTENTION TO A SITUTION THAT COULD CAUSE MINOR PERSONAL INJURY OR DAMAGE TO THE
MACHINE OR OTHER PROPERTY.
* This machine is not approved for use on public roads.
* This machine is only approved for hard surface use.
* This machine is not suitable for picking up hazardous dust.
* When operating this machine, ensure that third parties (particularly children) are not endangered.
* Before performing any service function, carefully read all instructions pertaining to that function.
* Do not leave the machine unattended without first turning the key switch off (O), removing the key and applying the parking brake.
* Turn the key switch off (O) and remove the key before opening any access panels.
* Take precautions to prevent hair, jewelry, or loose clothing from becoming caught in moving parts.
* Before use, all doors and hoods should be properly latched.
* Do not use on surfaces having a gradient exceeding that marked on the machine.
NOTES:
Pay attention to the yellow decals on this machine.
If you have any questions, contact your supervisor or your local Advance Industrial Dealer.
Should your machine malfunction, do not attempt to correct the problem.
Only a trained company mechanic or an authorized Advance Dealer Service person shall make repairs to this equipment.
The maximum rated incline during operation in 24”.
:Reference the separately supplied engine manufacturer’s maintenance and operator manuals for more detailed engine specification
and service data
SAVE THESE INSTRUCTIONS

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A-4 / ENGLISH
A-4 - FORM NO. 56041782 - Cyclone 4500
LISEZ TOUTES LES INSTRUCTIONS AVANT UTILISATION
SYMBOLES ATTENTION ET AVERTISSEMENT
Advance utilise les symboles ci-dessous pour signaler des conditions potentiellement dangereuses. Lisez toujours ces informations attentivement
et prenez les mesures qui s’imposent pour protéger le personnel et les biens.
INSTRUCTIONS GENERALES DE SECURITE
Des signaux de prudence et d’avertissement sont inclus pour vous indiquer un danger potentiel de dommages de la machine ou de blessure
corporelle.
DANGER!
CE SYMBOLE EST UTILISE POUR AVERTIR DE DANGERS IMMEDIATS QUI ENTRAINERONT DES BLESSURES PERSONNELLES
GRAVES OU MORTELLES.
* Cette machine émet des gaz d’échappement (monoxide de carbone) qui peuvent entraîner des blessures graves ou mortelles : assurez
toujours une ventilation correcte lors de l’utilisation de cette machine.
ATTENTION!
CE SYMBOLE EST UTILISE POUR ATTIRER L’ATTENTION SUR UNE SITUATION QUI POURRAIT ENTRAINER DES BLESSURES
PERSONNELLES GRAVES.
* Cette machine doit être utilisée uniquement par des personnes autorisées et correctement formées.
* Sur les rampes ou les plans inclinés, évitez les arrêts brutaux lorsque la machine est chargée. Evitez les virages serrés. Roulez doucement
dans les pentes.
* Pour éviter la projection d’huile hydraulique ou des blessures, portez-toujours un vêtement de protection approprié et des lunettes de
protection lorsque vous travaillez avec ou à proximité d’un système hydraulique.
* Tournez la clé pour couper le contact (O) et débranchez les batteries avant de procéder à la maintenance des composants électriques.
* Ne travaillez jamais sous une machine sans que celle-ci soit mise sur cales ou sur chandelles.
* N’utilisez pas de produits détergents inflammables, n’utilisez pas la machine à proximité de ces produits, et n’utilisez pas la machine dans
des zones contenant des produits inflammables.
* Des bouchons d’oreille et tout autre équipement de protections obligatoires. Les moteurs, les pompes et la tête de nettoyage Cyclone
génèrent tous des niveaux de décibels assez élevés pour entraîner une perte d’audition.
PRUDENCE!
CE SYMBOLE EST UTILISE POUR ATTIRER L’ATTENTION SUR UNE SITUATION QUI POURRAIT ENTRAINER DES BLESSURES
LEGERES OU ENDOMMAGER LA MACHINE OU D’AUTRES BIENS.
* Cette machine n’est pas homologuée pour être utilisée sur la voie publique.
* Cette machine est homologuée pour être utilisée uniquement sur des surfaces dures.
* Cette machine n’est pas conçue pour aspirer des poussières dangereuses.
* Lors de l’utilisation de cette machine, assurez-vous qu’aucune personne (et notamment des enfants) ne se trouvent en danger.
* Avant de procéder à toute procédure de maintenance, lisez attentivement les instructions relatives à cette procédure de maintenance.
* Ne laissez pas la machine sans surveillance sans préalablement couper le contact (O), retirer la clé et appliquer le frein de stationnement.
* Coupez le contact (O) et retirez la clé avant d’ouvrir les trappes d’accès.
* Prenez les précautions d’usage pour éviter que vos cheveux, bijoux, ou vêtements vagues ne se prennent dans les parties mobiles.
* Avant toute utilisation, toutes les trappes et capots doivent être correctement fixés.
* N’utilisez pas cette machine sur des surfaces dont la déclivité est supérieure à celle indiquée sur la machine.
REMARQUES:
Lisez bien les autocollants jaunes apposés sur la machine.
Pour toute question, contactez votre superviseur ou votre revendeur local Advance Industrial.
En cas de défaillance de votre machine, n’essayez pas de la réparer vous-même.
Seul un technicien formé par l’entreprise ou un technicien de maintenance d’un revendeur Advance Dealer autorisé peut réparer cet
équipement.
L’inclinaison nominale maximale en cours de fonctionnement est de 24”.
Consultez les manuels de l’opérateur et de maintenance fournis par le fabricant du moteur pour obtenir des spécifications et des
données d’entretien du moteur plus détaillées
CONSERVEZ CES INSTRUCTIONS
FRANÇAIS

