EZ Dock 204010 User manual

EZ Dock® Floating Docks
Owner’s Manual and Installation Instructions for Dock
Sections, Anchoring, and Accessories
Installation Instructions
The first dock of its kind...The last dock you will ever need®.
DOCKMANUAL-2011
For questions about features, operation/performance, parts, accessories
or service, call your local dealer or your nearest EZ Dock distributor at
1-800-654-8168 or [phone] for international customers.
Additional information regarding EZ Dock products and services can be
found on the internet at www.ez-dock.com

2
Table of Contents
General Information and Installation Overview………………………………………………...……….3
EZ Dock Specifications………………….…….…...……………………….……………………............4
1 Model/Serial Number…………………………………………………………………………………...5
2 Site Preparation.…….…………………...….……………………………….…...…………………….5
3 Dock Section Orientation Coupler and Installation……....………………………………… ………6
4 Selecting Your Anchoring……….…………………………...………………………………………...7
5 Pipe Anchoring…………………………………………………………………..………….…….........9
Piling Anchoring………………………………………………………………….….………….12
Deadweight Anchoring…………………………………………………………………...........16
Stiff-Arm Anchoring……………………………………………………………………………..20
6 Gangways…………….………………………………………………………………………………...23
Float Hinge Kit…………………………………………………………………………………...24
Abutment Hinge Kit……………………………………………………………………………..24
Transition Plate………………………………………………………………………………….24
Gangway Roller Kit & Roller…………………………………………………………………...24
Aluminum Gangway…………………………………………………………………………….25
Polyethylene Gangway……………………………………………………………….………..25
Gangplank Mounting Kit………………………………………………………………………..28
Polyethylene Plank……………………………………………………………………………...28
7 Accessories…...………………………………………………………………………………………..29
Corner Gusset….........…………………………………………….…………………………...29
Utility Channel…………………………………………………………………………………..29
Corner Storage Box………………………….…………………………………………………30
Large Storage Box………………………………………………………………….…………..31
Swim Ladder……………………………………………………………….……………………32
Float Step Ladder……………………………………………………………………………...33
Bench……………………………………………………………………………………………34
8‖ Nylon Tie-Up Cleat.…………….…………………………………………………………...35
12‖ Galvanized Tie-Up Cleat………………………………………………………………….35
Bumper……………………………..…………………………………………………………...36
Dock Edging…………………………………………………………………………………….36
Security Curbing………………………………………………………………………………...37
Handrails……………………………..………………………………………………………….38
8 Warranty/Customer Service...….…….….…………………………………………………………...39
9 Maintaining your EZ Dock……........….……………………………………..……..………………...39
Dear EZ Dock Owner,
The EZ Dock team thanks you for your purchase. We know that you had other choices of docks, and we ap-
preciate your decision to purchase EZ Dock.
You will find it easy to maintain your EZ Dock products and to add accessories and other components to your
dock in the future. EZ Dock is the most durable dock on the market, and your friends and family will enjoy
your dock for many years to come.
Before you install your new EZ Dock, please take a moment to register your dock warranty. You can register
online at www.ez-dock.com or by using the warranty registration card provided by your distributor/dealer. By
registering your product, you will activate your product warranty and thereby protect your purchase against
covered product defects. Please feel free to give your EZ Dock customer service department a call with any
issues that you may have with your EZ Dock. You can reach our customer service department by dialing:
USA/Canada: 1-800-654-8168
Int’l: 1-417-235-2223
Europe: [phone]

