Aerial Assault Wakeboard Tower User manual

installation guide
GUIDE#: PWB-ASSAULT-004
1
assault WaKeBoaRd toWeR
installation suPPoRt

GUIDE#: PWB-ASSAULT-004
2
  
This measurement is taken from the Port to Starboard mounting points.













 Aerial does not cover damage caused by burr’s during installation.








 . We CANNOT be liable for any burring or scratch-
ing that may occur when sliding sections in and out of each other.









cleaning
WaRning

GUIDE#: PWB-ASSAULT-004
3
eXPloded VieW
tools ReQuiRed

GUIDE#: PWB-ASSAULT-004
4
PaRts list
ITEM # DESCRIPTION QTY COMMENTS
1 2.25" TOWER JOINT - THREADED (INCL. M6 X 12mm BOLT) 4
2 2.25" TOWER JOINT - THRU HOLE (INCL. M6 X 12mm BOLT) 4
3 DECK MOUNT 4
4 M12 X 40mm BOLT 12 FOR USE WITH ITEMS - 1, 2, 15
5 M12 X 45mm BOLT 8 FOR USE WITH ITEMS - 3, 30
6 M12 X & 75mm BOLT 4 FOR USE WITH ITEMS - 3
7 M12 SPRING LOCK WASHER 24 FOR USE WITH ITEMS - 4, 5, 6
8 M10 X 75mm BUTTON HEAD BOLT 4 FOR USE WITH ITEMS - 27
9 M10 NYLON LOCK NUT 4 FOR USE WITH ITEMS - 8
10 M12 NYLON LOCK NUT 4 FOR USE WITH ITEMS - 6
11 M12 FLAT WASHER 4 FOR USE WITH ITEMS - 6
12 LARGE FLAT WASHER (OD = 70mm) 4 FOR USE WITH ITEMS - 3
13 CURVED RUBBER WASHER (OD = 70mm) 4 FOR USE WITH ITEMS - 3
14 BIG FLAT WASHER (OD = 70mm) 4 FOR USE WITH ITEMS - 3
15 FRONT HINGE (TWO PARTS CONNECTED BY M12 X 40mm BOLT) 2
16 2.5" CLAMP 2
17 2.25" RUBBER COLLAR 2 FOR USE WITH ITEMS - 16
18 2.375" RUBBER COLLAR 2 FOR USE WITH ITEMS - 16
19 CLAMP JOINT WITH SLANT (INCL. M6 X 12mm BOLT) 2
20 M10 X 25mm BOLT 2 FOR USE WITH ITEMS - 19
21 LARGE WASHER FOR SIDE BLADE 4 FOR USE WITH ITEMS - 30
22 M12 ALLEN KEY 1
23 M10 ALLEN KEY 1
24 M8 ALLEN KEY 1
25 M6 ALLEN KEY 1
26 THREADLOCKER 1
27 TOP SECTION TUBE 1
28 LOWER SIDE RAILS 2
29 FRONT LEGS 2 1 PORT & 1 STARBOARD
30 SIDE BLADES 2
ITEM # DESCRIPTION QTY COMMENTS
1 FORKS 2
2 LOGO PLATE WITH BUNGEE CORD 1
3 M6 X 20mm BOLT 4 FOR USE WITH ITEMS - 1, 2
4 M8 X 16mm BOLT 4 USED TO ATTACH RACK ASSEMBLY TO TOWER
TOWER PACKAGE
BOARD RACK PACKAGE - PER PACKAGE - 2 PACKAGES ARE GENERALY INSTALLED PER TOWER.

GUIDE#: PWB-ASSAULT-004
5

steP 2

The mounting feet will need to be assembled to the side

-





LOWER SIDE RAIL
M12 X 45MM
M12 X 40MM
M12 SPLIT
LOCK WASHERS
MOUNT
FITTING

GUIDE#: PWB-ASSAULT-004
6
steP 2
steP 4













GUIDE#: PWB-ASSAULT-004
7
steP 2
A B C
Gelcoat
Fibreglass






Pilot Hole
 counteRsinK
(tHRougH gelcoat)


-




GUIDE#: PWB-ASSAULT-004
8



Note: in the case where the deck of your boat is less than 1/4” thick, a reinforcing kit
is required to thicken and reinforce the deck in the mounting locations.


M12 X 75MM
M12 X 75MM
BLACK NYLON WASHER
BLACK NYLON WASHER
 
MOUNT
MOUNT
NYLON WASHER
NYLON WASHER
FLAT DECK
CURVED RUBBER WASHER
CURVED DECK
REINFORCEMENT REINFORCEMENT
RUBBER WASHER RUBBER WASHER
ALUMINUM BACKING PLATE ALUMINUM BACKING PLATE
SPLIT LOCK WASHER SPLIT LOCK WASHER
NYLON LOCK NUT NYLON LOCK NUT

GUIDE#: PWB-ASSAULT-004
9
BLACK NYLON WASHER
MOUNT
NYLON WASHER
CURVED RUBBER WASHER
CURVED DECK
REINFORCEMENT
RUBBER WASHER
ALUMINUM BACKING PLATE
SPLIT LOCK WASHER
NYLON LOCK NUT

steP 9









-



M12 X 40MM
SPLIT LOCK WASHER
SPLIT LOCK WASHER
SPLIT LOCK WASHER
SPLIT LOCK WASHER
THREADED LAP JOINT
M6 X 12MM
THREADED LAP JOINT
M10 X 25MM
M12 X 40MM
M12 X 45MM

GUIDE#: PWB-ASSAULT-004
10




















-








-



GUIDE#: PWB-ASSAULT-004
11







-

















GUIDE#: PWB-ASSAULT-004
12





-


Note: We recommend using Red Loctite Threadlocker when
installing these fasteners and any other fasteners that will not
require loosening once installed.







-

M6 X 12MM

GUIDE#: PWB-ASSAULT-004
13





OPTION A OPTION B
DISCONNECT
LOOSEN
LOOSEN
DISCONNECT
Questions?

NAVIGATION LIGHT





-

-







