Aeroball Sr.2 User manual

Aeroball Senior 2 Manual
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AEROBALLTM Sr.2
Product Manual
WARNING!
Please read this manual fully before you start assembly
or use of the Aeroball. Follow all instructions while
assembling or using the equipment and routine
maintenance of the equipment.

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TABLE OF CONTENTS
Safety
Assembly 3
Operator/employee 4
User/player 5
Maintenance instructions 6
Required Equipment 7
Parts list 7
Assembly instruction
Structure 11
Trampoline 17
Housings & Roof 19
Disassembly instruction 22

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SAFETY RULES FOR ASSEMBLY
Never attempt to assemble the Aeroball if you are under the influence of drugs, alcohol
or other substance.
Fully read and understand the entire instruction manual prior to assembling the
Aeroball. There are multiple steps that must be followed in order to have a safe and
successful assembly.
Have the correct tools on hand, as prescribed by the manual.
Do not modify any parts of the Aeroball in ways not prescribed in the manual. This
includes using tools other than those mentioned in this manual. (Doing so may void the
warranty).
Assembly of the Aeroball should be performed by adults only. Do not allow children to
be anywhere near the area of assembly.
The assembly of this product requires ladders. Ensure the ladder tall enough, solid and
not obstructed or destabilized by people or objects.
Use caution when working in heights. Do not attempt to assemble the Aeroball by
climbing on the structure. This is dangerous. Falls may cause serious injury or death.
Clear your assembly space of any objects or obstacles. To avoid risk of injury, do not
allow people to walk through your space while you are assembling.
Failure to observe any of the safety rules listed above may result in serious injury or
death.

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SAFETY RULES FOR OPERATORS / EMPLOYEES
Adult supervision is required at all times.
Have users sign hold-harmless waivers prior to using the Aeroball. If users are under
legal age, have a parent or guardian sign for them.
Do not allow anyone under the influence of drugs, alcohol or other inhibiting substance
to use the Aeroball. Do not allow smoking in or around the unit.
Incapacitated people should not be allowed inside the Aeroball.
Do not allow other people to sit or stand on the edges of the trampoline while someone
is jumping inside the Aeroball.
Allow no more than 1 person at a time on each trampoline. Make sure that the outgoing
user has fully exited the Aeroball before the ingoing user enters.
Do not allow users to wear shoes inside the Aeroball.
Do not allow rough play or stunts, including but not limited to: flipping, summersaulting
or jumping across the court divider.
Do not allow users to hang off of or sit on the court separator.
Use only a soft ball inside the court. Do not allow users to introduce their own game
balls, especially if they are hard or could cause injury.
Do not allow anyone to climb on top of the unit. Remove ladders or other objects from
the area that may enable users to do so.
Users must not be allowed to hang off the baskets at either end of the housing. This
may cause damage to the product.
Do not allow anyone to crawl underneath the Aeroball at any time.
Perform daily inspection of equipment. If any defects or tears in the equipment are
noticed, discontinue use immediately.
For any further questions or issues regarding Aeroball, or to get replacement parts,
contact the manufacturer.

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SAFETY RULES FOR USERS / PLAYERS
Adult supervision is required at all times.
Use common sense and good judgment when using this product.
Do not use the Aeroball if you are under the influence of drugs, alcohol or other
inhibiting substance.
Do not use if you have any serious pre-existing injuries or medical conditions, including
but not limited to: back or joint problems, heart condition, pregnancy, etc.
Do not sit or stand on the edges of the trampoline while someone is jumping inside.
Only 1 person may jump inside each trampoline surface at one time. Do not enter the
Aeroball until the outgoing players has exited. More than 1 person jumping on a single
trampoline may cause injury.
Do not wear shoes inside the Aeroball.
Do not play rough or perform stunts, including but not limited to: flipping,
summersaulting, hanging on the baskets or jumping across the court divider. This may
cause injury or damage the equipment.
Ensure that you are in proper physical condition to use the Aeroball. Use good judgment
and common sense in deciding if jumping is safe.
Do not hang on or sit on the court divider net.
Beginners should play for no more than 5 minutes a time. Experienced and conditioned
players may play longer.
Players should land on their feet when jumping. Do not land with locked knees or
arched backs. This can cause injury.
Use only a soft ball inside the court. Do not use any hard objects or balls that may injure
other players.
Never climb on top of the Aeroball at any time.
Never crawl underneath the Aeroball at any time.

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MAINTENANCE INSUTRUCTIONS
Check the trampoline mats for lacerations holes or other damage. Repair holes that are
no larger than 1 inch x 1 inch. Replace the entire trampoline mat if the hole is any larger.
Check that no springs are missing. Also ensure that the springs that are intact are not
kinked, soft or worn out. Keep extra springs on hand and replace as needed.
Check the mesh on the housing and court separator for tears. Small repairs can be made
at canvas or upholstery shops.
Check structure for cracked paint. Periodically paint welded joints with rust-proof paint.
Check structure for any bends in the poles, abrasions or damage to the sleeves or loops
on the poles. IMPORTANT! Any structural issues must be dealt with immediately to
avoid further damage or injury to users.
Keep rock, dirt, or any other debris off the jumping surface. Wash periodically with
detergent and pool brush. Spray or rinse with a garden hose.
If used outdoors, make sure the Aeroball is properly anchored at every corner. (Note:
anchors are not included in the Aeroball kit. Trees, large shrubs, or buildings may be
used as anchor points.
Discontinue use if an unsafe situation arises.
Contact manufacturer for information or replacement parts.