3
Tools and Requirements:
As with most assembly and installation projects, some tools are required to assemble and install your EZ
Dock. You may not need every tool listed below for your particular installation, but the following tools are
generally helpful in the installation process (for professional installation, call your local EZ Dock dealer):
 EZ Dock in-water installation tool (900010)
 1/2‖ drive ratchet
 Socket set (1/2‖, 9/16‖, 5/8‖, 11/16‖, 15/16‖ Hex Drive or 19 mm—12 pt)
 Open-end, boxed-end wrench set (above mentioned sizes)
 Screwdrivers (Phillips and standard)
 Pliers
 Adjustable wrenches
 Hammer
 Level
 Pipe Wrench (if using augers)
 Pry-bar (small and large)
 Rope (at least 3/8‖ braided nylon)
 Power drill & bits
 Power or Hand Saw
 Utility knife
 One bar of ordinary hand soap
GENERAL INFORMATION AND INSTALLATION OVERVIEW
GENERAL INFORMATION
The EZ Dock system is a uniquely simple, low-maintenance design that’s versatile, safe, and durable.
EZ Dock’s patented one-piece, self-floating design is fast and easy to install. Sections come in sever-
al sizes with evenly spaced coupler, hardware, and anchor pockets.
Once assembled, this system is designed to minimize the amount of flex occurring from stress and
loads on the system. The rubber connections will stretch to help the system, and its attachments,
absorb shock and extreme pressures. Properly installed and maintained, this system will last for
years of enjoyable use.
IMPORTANT! Assembly, Installation, Maintenance and Safety:
You should read these instructions thoroughly, before assembling and installing your EZ Dock.
Please adhere to all recommendations and cautionary suggestions appearing in this manual and al-
ways follow the instructions precisely. Please save these instructions and refer to them as needed
for future reference.
ASSEMBLY OVERVIEW
become familiar with the installation instructions before beginning
 Although most assembly instructions depict a 40‖ wide dock section in this manual, the same
assembly methods are used for all EZ Dock dock sections.
 The layout should be planned before beginning to assemble the dock.
 Make sure the correct tools are available.
 The system may be assembled on the ground, on open water, or on a sufficiently thick ice sheet.
To make assembly easier, attach pairs of the dock sections together before placing in the water.
Recommendations:
Attach as much hardware to dock sections as possible before placing the sections in the
water.
Whenever possible, connections should be made at the shoreline, and the dock should be
pushed out into the water.

4
EZ Dock Specifications
204010 (B) 204060 (A)
40” X 10’ Dock Section 40” X 60” Dock Section
Length: 10’ (3.1 m ) Length: 60‖ (1.4m)
Width: 40‖ (1 m) Width: 40‖ (1m)
Height: 15‖ (38 cm) Height 15‖ (38 cm)
Weight: 190 lbs. (86.2 kg) Weight: 100 lbs. (45.4 kg)
Floatation Capacity: 2000 lbs. (907.2 kg) Flotation Capacity: 1,000 lbs. ( 453.6 kg)
206010 (C) 260120 (E)
60” X 10’ Dock Section Half Hex Dock Section
Length: 10’ (3.1 m ) Length: 10’ (3.1 m)
Width: 60‖ (1.5 m) Width: 60‖ (1.5m)
Height: 15‖ (38 cm) Height: 15‖ (38 cm)
Weight: 285 lbs. (129.3 kg) Weight: 210 lbs. (95.3 kg)
Floatation Capacity: 3000 lbs. (1360.8 kg) Flotation Capacity: (2,000 lbs. (907.2kg)
208010 (D) 300501 (F)
80” X 10’ Dock Section Corner Gusset
Length: 10’ (3.1 m ) Length: 46-5/8‖ (1.17 m)
Width: 80‖ (2 m) Width: 33-1/2‖ (.84 m)
Height: 15‖ (38 cm) Height: 6‖ (15 cm)
Weight: 375 lbs. (175 kg) Weight: 40 lbs. (18 kg)
Floatation Capacity: 4000 lbs. (1814.4 kg) Flotation Capacity: N/A
Because of the rotational molding process, weights and dimensions may vary.
F
C
D
E
B
A