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ENGLISH / A-5
FORM NO. 56041782 - Cyclone 4500 - A-5
LEA TODAS LAS INSTRUCCIONES ANTES DE UTILIZAR
SÍMBOLOS DE PRECAUCIÓN Y ADVERTENCIA
Advance utiliza los símbolos que se indican más abajo para señalar situaciones potencialmente peligrosas. Lea siempre con atención esta
información y tome las medidas necesarias para la protección de las personas y la propiedad.
INSTRUCCIONES GENERALES DE SEGURIDAD
Se incluyen precauciones y advertencias específicas que advierten de los peligros potenciales de daños a la máquina o lesiones personales.
¡PELIGRO!
ESTE SÍMBOLO SE UTILIZA PARA ADVERTIR SOBRE RIESGOS INMEDIATOS QUE CAUSARÁN LESIONES PERSONALES GRAVES O
LA MUERTE.
* Esta máquina emite gases de escape (monóxido de carbono) que pueden producir lesiones graves e incluso fatales; facilite siempre la
ventilación adecuada cuando utilice la máquina.
¡ADVERTENCIA!
ESTE SÍMBOLO SE UTILIZA PARA LLAMAR LA ATENCIÓN SOBRE UNA SITUACIÓN QUE PODRÍA CAUSAR LESIONES PERSONALES
GRAVES.
* Esta máquina únicamente deben utilizarla personas autorizadas y con la debida formación.
* Al circular sobre rampas o pendientes, evite las paradas bruscas si lleva carga. Evite las curvas muy cerradas. Circule lentamente al bajar
pendientes.
* Para evitar la introducción de aceite hidráulico o lesiones provocadas por aceite hidráulico, utilice siempre las ropas y la protección ocular
apropiados cuando trabaje con el sistema hidráulico o cerca de él.
* Apague el interruptor de contacto (O) y desconecte las baterías antes de realizar mantenimiento o reparaciones en los componentes
eléctricos.
* Nunca trabaje debajo de una máquina sin colocar antes bloques o soportes de seguridad que sostengan la misma.
* No aplique sustancias limpiadoras inflamables ni utilice la máquina sobre estas sustancias o cerca de ellas, ni tampoco en zonas en las que
haya líquidos inflamables.
* Tapones para los oídos o dispositivos de protección auditiva son obligatorios. Los motores, las bombas y el Cabezal de Limpieza Ciclónica
producen niveles de decibeles lo suficientemente altos como para causar pérdida auditiva (sordera).
¡PRECAUCIÓN!
ESTE SÍMBOLO SE UTILIZAR PARA LLAMAR LA ATENCIÓN SOBRE UNA SITUACIÓN QUE PODRÍA CAUSAR LESIONES PERSONALES
MENORES O DAÑO A LA MÁQUINA U OTROS BIENES.
* Esta máquina no ha sido aprobada para su uso en vías públicas.
* Esta máquina está aprobada sólo para uso sobre superficie dura.
* Esta máquina no es apta para la recogida de sustancias peligrosas en polvo.
* Cuando utilice la máquina, asegúrese de que no existe peligro para terceras personas, especialmente niños.
* Antes de realizar cualquier función de mantenimiento o reparación, lea con atención todas las instrucciones relativas a la misma.
* No abandone la máquina sin antes apagar el interruptor de llave (O), retirar la llave y aplicar el freno de estacionamiento.
* Apague el interruptor de llave (O) y retire la llave antes de abrir cualquiera de los paneles de acceso.
* Tome las debidas precauciones para evitar que pelo, joyas o prendas amplias queden atrapados entre elementos en movimiento.
* Antes de utilizar la máquina, todas las puertas y cubiertas deberían asegurarse adecuadamente.
* No utilice la máquina en superficies con pendientes superiores a las indicadas en la máquina.
NOTAS:
Preste atención a las pegatinas amarillas colocadas en la máquina.
Si tiene alguna duda, consulte con su supervisor o con el distribuidor industrial de Advance de su zona.
Si su máquina presenta funcionamiento incorrecto, no intente corregir el problema.
Solo un mecánico de la compañía con la formación adecuada o una persona de mantenimiento del distribuidor de Advance podrán
realizar las reparaciones a este equipo.
La inclinación máxima durante la operación es 24”.
: Si desea datos más detallados sobre especificaciones y servicio del motor, consulte el manual de utilización y mantenimiento del
motor elaborado por el fabricante y entregado por separado.
GUARDE ESTAS INSTRUCCIONES
ESPAÑOL

