Afag CS 16 User manual

Compact Slide
CS 16 / CS 20
- Declaration of Incorporation
- Module Information
- Montage Instructions
- Maintenance Instructions
“Translation” of the Original Montage Instructions
© Copyright by Afag Automation AG

CS 16 - CS 20 - OI-vers. 5.3 gb. 20190312 1
These Montage Instructions apply to:
Type Order No. Type Order No.
CS 16/30 50167742 CS 16/60 50154069
CS 16/90
CS 20/50
CS 20/150
50154070 CS 16/120 50154071
50100711 CS 20/100 50100712
50100713
Version of this documentation: CS 16 - CS 20 - OI-vers. 5.3 gb. 20190312
DANGER
Indicates an immediate threatening danger.
Non-compliance with this information can result in death or serious personal injuries
(invalidity).
WARNING
Indicates a possible dangerous situation.
Non-compliance with this information can result in death or serious personal injuries
(invalidity).
CAUTION
Indicates a possibly dangerous situation.
Non-compliance with this information can result in damage to property or light to
medium personal injuries.
NOTE
Indicates general notes, useful operator tips and operating recommendations which don't
affect safety and health of the personnel.
Symbols: Assembly and initial start-up must be carried out by qualified
Personnel only and according to these Montage Instructions.

2 CS 16 - CS 20 - OI-vers. 5.3 gb. 20190312
Table of contents
1.1.0 According to: 2006/42/EC ............................................................................................................................... 4
2.0.0 Module Information ......................................................................................................................................... 5
2.1.0 Transport and storage (packing and unpacking) ........................................................................................ 5
2.1.1 Possibilities of fastening the CS 16 / CS 20 ............................................................................................... 6
2.1.2 Centering bushings and hole matrix .......................................................................................................... 7
2.1.3 Tightening torques for bolts ....................................................................................................................... 8
2.1.4 Slide unit load factors CS 16 ...................................................................................................................... 9
2.1.5 Preferred combinations CS 16 ................................................................................................................. 10
2.1.6 Slide unit load factors CS 20 .................................................................................................................... 11
2.1.7 Preferred combinations CS 20 ................................................................................................................. 12
3.1.0 Manufacturer address: ............................................................................................................................. 13
3.1.1 Symbols ................................................................................................................................................... 14
3.1.2 General description .................................................................................................................................. 14
3.1.3 Description of the module ........................................................................................................................ 15
3.1.4 Scope of supply ....................................................................................................................................... 16
3.1.5 Intended use ............................................................................................................................................ 16
3.1.6 Warranty .................................................................................................................................................. 17
.......................................................................................................................................................................... 17
3.1.7 Areas of application ................................................................................................................................. 17
3.1.8 Dimension CS 16 ..................................................................................................................................... 18
3.1.9 Technical data CS 16............................................................................................................................... 19
3.2.0 Dimension CS 20 ..................................................................................................................................... 20
3.2.1 Technical data CS 20............................................................................................................................... 21
3.2.2 Pneumatic connection for CS Module ...................................................................................................... 22
3.2.3 Preparation for start-up ............................................................................................................................ 23
3.2.4 Setting the shock absorbers and the stop screws .................................................................................... 24
3.2.5 Installation of the sensors ....................................................................................................................... 25
3.2.6 Accessories ............................................................................................................................................. 25
3.2.7 Fitting the initiator .................................................................................................................................... 26
3.2.8 Fitting the proximity switch in the module grooves ................................................................................... 27
3.2.9 Check of the final position in the total stroke range ................................................................................. 28
3.3.0 Start-up of the CS Compact Slide ............................................................................................................ 28
3.3.1 Optional ZA intermediate stop for the CS16 / CS 20 ............................................................................... 30
3.3.2 Mounting the ZA-Intermediate stop for the Compact Slide ...................................................................... 31
3.3.3 Fine adjustment of the stop screw with shock absorber.......................................................................... 32
3.3.4 Operating sequence of the intermediate position when extending ........................................................... 33
3.3.5 Changing the ZA catch ............................................................................................................................ 35
3.3.6 Modification of the ZA for the reserve action direction ............................................................................. 36
4.0.0 Maintenance Instructions .............................................................................................................................. 39
4.1.0 Maintenance and servicing of the CS16/20 compact Slide ...................................................................... 39
4.1.1 Servicing .................................................................................................................................................. 40