5
Each EZ Dock installation is site specific and needs to be configured specifically for the end user’s
intended application. Some factors to take into consideration when determining the components nec-
essary for a proper installation include; intended usage, water conditions, soil and bed conditions, and
climatic conditions. Listed below are simple rules to follow.
Be certain that your installation configuration is designed to accommodate the daily intended use of
your EZ Dock. Please take into account the following:
 Commercial application needs
 Public access requirements (ADA, CORP, or other)
 Private docking needs
 Scale of operation and use (size of boats, number of PWCs, number of people, etc.)
 Other special considerations affecting your daily use
Be aware of the unique characteristics of the specific body of water and consider how such conditions
will affect the installation. Take into account:
 Overall area of the body of water
 Water depth (at the shore and at the furthest point of the dock from shore)
 Normal and greatest wave action
 Water level fluctuation
 Fresh, brackish, or salt-water
 Normal and extraordinary ice thickness and movement
 Lake bed and soil conditions (sand, rock, mud, etc.)
 Determine whether your installation will be attended to and inspected on a regular basis.
 Become acquainted with the normal movement associated with floating structures.
 Determine whether you are capable of performing your own installation or whether it is best to
hire a professional by contacting your local EZ Dock dealer.
Site Preparation
Model/Serial Number
You should register your EZ Dock product to ensure proper warranty coverage. The location of
the serial number may be difficult or impossible to see once installed, so we suggest that you
create a record of your serial numbers and corresponding dock sections to insure proper identi-
fication when filing a warranty claim. The serial numbers can be found on the vertical side wall
on the logo end of the dock sections. See photo below.

6
Sites with severe wave conditions need to arrange docks so pylons are parallel to wave action
and vents are facing against a dock face or towards the shore to minimize excess water collect-
ing in docks.
Once you have considered and worked out the issues above, the next step is to select the anchoring
method that is best for you. Since no two installations are ever exactly the same, each and every EZ
Dock installation must be designed and configured for the specific and intended application.
Dock Placement in Relationship to Shore
Prevailing Wind or
Wave Direction
After the prevailing wind and wave direc-
tions have been established it will be nec-
essary to design the dock system so that
the dock length is parallel to such direc-
tion. This will allow the EZ Dock patented
couplers to flex properly. Refer to the dia-
gram to the right for further details.
Every EZ Dock section has at least one hydrophobic
venting insert. These are typically located in one end
(see above left on the same end that the bar code
graphic is. These vents are designed to reduce any
amounts of water that may enter the dock but still allow
the dock section to breath with temperature variation.
When possible these vents should be positions towards
shore and away from prevailing wind/current direction.
ITEM QTY. PART NO. DESCRIPTION
119000028 HYDROPHOBIC VENT 1/4” NPT
21103565 SPINWELD 1.9"-1/4" FPT FLUSH EZD

7
Coupler Installation (301100)
1. Insert the composite coupler bolt into
coupler. Align the mark on the head of
the bolt so the splines line up into the
notched pockets in the coupler.
2. Using a hammer, seat the bolt into the
coupler.
3. Install coupler with seated bolt on the in-
water installation tool.
4. Align dock sections so coupler pockets
are adjacent to each other, and using the in-water in-
stallation tool, insert the coupler and bolt assembly
into the bottom pocket with the bolt pointing upward.
DO NOT OVER TIGHTEN THE NUT!
Torque to 15 ft. lbs.
Helpful Hint: To make assembly and disassembling easier,
rub a bar of hand soap on the coupler rods to lubricate them.
5. Pull up on the in-water installation tool to seat the bottom coupler. (NOTE: The dock sections must be
sitting level on the water and at the same elevation for the coupler to properly seat into the bottom
pocket. Sometimes it is helpful to ballast the opposing ends of dock sections to keep the adjoining
ends from dipping. This can be done by having someone stand on the opposite ends of each dock
section, or by standing on an elevated beam or board (as shown) placed perpendicular to the dock
section to span the seam being connected. When coupling seams together, it is recommended to start
at the center of the seam and work to the edges.
Drowning Hazard
Swimming under and/or attempting to breathe in cavities under EZ Dock docks and ports while
performing in-water installation of docks, ports and couplers can result in accidental drowning
and death.
Do not attempt in-water installation without EZ Dock in-water coupler installation tools.
DANGER
Note:
All empty or un-used coupler pockets should
be filled with an EZ Dock pocket filler (201030); see page 38.