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A-6 / ENGLISH
A-6 - FORM NO. 56041782 - Cyclone 4500
SAFETY RECOMMENDATIONS
Before Operating Equipment
Equipment and Clothing
Standard Practice & Procedures
This information was prepared to aid in the identification of potentially unsafe conditions when using high-pressure waterblast equipment. These
practices describe how to use high-pressure waterjets for cleaning hard surfaces. These practices do NOT replace the training necessary to
operate and maintain high-pressure waterjet systems. It should be noted that other potential hazards might exist which have not been mentioned
in this manual.
BEFORE OPERATING EQUIPMENT:
Before operation of this equipment, it is important that you read the Owner’s Manual for each of the component parts installed in your machine. It
is especially important to read and understand all of the safety information included in the manuals. Failure to do so could result in damage to the
equipment, serious injury or death to the operator and may void any and all warranties associated with this equipment.
WARNING!
This equipment has:
MOVING PARTS at HIGH RATES OF SPEED
VERY HOT WATER
HIGH PRESSURE WATER
DIESEL FUEL
In all cases, Advance products are sold with the understanding that the purchaser agrees to THOROUGHLY TRAIN ALL OPERATING AND
MAINTENANCE PERSONNEL IN THE CORRECT AND SAFE OPERATION AND MAINTENANCE OF THE CYCLONE SYSTEM.
WARNING!
Do NOT attempt to change Original Equipment Manufacturer (OEM) parts or equipment. Use of non-OEM parts could result
in damage to the equipment, serious injury or death to the operator and may void any and all warranties associated with this
equipment.
EQUIPMENT & CLOTHING
1 Ear plugs or other hearing protection devices are mandatory. The engines, pumps, and Cyclone Cleaning Head all produce decibel levels
high enough to cause hearing loss.
2 Leather gloves should be worn at all times. The Cyclone SYSTEM uses 160+ degree water. High-pressure and return hoses and couplings get
hot enough to burn you.
3 Safety glasses are recommended when operating the Cyclone System.
4 Long pants are recommended when operating the Cyclone System.
STANDARD PRACTICE & PROCEDURES
1 After the CYCLONE 4500 has come to a complete stop, turn off the engine and apply parking brake. Never leave the CYCLONE 4500
engine running unattended.
2 A strong vacuum is formed from the rotation of the Cyclone cleaning head. Therefore, all surface plates such as manhole covers, utility
access covers and large debris must be secured, removed or avoided during the cleaning process.
WARNING!
These items could cause extensive and costly damage to the blades and spray bars and serious injury or death to the operator.
1 Always turn off the engine before fueling.
2 Never point the hand-held spray gun at yourself or another person. Water coming out of the gun is at a high enough pressure to cause injury
or death.
3 This equipment should not be used without consulting all applicable standards, guidelines, or recommendations of the United States
Occupational Safety and Health Administration (OSHA), the American Society of Testing Materials (ATSM), the National Standards Institute
(ANSI), and the instructions, recommendations and standards of Advance. Advance does not guarantee that the practices described and
the recommendations contained in this manual will prevent harm or injury, even when such equipment is properly used in conformity with the
recommended practices. In the event of bodily injury, nothing in this manual should substitute for proper medical care.