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4.1.2 Accessories for CS 16 / CS 20 module .................................................................................................... 41
4.1.3 Faults during operation ............................................................................................................................ 44
4.1.4 Disassembly and repair ........................................................................................................................... 45
4.1.5 Disposal ................................................................................................................................................... 46

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1.1.0 According to: 2006/42/EC
Standard: EN ISO 12100:2010 (German Version)
The manufacturer:
Afag Automation AG, Fiechtenstrasse 32, CH-4950 Huttwil
hereby declares that the incomplete machine:
Designation: Compact Slide (Pneumatic)
Types: CS 16 / CS 20
Consecutive serial: Nr.50xxxxxx
- Machinery Directive 2006/42/EC
- Standard: EN ISO 12100:2010 (German Version)
- Safety of machinery General principles for risk assessment and risk reduction.
- The special technical documents shall be sent to a reasoned request by national authorities in printed
documents or electronically (pdf).
Applied and fulfilled essential requirements:
- 1.1; 1.1.1; 1.1.2; 1.2.3; 1.3.3; 1.3.5; 1.3.6; 1.3.7.1.4.1; 1.5; 1.6; 1.6.1;
1.6.3; 1.6.4; 1.7; 1.7.4; 1.7.4.1; 1.7.4.2
Who installs this incomplete machine or assemble with other machines, a risk assessment for its resulting
machine which must make the provisions of the
EC directive: 2006/42 / EC.
Norme: EN ISO 12100:2010 (German Version)
Agent:
For the compilation of the technically relevant documents:
Niklaus Röthlisberger, Products Manager Afag Automation AG, CH-4950 Huttwil
Place, date Huttwil, 12.13.2019
Siegfried Egli Niklaus Röthlisberger
Managing Director Producte Manager HT
Afag Automation AG Afag automation AG

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2.0.0 Module Information
2.1.0 Transport and storage (packing and unpacking)
CAUTION
The CS module is packed in the original cardboard box; if the module is not handled
properly it may fall out of the box when unpacking and cause injuries to limbs or
squeeze your fingers.
NOTE
Consider please! With each module security is settled a technical newspaper. This
newspaper is to be reas busily by each person with the module.

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2.1.1 Possibilities of fastening the CS 16 / CS 20
Installation at the bottom of the base body with Installation of base body, through
Bolted with
CS 16 Special screws M4x20/8
CS 20 Special screws M6x25/9
CAUTION
When the module is installed in a vertical position, the slide should always be moved,
before the installation, into the lowermost position, since masses that move suddenly
can cause injury.
CS 16
CS 20

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2.1.2 Centering bushings and hole matrix
Hole matrix at the CS 16 / CS 20 Comact Slide
CS 16 CS 20
Hole matrix 15x30mm Hole matrix 24x48mm
Thread / bore hole M4 Thread/bore hole M6
Centering bushings (H7) 7mm Centering bushings 9mm
Use the centering bushings included in the scope of supply for positioning and insert these sleeves in the
diagonally opposite bore holes of the mounting grid.

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2.1.3 Tightening torques for bolts
The bolts to be used for assembly must at least satisfy the following conditions:
Standard: VDI 2230
Strength: class 8.8
Surface: galvanized blue, oiled or greased
Thread Tightening torques
M3 1.1 … 1.4 Nm
M4 2.6 … 3.3 Nm
M5 5.2 … 6.5 Nm
M6 9,0 ... 11.3 Nm
M8 21.6 … 27.3 Nm
This is a partly complete machine
Installation of the CS modules into a system
The series of the CS modules is used for the CS movement of rigidly mounted loads in non-explosion
hazardous ambient and operating conditions that are specified for these modules, see Technical Data Sheet in
the actual Handling catalogue. The rotary modules can be mounted in any possible position.
NOTE
This Montage Instructions should be read carefully before carrying out any activity on or
with the CS module. The CS module may only be deployed in accordance with the
intended use.
Safety instructions
NOTE
Modifications to the CS module that are not described in this Montage Instructions or have
not been approved in writing by the company Afag Automation AG are not permitted. In
case of improper changes or assembly, installation, operation, maintenance or repairs, Afag
Automation AG rejects all liability.

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2.1.4 Slide unit load factors CS 16