8
Anchoring
Once you have selected your site and assembled the dock, the next step is to select the anchoring
method best suited for your location. Since no two installations are ever exactly the same, each and
every EZ Dock installation must be designed and configured for your specific application. Your local
dealer can help you select the anchoring system that is right for your location. EZ Dock offers a wide
variety of anchoring components which are simple to install and safe to use. Constructed of either poly-
ethylene, galvanized steel, or stainless steel (all of which are long lasting, durable materials that can
range from standard to heavy duty) they both provide a wide range of reliable options to construct a
dock for nearly any use and waterscape.
Selecting your Anchoring Method
EZ Dock provides a wide range of anchoring components to accommodate most water conditions and
bottoms (deep, shallow, rough, or sandy). EZ Dock anchoring methods are simple to install and safe to
use. Our anchoring products are made from long-lasting, durable materials that can accommodate from
standard to heavy-duty demands.
 Pipe anchoring is typically used in most private and some light duty commercial applications.
 The deadweight method of anchoring is used with deeper water or rocky bottoms.
 Piling anchoring is very similar to pipe anchoring in that the pilings are used to prevent the lateral
movement of the dock. This method of anchoring is used in heavy duty commercial applications.
 Stiff-arm anchoring is a method of supporting the dock system by attachment to the shore or some
other type of rigid structure by poles or arms.
In-Water Coupler Installation Tool (9000010)
1. Align and abut the adjoining ends of the dock sections .
2. Insert the bottom coupler and bolt assembly into installation tool and firmly pull up to
seat coupler.
3. Hold the top handle and lower the tool with coupler into the water until the rod is
completely below the bottom surface of the dock section. (If the rod hits the dock
section the coupler may fall off the tool).
4. While maintaining the proper depth, slide the tool
between the dock sections until you reach the pocket to
be connected.
5. Lift the tool upward while aligning the rod to come up
between the opening through the pockets. The tool has
a 1/2‖ hole on the long flat part of the handle that may be
seen above the deck area and will indicate that the bottom coupler is
properly in position. Insert a rod or screwdriver into this hole to hold
the tool and coupler in place while connecting top coupler.
6. Place top coupler into position, thread on coupler nut, and draw the
connections together tightly.
7. To release the installation tool, remove pin from hole and push down
tool, sliding it between the docks and begin your next coupler
installation.
For help contact your dealer or distributor at 800-654-8168.

9
Pipe anchoring is our most popular type of anchoring using a small diameter pipe to provide the hori-
zontal support necessary to keep the docks in place. The use of pipe will allow the docks to move up
and down with most water fluctuations, and with little maintenance . This method of anchoring utilizes
either a heavy-duty or a standard-duty pipe bracket that is typically used in most private and some light
duty commercial installations. The size and number of pipe needed will be determined by conditions
encountered.
Anchoring Pipe and Auger Installation
The auger is attached to the bottom of the pipe
to allow easier installation of pipe anchoring.
The auger works well with muddy or sandy
bottoms .
Pipe Anchoring
Pipe is normally embedded or screwed into the bed of the body of water a distance of three to eight feet
(roughly 1/4 to 1/3 the total length of the pipe). Wave action should not exceed three feet, and water
depths should not exceed 12 feet for the 250 series bracket or 18 feet for the 350 series bracket.
 Pipes can be used to secure an EZ Port. When pipes are used they must be sufficiently embedded or
screwed into the lake, river or ocean bed to a depth of at least three feet. The EZ Port will not hold the
pipe upright, the pipe should remain vertical and hold the EZ Port in place.
 It is recommended to use pipe augers, except in rocky or shale bottoms, to make installation easier.
Augers allow the pipe to be turned into the lake, river or ocean bed like a cork screw using a pipe
wrench or by drilling the hole for the pipe and using a T-handle.
 Pipe diameter: Pipe brackets are available for two pipe sizes 2-1/2‖ and 3-1/2‖. A 2‖ bracket is de-
signed to use pipe that measures 2-1/2‖ in outside diameter and a 3‖ bracket is designed to use pipe
that measures 3-1/2‖. The installation process is the same for either pipe size.
 In salt water or brackish water conditions it is recommended that the steel pipe be sleeved with PVC
pipe. The steel pipe will need to fit inside the 2-1/2‖ or 3-1/2‖ pipe. This will help prevent abrasion and
wear on the pipe bracket, prevent rust, and improve appearance.
Determine the length and size of pipe needed and bracket locations.

