AFL 30GHR Installation and operation manual

MAILING / SHIPPING
104 Hidden Lake Circle
Spartangreen Business Park
Duncan, SC 29334
[phone]
PARTS OR SERVICE
Enerpac National
Accounts Services
[phone]
30GHR GASOLINE HYDRAULIC PUMP
REVISION: B - 0413
Part Sheet: 54407
OPERATING & MAINTENANCE INSTRUCTIONS

2
OPERATING INSTRUCTIONS AT A GLANCE
Before Operating Pump:
1. Use only cylinders , hoses and equipment rated at 10,000 psi.
2. Make sure all hose and tting connections are tight and secure. Hoses cannot be kinked or twisted.
3. Oil level should be 1”from the top of the reservoir plate, with tool retracted and motor o.
4. Never operate the pump in advance at 10,000 psi without tool movement for more than 1 minute.
Continuing to operate the pump without tool movement will overheat the oil.
After Completing the Job:
1. Before disconnecting hoses, ttings, etc, be sure the tool is retracted and unloaded, then unplug the power cord.
2. Store the pump in a clean, dry area.
Periodic Maintenance:
1. Completely change the hydraulic oil and clean the oil lter screen and magnet (located in the reservoir) twice a year.
(Use SIMPLEX oil only - Part #A01). Change the oil more frequently when used in extremely dusty areas or when the oil has
been overheated. Using oil other than the SIMPLEX brand, may void the pump warranty.
SECTION I
SAFETY
1-1.
Working Pressure
The pump’s maximum working pressure is 10,000 psi (700 kg/cm2). Make sure that all hydraulic equipment, hoses , etc. used with
this pump are rated at 10,000 psi operating pressure.
1-2.
Hydraulic Connections
Never disconnect or connect any hydraulic hoses or ttings without rst unloading the tool. Unplug the electrical cord of the
pump and open all hydraulic controls to ensure that the system has been depressurized. If the system includes a gauge, double
check the gauge ensure pressure has been released.
When making connections with quick disconnect couplings , make sure the couplings are fully engaged. Threaded connections
such as ttings , gauges , etc. mus t be securely tightened and leak free.
CAUTION: Loose or improperly threaded ttings can be potentially dangerous if pressurized, however, severe over
tightening can cause premature thread failure. Fittings need to be tightened secure & leak free. Never hold or stand
directly in line with any hydraulic connections while pressurizing. Never grab, touch or in any way come in contact with a
hydraulic pressure leak. Escaping oil can penetrate the skin and a serious injury can result.
Do not subject the hose to potential hazard such as sharp surfaces , extreme heat or heavy impact. Do not allow the hose to kink &
twist. Inspect each hose for wear before each use.
1-3.
Electrical Power for Solenoid valves is 12 VDC supplied by the engine and backed up by 2, 7.2 volt NICAD battery packs
connected in series.
1. CHECK FOR PROPER ELECTRICAL SUPPLY BEFORE CONNECTING.
2. DO NOT OPERATE IN AN EXPLOSIVE ATMOSPHERE OR IN THE PRESENCE OF CONDUCTIVE LIQUIDS.
a. Do not use a pendant control cord that is damaged or has exposed wiring.

3
SECTION II
INSTRUCTIONS BEFORE USE
Read carefully. Most malfunctions in new equipment are the result of improper operation and/or improper set-up assembly.
Preparation: Remove pump from shipping container -- but do not remove any plugs or valves until the unit is ready to be fully
assembled to prevent dirt or foreign matter from contaminating system.
Inspection: Visually inspect all components for shipping damage. If any damage is found, notify carrier immediately.
2-1.
Gasoline, Oil and Fuel
1. Above 32 degrees Fahrenheit use S.A.E. 10 W 30 (Engine only)
2. Below 32 degrees Fahrenheit use S.A.E. 5 W 20 (Engine only)
3. Oil sump capacity - About 1.3 pints or check dip stick
4. Use clean, unleaded automotive gasoline (without alcohol)
2-2.
Hydraulic Connections:
Check hydraulic oil level to prevent possible pump burnout. Open the ll plug located at the top of the motor shroud. Remove
inspection plug on cover plate. Oil level should be approximately 1”from top of reservoir plate with tools retracted and motor o.
Add SIMPLEX oil as necessary. Do not mix dierent grades of oil.
Make sure all desired gauge, valve, hose and quick coupler connections are tight and secure before operating
(See Section 1-2). The pumps pressure ports is 3/8 NPTF and are located just below the control valve. (See Section 3-1).
These pumps are equipped with a“popper” internal relief valve that makes an audible popping noise when 10,000 psi hydraulic
pressure is reached.
The use of a pressure gauge is strongly recommended for normal operation of these pumps and required when the external
adjustable relief valve pressures are changed. Mounted on a gauge adapter between the pump and cylinder, the gauge permits
the operator to monitor tool operating pressures .
Do not exceed rated capacity of equipment connected to pump. Where shock loading or unsteady loads may cause overloading
of cylinders, the operator must use larger capacity cylinders to provide additional operating margin.
2-3.
Starting Instructions (Gasoline Engine)
Throttle to choke position ( extreme right ): Grasp STARTER HANDLE and pull rope out slowly to engagement: Pull rope with a
rapid, continuous full stroke and let rewind slowly, and do not allow to snap back. Move the control lever to “HIGH SPEED” position
then to“RUN”as the engine warms.

