aFe Power F2-03013 User manual

advanced FLOW engineering
Instruction Manual P/N: F2-03013
Make: FORD Model: RANGER Year: 2004-2011 Engine: V6-4.0L

Label Qty. Description Part Number
A 1 Air Filter (Pro DRY S) 21-45507
B 1 Housing (Wrinkle Black) 05-12042B2
C 1 Tube (Polished) 05-F203013G1
D 1 Adaptor, Injection Molded: 4.5” 05-01037
E 2 Coupling, Reducer 05-00636
F 2 Clamp, 048 03-50007
G 2 Clamp, 052 03-50008
H 2 Clamp, Mini 010 03-50078
I 3 Screw, Button Head: M6x1x12 03-50102
J 2 Screw, Cheese Head: M4x.7x16 03-50030
K 1 Hose, Fuel: 5/8”ID (18”L) 05-00069
L 1 Seal, Trim: 7/16” Bulb (25.00”L) 05-00072
M 1 Torx, T-20 03-50066
Installation will require the following tools:
8mm and 7mm nut driver, flat head screw driver, 4mm allen hex key
• Please read the entire instruction manual before proceeding.
• Ensure all components listed are present.
• If you are missing any of the components, call customer support.
• Ensure you have all necessary tools before proceeding.
• Do not attempt to work on your vehicle when the engine is hot.
• Disconnect the negative battery terminal before proceeding.
• Retain factory parts for future use.
Page 2

B
Page 3
DG
A
F
J
C
EI
HM
L
K

Refer to Figure A for steps 1-4
Step 1: Remove the throttle body cover using a 6mm nut driver. 1
Step 2: Unclip the PCV vent tube from the valve cover. 2
Step 3: Disconnect the Mass Air Flow (MAF) sensor from the intake by pulling the red safety clip then
pull to disconnect. 3
Step 4: Loosen the throttle body clamp using an 8mm nut driver. 4
REMOVAL
Page 4
3
2
1
4
Figure A

Refer to Figure B for step 5
Step 5: Unclip the tabs from the OE air box then lift and remove the air box and intake tube as one.
INSTALL
Page 5
Figure B

Refer to Figure C for steps 6-9
Step 6: Pre-assemble the aFe housing. Install the filter adaptor using the hardware provided. 5
Step 7: Pre-assemble the reduction coupler using an 8mm nut driver and the supplied clamps. Leave
loose.
Step 8: Install the seal trim placing the cut corner in the inside of the housing. Press down tightly.
Step 9: Install the aFe air filter.
Page 6
INSTALL
Figure C
5

Page 7
Refer to Figure D for steps 10-11
Step 10: Pre-assemble the aFe Full Metal power intake. Remove the MAF sensor from the OE air box
using the supplied T-20 bit and reinstall in the aFe intake using the hardware provided. Use a
flat head screw driver to tighten. (Be careful not to overtighten)
Step 11: Pre-assemble the PCV vent line to the vent tube on the aFe intake. Use the provided mini
clamp to tighten the hose.
INSTALL
Figure D

Refer to Figure E for steps 12-13
Step 12: Install the pre-assembled aFe housing on top of the lower portion of the OE air box then use
the OE tabs to hold the housing in place. 6
Step 13: Install the coupling on the throttle body. Then tighten the throttle body side with an 8mm nut
driver. Leave the outside clamp lose. 7
Page 8
INSTALL
Figure E
6
6
7

Refer to Figure F for steps 14-15
Step 14: Install the pre-assembled aFe intake tube on the throttle body side first then to the housing.
Align and adjust as need then tighten down with an 8mm nut driver.
Step 15: Connect the PCV vent hose to the valve cover vent, tighten with the provided mini clamp. 8
Page 9
INSTALL
Figure F
8

Page 10
Refer to Figure E for steps 16-17
Step 16: Reconnect the MAF sensor and secure. Press in the red clip to secure plug and re-install the
throttle body cover. 9
Step 17: Make sure all clamps and hardware is tightened and secure. Make sure the MAF sensor
harness does not come in contact with any moving parts.
Note: Re-tighten all connections after approximately 100-200 miles of initial installation.
INSTALL
Figure E
6

P/N: 40-10114 S/M
P/N: 40-10115 L/XL
Pro DRY S Air Filter
P/N: 21-45507
P/N: 90-50001
P/N: 24-45507
P/N: 90-50501
P/N: 28-10083 Black
P/N: 90-59999
Pro 5R Air Filter Pre-Filters Pro DRY S Restore Kit
Blue Aerosol Restore Kit Blue Squeeze Restore Kit aFe Key Chain
P/N: 40-10103
aFe Power Hat

Warranty
General Terms:
• aFewarrantstheirproductstobefreefrommanufacturer’sdefectsduetoworkmanshipandmaterial.
• Thiswarrantyappliesonlytotheoriginalpurchaseroftheproductandisnon-transferrable.
• ProofofpurchaseoftheaFeproductisrequiredforallwarrantyclaims.
• WarrantyisvalidprovidedaFeinstructionsforinstallationand/orcleaningwereproperlyfollowed.
• Propermaintenancewithregularinspectionsofproductisrequiredtoinsurewarrantycoverage.
• Damageduetoimproperinstallation,abuse,unauthorizedrepairoralterationisnotwarranted.
• Incidentalorconsequentialdamagesorcost,includinginstallationandremovalofpart,incurredduetofailureofaFe
productisnotcoveredunderthiswarranty.
• Allwarrantyislimitedtotherepairand/orreplacementoftheaFepart.TorequestReturnGoodsAuthorization
(“RGA”).UponreceiptoftheRGA,youmustreturntheproduct totheaddressprovidedintheRGA,freightprepaid
andaccompaniedwithadatedproofofpurchaseandtheRGA. Uponreceiptofthedefectiveproductandupon
verificationofproofofpurchase,aFewilleitherrepairorreplacethe defectiveproductwithinareasonabletime,not
toexceedthirtydays.
Product Category P/N Prefix Warranty duration
DirectOEReplacementFilters 10,11,30,31,71,73 Lifeofthevehicle
RacingFilters 18 1year
Universal 21,24,72 2years
AirIntakeSystems 50,51,54,55,75 2years
ExhaustSystems 49 2years
Intercoolers&IntercoolerTubes 46-2 2years
IntakeManifolds 46-1 2years
DifferentialCover/TransmissionPan 46-7 Lifeofthevehicle
ExhaustManifolds 46 2years
ThrottleBodySpacers 46-3 2years
FluidFilters 44 90days
Pre-Filters 28 2years
HeavyDutyOEReplacement 70 2years
PowerSportsOEReplacement 81,87 2years
PowerSportsIntakeSystems 85 2years
NootherwarrantyexpressedorimpliedappliesnorisanypersonoradvancedFLOWengineeringauthorizedtoassume
anyotherwarranty.SomeStatesdonotallowtheexclusionorlimitationofincidentalorconsequentialdamagesordo
notallowlimitationsonhowlonganimpliedwarrantylasts,sotheabovelimitationsorexclusionsmaynotapplytoyou.
Thiswarrantygivesyouspeciclegalrights,andyoumayalsohaveotherrightswhichvaryfromStatetoState.
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