10
The auger is attached to the bottom of the pipe to allow
easier installation of pipe anchoring in lake, river, or ocean
bottoms. The auger works well in sandy or muddy bottoms.
Pipe Brackets
Standard-Duty Pipe Bracket (130250 or 130350)
The standard-duty bracket is designed for residential
use or to anchor EZ Port PWC lifts. For installation
wave action should not exceed 1.5 to 2 feet and water
depths should not exceed 8 feet for 2‖ pipe or 12 feet
for 3‖ pipe. The standard-duty bracket is simple to
install, connecting to a single set of pockets that may
be placed anywhere around the perimeter of the dock.
It is always best to locate at least one bracket near
the shore end of the dock. The other brackets may be
placed along the sides or at the ends of the dock.
The heavy-duty pipe bracket is designed for residential and
light commercial applications which must allow docks to ad-
just to changing water levels. Wave action should not exceed
2.5 to 3 feet. Water depths should not exceed 12 feet for 2‖
pipe or 18 feet for 3‖ pipe. It is always best to locate at least
one bracket near the shore end of the dock. The remaining
brackets may be placed along the sides or at the end of the
dock. You never want to span a seam restricting the move-
ment of the dock creating more stress on the couplers. Two
sets of pockets are required to connect the bracket to the
dock.
Heavy-Duty Pipe Bracket (210250 or 210350)
EZ Dock pipe brackets are available in a standard-duty or heavy-duty models. Each type of bracket is
capable of using 2-1/2‖ or 3-1/2‖ pipe depending on your needs.
Pipe Auger (100255 or 100355)
Anchoring Pipe Specifications
For part numbers ending with ...025, component will be 2.5‖ OD 10
gauge, galvanized pipe.
For part numbers ending with ...035, component will be 3.5‖ OD 8
gauge, galvanized pipe.

11
Tools Required:
Ratchet
1/2‖ socket
1/2‖ wrench
Large pipe wrench
1. Slide the polyethylene bracket halves over the top of the pipe
as shown. The two halves of the bracket are identical.
2. Align the pipe next to the dock where it is to be attached. The
pipe should be placed so that it is centered with a pocket.
3. Install the bottom half of the bracket by inserting the molded
on coupler into the bottom pocket of the dock or lift.
4. Attach the top half of the bracket by inserting the molded on
coupler into the top pocket of the dock or lift.
5. Secure the two halves together using the sup-
plied 5/16‖ bolts and nuts.
6. Plumb the anchoring pipe with a level, then
turn or drive the pipe into the soil until it is
completely secure.
Standard-Duty Pipe Bracket Installation
(130250, 130250, and 130251)
Heavy-Duty Pipe Bracket Installation
(210250 and 210350)
1. Slide the insert over the top of the pipe to be installed.
2. Align the pipe next to the dock where it will be attached.
It should be placed so that the sleeve is centered between
two pockets. Auger or drive the pipe into the bottom until it
will stand by itself, but still can easily be adjusted for proper
positioning.
3. Slide the sleeve inserts up the pipe far enough so that the
main frame can be brought around the pipe and into posi-
tion against the dock.
4Attach the polyethylene main frame to the dock using a
standard coupler set. Refer to coupler installation instruc-
tions.
5. Slide the insert sleeve down the pipe and into the polyethylene main frame, adjusting pipe loca-
tion if necessary. Secure the insert sleeve with the two 5/16‖ ( 80514SS) bolts.
6. Finish driving or screwing the pipe into the bottom so that it is solidly in place, the minimum
depth of the pipe is three feet.
Tools Required:
Ratchet
15/16‖ Socket
Hammer
#4 Phillips Screwdriver
ITEM QTY. PART NO. DESCRIPTION
11N/A ANCHORAGE PIPE
2210014 SD PIPE BRAKCET HALF
3N/A N/A DOCK OR PORT SECTION
4, 5 1S13025 PARTS CARTON
ITEM QTY. PART NO. DESCRIPTION
11N/A ANCHORAGE PIPE
2110004 POLYETHYLENE PIPE INSERT
3110015 POLYETHYLENE MAIN FRAME
5280514SS BOLT 5/16” SS