4
SECTION III
OPERATION
3-1.
Control Valves:
a. 4-Way Valve for Single and Double Acting Tools Pressing pendant control switch directs
pump output to right-hand port.
Releasing pendant control switch directs pump output to left-hand port.
Left hand port output pressure is limited to 3,000 psi.
3-2.
Before starting the pump, make sure that the solenoid valve pendant control switch is not
being accidentally pressed by storage position or wrapping of the control cord. The valve
is designed to direct oil to the 3,000 psi side of the valve when the pendant switch is not
being pressed. Attempting to start the engine with the pendant switch pressed increase the
pull on the starting rope and make the engine hard to start.
3-3.
Bleeding the hydraulic system air can be removed from the system by fully operating and retracting the hydraulic tool several
times with the pump elevated so its reservoir is higher than the tool. Single-acting tools should be inverted. When the trapped air
is removed from the hydraulic circuit, the tool will advance and retract smoothly. Sluggish tool action is usually the rst sign of air
in the system.
3-4.
Press the pendant control switch to activate the tool. Releasing the switch automatically releases the tool.
3-5.
Never operate the pump at 10,000 psi without tool movement for more than 1 minute because this could overheat the oil.
SECTION IV
MAINTENANCE
4-1.
Maintain Oil Level -- check hydraulic oil level every 30 hours of operation. Add SIMPLEX hydraulic oil when necessary. Oil level
should be no more than 1”from top of reservoir plate with tool retracted and motor o.
Completely change oil at least twice a year. The following conditions require more frequent oil changes :
a. Rigorous duty, where oil temperature may reach 140 F .
b. High humidity environment and extreme changes in temperature that can result in condensation inside the reservoir.
c. Dirty or dusty environments may contaminate the oil.
4-2.
Clean Oil Filter screen Once a Year
a. Loosen and remove reservoir plate bolts . Lift pump unit o the reservoir, being careful not to damage the gasket.
b. Remove debris from screen with a tooth brush.
c. Blow dry and inspect, repeat cleaning as needed.
4-3. Keep areas around pump unobstructed to provide good air ow around the motor and pump. Keep the motor and pump as
clean as possible.
AB

5
SECTION V
TROUBLESHOOTING
If the procedures listed below do not remedy the problem, the pump will require service and should be taken to an Authorized
SIMPLEX Service Center for repair.
PROBLEM CAUSE - SOLUTION
1. Air in the hydraulic system. See Sec. 3-3 for correct
bleeding procedure.
2. Check reservoir oil level.
1. Check manufacturers operating instructions.
1. Air in system. (See Sec. 3-3 for bleeding procedure).
2. Be sure the oil reservoir is lled to normal level.
3. Check all points where air might leak into system.
1. Oil viscosity too high. Replace with SIMPLEX oil.
2. Check for high pressure leakage at relief valve or plugs .
3. Oil level is low. Fill reservoir to normal level or ret pump
with larger reservoir.
1. Pump is not primed. Run pump a few minutes tipping
from side to side.
2. Internal leakage. Take to SIMPLEX Authorized Service
Center for repair.
3. Damaged O-Rings. Take to nearest Simplex Authorized
Service Center.
4. Defective control valve. (Troubleshoot separately).
Sporadic Tool Action
Engine Will Not Start
Noisy Operation
Pump Oil is Over Heating
Pump Runs but Will Not Pump Oil
or build full pressure