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ENGLISH / A-7
FORM NO. 56041782 - Cyclone 4500 - A-7
BATTERY SAFE HANDLING GUIDELINES FIGURE 1
Always wear proper eye, face and hand protection when working with battery
Never lean over battery while boosting, testing, or charging
Exercise caution when working with metallic tools or conductors to prevent short circuits
and arcing
Keep terminals protected to prevent accidental shorting
Replace any battery that has signs of damage to the terminals, case, or cover
Install battery in a ventilated area for operation and during charging
DO NOT ADD WATER TO THE OPTIMA BATTERY
Battery Maintenance
The OPTIMA battery is truly maintenance free. When charged properly you will not have
to worry about leaking, corrosion, or gassing. Periodically inspect your battery terminal
connections to ensure they are clean, snug, and protected from the elements.
Open circuit voltage (OCV) and storage:
OCV: 34 >12.8 volts
(for a fully charged battery)
D34 >13.0 volts
(for a fully charged battery)
Battery Storage
Because of the high purity lead grid in the OPTIMA battery, it has a self-discharge rate much lower than conventional flat-plate batteries. This means the OPTIMA
can sit for longer periods retaining enough charge to start your vehicle. Depending on storage temperature, the OPTIMA can usually sit for 8 to 12 months and
start most vehicles.
When possible, store your battery in a cool, dry location. Check the battery voltage every 6 months and charge if it falls below 12.6 volts.
Remember, newer vehicles with on-board electronics such as computers, LCD screens, game systems, GPS units, clocks, etc., require battery power to retain
system memory while the vehicle is parked. If the vehicle is to be stored for long periods you should use a maintenance charger to compensate for this drain. This
charger should be voltage regulated between 13.2 - 13.8 volts, 1 amp maximum. On older vehicles, without electronics, disconnect the battery cables when the
vehicle is not being used for extended periods.
INTRODUCTION
This manual will help you get the most from your Cyclone 4500. Read it thoroughly before operating the machine.
This product is intended for commercial use only.
PARTS AND SERVICE
Repairs should be performed by Advance service personnel using Advance original replacement parts and accessories.
Call Advance for repair parts or service. Please specify the model and serial number when discussing your machine.
NAME PLATE
The model and serial number of your machine are shown on the nameplate on the machine. This information is needed when ordering repair parts for the
machine. Use the space below to note the model and serial number for future reference.
MODEL _______________________________________________________________
SERIAL NUMBER _______________________________________________________
UNCRATING THE MACHINE
1 Upon delivery, carefully inspect the machine for damage. If damage is evident, contact the trucking company immediately to file a freight damage claim.
2 Read the instructions in the “Preparing the Machine For Use” section of this manual. Read the instructions in the “Operating Controls” and “Operating the
Machine” sections of this manual before starting the engine.
3 Remove the binding straps.
4 Verify the engine oil level, engine coolant level, hydraulic oil level and the high pressure pump oil level.
5 Verify sufficient diesel fuel is in the fuel tank for transporting the machine out of the shipping container.
6 Keep your foot lightly on the brake pedal until the machine is out of the container. Slowly drive the CYCLONE 4500 out of the shipping container.