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REQUIRED EQUIPMENT (NOT INCLUDED IN AEROBALL KIT)
Ladder (8 feet minimum)
Rubber mallet
oIMPORTANT! Do not use a metal hammer to strike the metal frame. This can
dent the frame and damage the structure.
PARTS LIST
Part #
Image
Part Name
Qty
VERTICAL STRUCTURE
00
Base plates
7
01
Center vertical support (short pipe)
1
03
Center base leg support
2
04
Base legs –corners
4
10
Bottom vertical riser
6
13
Base legs –center
6

Aeroball Senior 2 Manual
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21
Top vertical riser- center
2
22L
Top vertical riser - Left
2
22R
Top vertical riser- Right
2
HORIZONTAL STRUCTURE
31
Lower horizontal bed support- center
1
32
Lower horizontal bed support- sides
6
33
Junction support –sides & center
2
34
Junction support –corners
4
40
Upper horizontal supports
12

Aeroball Senior 2 Manual
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42
Horizontal supports –ends
2
TRAMPOLINE
50
Trampoline springs- small
128
51
Blue padded spring cover- center
1
52
Blue padded spring cover- sides
6
53
Trampoline mat
2
COURT & HOUSING
60
Trampoline springs- large
24
61
Padded court separator- center
1
62
Yellow housing spring wraps
24

Aeroball Senior 2 Manual
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63L
Left housing (with Velcro strap)
1
63R
Right housing
1
64
Court roof
1
OTHER
98
Game ball
1
99
Spring tool
1
Notes for easy reference
*
Part numbers ending in "0" are generic. No specific orientation (00,10,40,50,60)
*
Part numbers ending in "1" are strictly for the center of the unit
(01,21,31,51,61)
*
"L" or "R" indicate a specific orientation: left or right (22,63)
*
Vertical structure: 00 below 10s; 10s below 20s
*
Horizontal structure: 30s are below 40s

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STEPS 1 TO 11: BUILDING THE STRUCTURE
Step 1: Connect the lower horizontal bed supports (#31 –center; #32 –sides) to all the junction
supports (#33 –center; #34 –sides), as shown below:
Step 2: Insert the corner base legs (part #04) into the sleeves found at each corner (underneath
#34).
Step 3: Insert 3 center legs (part #13) into the 3 holes in each of the center leg supports (part
#03). Once joined, insert the entire thing into the sleeves in the center edges of the structure
(underneath #33).

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Step 4: Insert the single vertical support (part #01) into one of the base plates (#00). Connect in
the very middle of the structure, as shown below:
Step 5: Insert the lower vertical risers (part #10) through each of the holes in the 6 junctions.
Then insert each of these risers into a base plate (#00).

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Step 6: Insert the 2 top vertical center risers (part #21), as shown below:

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Step 7: Fit the 4 top vertical corner risers into all 4 bottom corner risers (part #12) (Note that
#22R and #22L go in opposite corners.

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By the end of Step 7, the entire vertical structure should be set up.
Step 8: Pass 1 of the horizontal supports (part #40) through the padded court separator (part
#61). This will fit in the center structure in Step 9.

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Step 9: Fit 4 horizontal supports into the sleeves at mid-height of the structure, as shown
below:
Step 10: Fit 2 horizontal supports for the ends (part #42), one above the other, on each side of
the Aeroball.
Step 11: Fit the remaining 7 horizontal supports (#40) on the upper level, as shown below:

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By the end of Step 11, the entire structure of the Aeroball should be set up.
STEPS 12 TO 14: ASSEMBLING THE TRAMPOLINE
Step 12: Clip the first spring (part #50) on each side of the trampoline mat (part #53) to the
structure, as shown below. Repeat for all 4 sides.
Tip! If the springs are too stiff to stretch by hand, use the spring tool provided (part #99)

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Step 13: Clip the remaining springs to the structure. (There are 16 springs per side, 64 for each
trampoline mat). Repeat for both trampoline mats.
Step 14: Attach each of the 6 blue padded spring covers (part #52) to the sides of the Aeroball.
Then attach the center cover (part #51) up the middle.
By the end of Step 14 both trampoline surfaces should be fully attached and covered by the
pads.

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STEPS 15 TO 21: ASSEMBLING THE HOUSINGS & ROOF
Step 15: Attach one large spring (part #60) each of the circular-shaped loops on the verticals, as
shown below. There are 12 loops on each side, 24 total.
Step 16: Prepare each housing –part #63L (left) and #63R (right) –and find the upper loops for
each. Begin by attaching the springs to the top of the structure.

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Attach the housing to the loops. Use the spring tool to stretch the springs if needed. Start with
from top and move down. Repeat for the other housing.
Step 17: Bond the Velcro at the bottom of each housing to all 4 edges of each trampoline mat.
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