12
Anchoring Pipe and Auger Installation
Tools Required:
 Drill
 Drill Bit (3/8‖ for 2-1/2‖ augers)
 Drill Bit (1/2‖ for 3-1/2‖ augers)
 Ratchet
 9/16‖ or 15 mm socket and wrench
 3/4‖ or 19 mm socket and wrench
 Pipe Wrench (optional)
1. Determine the length and size of pipe needed.
2. Insert auger butt into the end of the pipe and
drill a 3/8‖ hole through the pipe and auger
at the same time.
3. Insert bolt that is provided through the hole
and tighten with the lock nut that is provided.
Note: Sometimes it is necessary to
grind the shank of the auger to allow it to fit inside
the pipe.
NOTES:
ITEM QTY. PART NO. DESCRIPTION
1110355 AUGER—3 1/2”
21TOOL DRIVE TOOL
31N/A ANCHORAGE PIPE
4280124 BOLT 1/2”-13 X 4” SS
5280119YZ NUT 1/2”-13 HEX

13
Piling Anchoring
The heavy duty piling bracket is recommended for deep water levels or severe conditions such as heavy
wave or wind action or when a large craft are to be moored to the dock system. The piling needs to be
driven a minimum of 3’ into the bed when you have moderate water going deeper with rougher water.
Some of the harsh environments where the use of pilings should be considered are shown below.
 Where vessels of thirty feet or longer are to be moored.
 Where the water depth is greater than 18 feet.
 Where there are extreme winds and/or currents to contend with.
 When large water fluctuations are present.
 Where severe ice conditions are present and would cause the smaller pipe to bend and/or be jacked
out.
Pilings typically range from six to twenty-four inches in diameter and are driven into body of water from
seven to forty feet.

14
Heavy-Duty Piling Bracket (300800)
The heavy-duty piling bracket is recommended for deep
water or severe conditions such as heavy wind or wave
action or when larger craft will be moored to the dock sys-
tem. The bracket has multiple coupler pockets for easier
alignment to existing pilings. It can be coupled with any
pocket configuration to allow the piling to center in the
piling bracket. You never want to span a seam, as re-
stricting the movement of the dock will create more stress
on the couplers. Position the adjustable steel rollers in
various configurations to fit pilings from 6‖ to 18‖.
The standard-duty piling bracket is designed for deep water
installations, more severe conditions such as heavy wave or
wind action, or when larger vessels will be moored to the
dock system. The standard-duty piling bracket can be adjust-
ed to accommodate existing pilings. We have several hoop
sizes to accommodate any piling you may have. Be certain
there is sufficient clearance between the hoop and piling so
the dock can move freely with water level changes.
Piling Brackets (100800)
Standard-Duty Piling Bracket (100800)
Piling Hoop (100804, 100806, 100808, 100812, 100816, 100820, & 100824)
The piling brackets are available in two models, a standard-duty and heavy-duty. Both
brackets are designed for variable adjustment to attach to existing piles.
NOTES:

15
Hoop Assembly Installation
1. Place hoop insert into the hole at the end of the
hoop.
2. Insert 3/8‖-16 X 2‖ hex bolt through top of hoop
and hoop insert. Secure with 3/8‖-16 hex nut.
3. Insert the hooked end of the hoop brace into the pre-drilled hole in the bottom of the
hoop.
4. Rotate the brace clockwise until it fits snugly inside the hoop.
5. Center hoop assembly around the pile and insert ends of the hoop brace into the cor-
responding holes on the bottom of the piling bracket.
6. Apply pressure while pulling the hoop up and towards the dock until the ends of the
hoop are flush with the top of the bracket.
7. Insert 5/8‖-11 X 1‖ hex cap screws through the top holes of the bracket and into the
threaded end of the hoop insert.
Standard-Duty Piling Bracket Installation
1. Loosely attach two hardware connectors to the bottom of the adjustable
piling bracket.
2. Place two hardware connectors into the top pockets of the dock section
where the piling bracket is to be installed.
3. Next, guide the bracket and previously installed bottom hardware con-
nectors (tapered side up) so that the bottom connectors are brought up
and fully seated into the bottom pockets.
4. Move the bracket in towards the dock so the top two hardware connect-
ors align with the mount holes in the bracket.
5. Secure the bracket to the dock by fully threading the enclosed 5/8‖ lock
nuts. Install piling, and if using existing piling, make sure that the hoop
can go around piling and mount into hoop mount holes on each side.
ITEM QTY. PART NO. DESCRIPTION
1280382 BOLT 3/8”-16 X 2”
2280381 NUT 3/8”-16
31N/A PILING
4280058 BOLT 5/8”-11 X 1 HHCS GRD 5
5480580SS NUT 5/8” SS
62S10800 PILING GUSSET ARM
71S10801 PILING HOOP INSERT
82S10803 PILING HOOP BRACE GUSSET 21”
91N/A PILING HOOP
10 4S21140SS HDW CONNECTOR MALE 5/8” SS