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A-8 / ENGLISH
A-8 - FORM NO. 56041782 - Cyclone 4500
123
4
5
6
8
7
9
10
11
12
13
KNOW YOUR MACHINE
As you read this manual, you will occasionally run across a bold number or letter in parentheses, i.e., (2). These numbers refer to an item shown
on these pages unless otherwise noted. Refer back to these pages whenever necessary to pinpoint the location of an item mentioned in the text.
NOTE: Refer to the service manual for detailed explanations of each item illustrated on these pages.
1 Engine Air Filter
2 Radiator Cap
3 Hydraulic Level Gauge
4 Hydraulic Filter Pop-Out
5 Hydraulic Breather Filter
6 Water Filter Pressure Gauges
7 Bleed Valves
8 Water Filters
9 Reclaim #1 Drain
10 Reclaim #2 Drain
11 Reclaim #3 Drain
12 Filter Drain
13 Fresh Water Drain

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ENGLISH / A-9
FORM NO. 56041782 - Cyclone 4500 - A-9
KNOW YOUR MACHINE
14 Operator Seat
15 Fuel Access Door
16 Seat Belt
17 Cyclone Cleaning Head
18 Burner Exhaust
19 Hot Water Coil Access Door
20 Burner Access Door
15
14
16
17
18
19
20

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A-10 / ENGLISH
A-10 - FORM NO. 56041782 - Cyclone 4500
21
22 23
24 25
26
27 28 29 30 31 32
KNOW YOUR MACHINE
21 Cyclone Breather Tubes
22 Cleaning Wand
23 Parking Brake
24 Wand Control Lever
25 Curb Cleaner Lever
26 Recovery Tank / Debris Tray
27 Fresh Water Tank #1
28 Reclaim Tank #1
29 Reclaim Tank #2
30 Reclaim Tank #3
31 Fresh Water Tank #2
32 Fresh Water Tank #3

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ENGLISH / A-11
FORM NO. 56041782 - Cyclone 4500 - A-11
A
BCDE
FGHIJ
K
L
MN
OPQR
STU
V
W
X
KNOW YOUR MACHINE
A Engine Coolant Temp Gauge
B Engine Oil Pressure Gauge
C Electrical System Volt Meter
D Hour Meter
E Fuel Gauge
F 20 Amp Fuse (throttle)
G 20 Amp Fuse (cyclone)
H 20 Amp Fuse (pump)
I 20 Amp Fuse (burner)
J 20 Amp Fuse
K 8 Amp Fuse
L 2 Amp Fuse
M Ignition Switch
N Water Temperature Controller
O Throttle Switch
P Cyclone Switch
Q Pump Switch
R Burner Switch
S 20 Amp Fuse
T Deck Raise/Lower Switch
U Hi/Lo Water Level Indicator Light
V 2 Wheel / 4 Wheel Steer Switch
W Directional Control Lever
X Brake Pedal

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A-12 / ENGLISH
A-12 - FORM NO. 56041782 - Cyclone 4500
JACKING THE MACHINE
CAUTION!
Never work under a machine without safety stands or blocks to support the machine.
• When jacking the machine, do so at three designated locations: The front cross-member between the two front tires, and at each side of the
rear of the chassis.
• When positioning the jack, take care to avoid hitting the hydraulic cylinders or sense switch!
FIGURE 2
A
B

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ENGLISH / A-13
FORM NO. 56041782 - Cyclone 4500 - A-13
TOWING OR PUSHING THE MACHINE
CAUTION!
IF THE TOW VALVES ARE NOT PROPERLY ADJUSTED, DAMAGE TO THE HYDRAULIC SYSTEM WILL RESULT.
DO NOT TOW THE MACHINE FASTER THAN A WALKING PACE.
TOW OPTIONS ARE MEANT TO BE USED FOR A SHORT TIME ONLY. DO NOT USE FOR AN EXTENDED PERIOD OF TIME.
Tools Required
13 MM box end wrench
4 mm Allen Wrench
TOW VALVE SETTING
1) To actuate the tow valves, loosen the two lock nuts (A).
2) Turn the two Allen screws (B & C) six turns clockwise. Be accurate, as the secondary function of these valves is the high pressure regulation.
3) To disengage, turn the screws counter-clockwise until the exact position of the screws are reset. Torque the locknut to 5ft.lb. (7 Nm)
4) Recheck the high pressure relief settings after tow valves have been repositioned!
A - 13MM Lock Nut
B - 4mm Allen Tow Valve / High Pressure Relief A
C - 4mm Allen Tow Valve / High Pressure Relief B
FIGURE 3
A
BC