16
1. Place the two bottom roller assemblies into the bottom in
either the forward or backward position. For pilings up to
12‖ diameter or smaller, use the forward position. For
pilings larger than 12‖ use the rear roller position.
2. Place the top half of the piling bracket on top of the lower
half as shown and bolt them together using the 5/16‖ X 3
-1/2‖ bolts (80535SS) and nuts (80095-15).
3. Attach the piling bracket to the dock in the desired pocket
location and secure using two standard coupler sets.
4. After you have the piling bracket around the piling and
centered, place the remaining roller assembly into one of
the top roller cradles. It is important to leave 1‖ to 1-1/2‖
clearance between the rollers and piling so that the dock
may move freely with changing water level.
5. Place the roller covers over the roller cradles on the top
bracket and secure using four 5/16‖ X 1-1/2‖ truss head
bolts (805755SS).
The heavy-duty piling bracket can be coupled with any pocket configuration to allow the piling
to center in the piling bracket. You never want to span a seam, as restricting the movement of
the dock will create more stress on the couplers.
Heavy Duty Piling Bracket Installation
ITEM QTY. PART NO. DESCRIPTION
12S20800 POLY. ADJ PILING BRACKET
2280535SS BOLT 5/16”-18 X 3-1/2” HEX
3280518 NUT 5/16”-18 NYLOCK HEX
42S221875 ANGLE RETAINER 18-3/8”L SS
5480575SS BOLT 5/16”X 3/4” TRUSS HEAD SS
63S20801SS ROLLER ASSEMBLY PILING
74117003 WASHER 5/16” FLAT

17
Deadweight Anchoring
Deadweight anchoring is a method of supporting the dock system by placing a large weight on the
bed of the body of water. It is then attached to the dock by means of chain, cable, or synthetic line.
This large weight serves to hold the docks in place where, due to ice, deep water, poor piling condi-
tions, or aesthetics, pipe doesn’t work. Anchoring docks by deadweights is more difficult to design
and install. When determining the number and placement of the deadweights, there are no set rules
or formulas. These systems will require adjusting as water levels fluctuate. It is very important that
the customer understands what needs to be done to maintain the system.
EZ Dock offer 4 types of deadweight anchoring brackets to consider when ordering components.
Deadweight anchoring requires equal pairs of weights to keep resistance the same on both sides.
The heavy-duty pipe bracket has two options. If the water fluctuates on a regular basis, you may
want to use the deadweight winch insert. If your dock system is located in a protected area, our
standard-duty deadweight bracket may be sufficient.
Installing deadweight anchoring will require the use of a heavy duty pipe bracket (210350) with a
deadweight insert (100725P) or winch insert (100730), a mid-weight bracket (100700), or a standard
duty deadweight bracket (100740 or 100740SS). When possible, chain should be the primarily
choice for all dead weight installations. In waters that fluctuate frequently the use of a ―tawning‖
weight may be necessary. Tawning weights are smaller weights (50-200 lbs.) placed 2/3 the distance
of the maximum water fluctuation from the primary deadweight. This will allow tension on the chain at
lower tide levels. As a general rule, deadweights need to placed in opposing pairs at a 30° angle
from the dock and the chain length should be roughly 3-4 times the water depth away from the dock.

18
Heavy-Duty Bracket Deadweight (210350 100725P or 100730)
The standard-duty deadweight bracket is designed
for applications with water depths greater than 12
feet. Using pipe brackets work well in calm or deep
water. The bracket has a key hole slot to attach your
chain. Or the bracket maybe used to attach 4 X 4
railing for mooring posts.
Deadweight Bracket (100700)
When water conditions are more severe and you
need more than the small deadweight, but not the
larger one, this bracket is what you need. It has
the same slotted features to hold the chain in
place.
Deadweight Brackets (100740 100740SS)
There are three brackets ranging from light duty to heavy duty that work well for deadweight an-
choring your EZ Dock. The heavy duty bracket will allow you to use a chain insert or a winch to
quickly and easily adjust your dock to frequently changing water levels.
The deadweight is available with a deadweight
insert (100725P) or a deadweight winch insert
(100730) to attach deadweights to anchor EZ
Dock sections. When using the winch, the cable
can be easily adjusted for various water condi-
tions. The deadweight inserts come ready to
insert into an EZ Dock heavy duty polyethylene
pipe bracket. The pipe bracket, insert, and ca-
ble needed for the installation are sold sepa-
rately.
Standard-Duty Bracket (100740 or 100740SS)

19
Standard Duty Deadweight Bracket Installation
1. Insert the hardware connector in the bottom
pocket as shown.
2. Slide hooked portion of bracket into top
pocket of the dock and bring bottom portion
down over the hardware connector.
3. Secure bracket to hardware connector with the
5/8‖ lock nut:
*Fully thread nut into place.
*Do not over tighten.
Mid-weight Duty Deadweight Bracket Installation
1. Loosely attach two hardware connectors (tapered side up) to the inside/bottom of the
deadweight bracket mainframe using the 5/8‖ lock
nuts.
2. Place two hardware connectors into the top pock-
ets of the dock where the deadweight bracket is to
be positioned.
3. Guide the bracket so the lower hardware connect-
ors are brought fully up into the bottom pockets.
4. Move the bracket in toward the dock so the top
hardware connector bolts will protrude through the
corresponding holes in the mainframe. Secure by
fully threading with 5/8‖ lock nuts being careful not
to over tighten.
5. Attach chain and weights.
ITEM QTY. PART NO. DESCRIPTION
11S10740** SD DEAD WEIGHT BRACKET
21S21140SS HARDWARE CONNECTOR 5/8” MALE
3180580SS NUT 5/8” SELF LOCKING
ITEM QTY. PART NO. DESCRIPTION
1480580SS NUT 5/8” SELF LOCKING
21S10701 MD DEAD WEIGHT BRACKET
34S21140SS HARDWARE CONNECTOR 5/8” MALE

20
The HD deadweight bracket (210350) is available with a deadweight insert (100725P) or a deadweight
winch insert (100730) to attach deadweights to anchor EZ Dock sections. When using the winch, the
cable can be easily adjusted for various water conditions. The deadweight inserts come ready to insert
into an EZ Dock heavy duty polyethylene pipe bracket. The pipe bracket, insert, and cable needed for
the installation are sold separately.
Tools Required:
Hammer
15/16‖ Socket
Ratchet
Composite Coupler Tool
#2 Phillips Screw Driver
9/16‖ Open End Wrench
1. Install the heavy duty pipe bracket.
2. Slide either the deadweight insert or winch insert in the main-
frame.
3. Secure the insert with two 5/16‖ machine bolts found in small
parts bag.
Heavy Duty Deadweight Bracket Installation
ITEM QTY. PART NO. DESCRIPTION
1110004 POLY PIPE BRACKET INSERT 3.5” BROWN
2110015 POLYETHYLENE MAIN FRAME
3192600 WINCH 2600LB
4280514SS BOLTS 5/16”
51S10730 WINCH POST INSERT
ITEM QTY. PART NO. DESCRIPTION
1110004 POLY PIPE BRACKET INSERT 3.5” BROWN
2110015 POLYETHYLENE MAIN FRAME
3280514SS BOLTS 5/16”
41100725P DEADWEIGHT INSERT PVC