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A-14 / ENGLISH
A-14 - FORM NO. 56041782 - Cyclone 4500
PREP FOR TRANSIT
CAUTION!
NEVER USE CHAINS OR LOAD BINDERS TO SECURE THIS MACHINE. When tying down this
machine, only cloth ratchet straps with a minimum capacity of 10,000 lbs are recommended (see picture
at right). Be sure to note the proper load rating and tensile strength of the straps to be used. The Cyclone
4500 weighs around 4000lbs. dry, and around 6000lbs. full of water. All four corners of the machine shall
be secured.
1 Carefully load the machine into the desired position on the trailer.
2 Lower the cleaning head (A) (figure 4), and apply the parking brake (B) (figure 5).
FIGURE 4
A
B
B
FIGURE 5

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ENGLISH / A-15
FORM NO. 56041782 - Cyclone 4500 - A-15
PREP FOR TRANSIT
3 Locate the tie down rings (A) at the rear of the machine. Use tie down straps hooked into these rings and then hooked to a secure position
on the trailer to the rear of the machine and tighten the straps.
FIGURE 6
WARNING!!
DO NOT allow ANY strap to make contact with the body or doors of the machine!!

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A-16 - FORM NO. 56041782 - Cyclone 4500
PREP FOR TRANSIT
4 At the right front corner of the machine, locate the tie down ring (A) (figure 7).
FIGURE 7
5 Hook a tie down strap into the ring. Hook the strap to a tie down point on the trailer forward of the machine, and tighten the strap.
WARNING!!
DO NOT allow ANY strap to make contact with the body or doors of the machine!!

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ENGLISH / A-17
FORM NO. 56041782 - Cyclone 4500 - A-17
PREP FOR TRANSIT
6 At the left front corner of the machine, locate the tie down ring (B) (figure 8).
FIGURE 8
7 Hook a tie down strap into the ring. Hook the strap to a tie down point on the trailer forward of the machine, and tighten the strap.
WARNING!!
DO NOT allow ANY strap to make contact with the body or doors of the machine!!

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A-18 / ENGLISH
A-18 - FORM NO. 56041782 - Cyclone 4500
PREPARING THE MACHINE FOR USE
1 Check the tires for pressure, abnormal wear patterns, and any foreign objects.
2 Make sure the parking brake is functioning correctly
3 Check the lights
4 Check fluid levels on engine and pumps
5 Check belts and hoses on engines and pumps.
6 Verify seat belt latch is functional
PRIOR TO START-UP
1 See Figure 9. Prior to start up, check the cleaning head. Check the outer 8 bolts (A) on the protective shield for excessive wear. Any wear
requires a bolt change. Also, make sure all bolts are securely tightened before operating.
2 Check pressure tips and replace as necessary.
FIGURE 9
WARNING!
A
Failure to check the Cyclone shield bolts and pressure tips can result in damage to the blades, spray bars and possible operator
injury.
WARNING!
MAKE SURE CLEANING HEAD IS SUPPORTED BEFORE CHANGING SPRAY TIPS

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ENGLISH / A-19
FORM NO. 56041782 - Cyclone 4500 - A-19
PREPARING THE MACHINE FOR USE
FILLING WATER/RECLAIM TANKS
1 See Figure 10. Put the water hose in Reclaim Tank #2 (D) and fill Reclaim Tanks #1, #2 & #3 (B) to 1” from the top. NOTE: Once tank #2
fills water will automatically flow into Reclaim #1 (C) and Reclaim #3 (E).
2 Start the engine and set Throttle Switch (O) to the ON position.
3 Open the valves on top of each filter housing. After the water begins to flow close the valves.
4 Keep the Throttle Switch (O) ON until the filter pump turns OFF or until water stops flowing into the clean water tanks (A).
5 Fill the Clean Water Tanks to 6” from the top.
FIGURE 10
AA
B
CDE

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A-20 / ENGLISH
A-20 - FORM NO. 56041782 - Cyclone 4500
PREPARING THE MACHINE FOR USE
FILLING WATER/RECLAIM TANKS (CONTINUED)
6 See Figure 11. After filling the water and reclaim tanks, operator must bleed the line to the high pressure pump.
7 Open the air bleed valve (A) on the left of the high pressure pump. Once water flows through this valve with no air, the pump supply is
primed. Close valve.
FIGURE 11
A
WARNING!!
CAUTION: DO NOT OVERFILL RECLAIM TANKS. WATER CAN SPILL ONTO THE GROUND, which defeats the total recovery
principal of this machine.
FUEL
The burner and engine use DIESEL FUEL. The diesel fuel tank is located on the left side of the CYCLONE 4500.