6
PUMP ASSEMBLY - 7630012
ADV
10,000PSI/700BAR
DATE CODE
SERIAL NO.
7630012
15
HONDA
Easy-Start
5.5
OHV
ENGINE WHITE
BLACK
WHITE
BLACK
RED
BLACK
RED
BLACK
WHITE
BLACK
·
·
77
REPLACE ENGINE PIN
WITH NEW PIN
OIL
DRAIN
44779
MOTOROIL & FUEL
1. ABOVE 32° F USE S.A.E. 10W30 (MOTOR OIL)
BELOW32° F USE S.A.E. 5W20 (MOTOR OIL)
OILSUMP CAPACITY -- ABOUT 1.3 PINTS
2. USE CLEAN, UNLEADED AUTOMOTIVE GASOLINE. (DO NOT USE GASOLINE CONTAININGALCOHOL).
STARTING:
1. POSITION CONTROL VALVE TO THE NEUTRAL (CENTER) POSITION.
2. IF THE ENGINE IS COLD, MOVE THE THROTTLE TO THE CHOKE POSITION (ALL THE WAYTO THE
EXTREMERIGHT). ASSOO AS THE MOTOR IS RUNNING, MOVE THETHOROTTLE BACK 1" TO THE
RUNPOSITION.
OPETATINGTHE PUMP
1. USE ONLY CYLINDERS, HOSES AND RELATEDEQUIPMENT RATED @10,000 PSI.
2. MAKE SURE ALL HOSE AND FITTING CONNECTIONSARE TIGHT AND SECURE. HOSESCANNOT BE
KINKEDOR TWISTED.
3. CHECK THE RESEVOIR OIL LEVEL. FILLTO ONE OR TWO INCHES FROM THETOP IF NECESSARY.
DONOT
USE MOTOR OIL IN THE HYDRAULIC RESERVOIR.
4. NEVER OPERATE THE PUMP WITHOUT RAM MOVEMENT FOR MOTE THAN I MINUTE WITHOUTSHIFTING
THECONTROL VALVETO NEUTRAL (CENTER). LEAVINGTHE VALVEIN THE ADVANCE OR RETRACT
POSITIONWITHOUT THE ROD MOVING WILL OVERHEATTHE OIL.
AFTERCOMPLETING THE JOB
1. BEFORE DISCONNECTING HOSES, FITTINGS, ETC., FIRST BE SURE THE RAM IS UNLOADED AND THE
PUMPMOTOR OFF. THEN SHIFT ALL HYDRAULIC CONTROLS SEVERAL TIMESTO RELEASE SYSTEM
PRESSURE.
PERIODICMAINTENANCE
1. COMPLETELY CHANGE THE HYDRAULIC OILAND CLEAN THE OIL FILTER SCREEN AND MAGNET (LOCATED
INTHE RESERVOIR) TWICE A YEAR. CHANGE THE OIL MORE FREQUENTLY WHEN USED IN EXTREMELY
DUSTYAREAS OR WHEN THE OIL HAS BEEN OVERHEATED.
44815
GASOLINE MOTOR POWER PUMP
INSTRUCTIONS FOR SAFE OPERATION
t o o l s e r i e s
Alcoa Conductor Accessories
MailingAddress:
P.O.Box3127
Spartanburg,sc 29304
Phone:[phone]
ALCOA
ShippingAddress:
260Parkway East
Duncan,SC 29334
Black & Blue
VIEW A-A
80
2
81
21 89
86
71
73
82
83
87
84
85
72
92
74
70
91
9190
90
91 93
TORQUE TO
250 IN*LBS.
M
A
X
R
A
P
I
D
E
F
A
S
T
7"
20"
PUMP ASSEMBLY 7630012
TORQUE TO
250 IN*LBS
8
TORQUE TO
100 IN*LBS
24
76
28
32 33
10
48
47
46
64
63
62
62
16
14
13
61
5
75
4
19
54
69
TORQUE TO
250 IN*LBS
50 51 TORQUE TO
100 IN*LBS.
49
66
68
67
TORQUE TO
120 IN*LBS
TORQUE TO
120 IN*LBS.
TORQUE TO
150 IN*LBS.
TORQUE TO
150 IN*LBS
TORQUE TO
150 IN*LBS
3
11
32 33
7
7
21
20
GROUND TO ENGINE
MOUNTING BOLT AND WASHER
57 58 53
53
38
79
WHITE
BLACK
PENDANT
59
40
20"
39
56
55
tm

7
PUMP ASSEMBLY - 7630012
Item # Part # Name Qty. Item # Part # Name Qty.
44278 FUNNEL 1 58 44734 BATTERY PACK HARNESS 1
1AO1 HYD OIL-1 GAL. 2 59 68107 HEAT SHRINK TUBE 1.67 Ft
244762SS 4 PISTON DUMP ASM. 1 61 40858 FEMALE COUPLER 3050-3 1
369285BSS 2 GAL RESVR. ALCOA 1 62 CR215 DUST CAP 2
466014 GASKET 1 63 18213 HI-FLOW COUPLER MALE 1
568000 BREATHER VENT BF-4 1 64 46379R HEX NIPPLE 3/8" NPT 1
768571SS FILLER PLUG 2 66 45746 HHCS 1/2-13 X 1.00 S.S 4
869249 SCREW 1/4-20 X 3/4 S.T. 12 67 45747 HEX NUT 1/2-13 W/NYLON THIN SS 4
10 44823Z ALCOA DECAL 2 68 45748 SS FLAT WASHER 1/2 4
11 44815 GEN SAFE USE GAS LBL 1 69 44779 LEVEL GAUGE DECAL 1
13 44422SS 4 WAY MAN ASM W/REL 1 70 66012 GASKET-MOTOR 1
14 69242 VALVE GASKET 1 71 68231 GASKET-PUMP @ MOTOR 1
15 93599 SHCS 3/8-16 X 2 1/2 3 72 68551 GASKET-PUMP @ VALVE 1
16 69378SS VAL ADP W/ CHECK ASM 1 73 44451 COVER PLT 2G W/REL 1
19 44780SS VALVE 2P 12VDC 1 74 69026 PIN,DOWEL 3/16 1" LONG 1
20 88363 SHCS 3/8-16 X 3 1/2 4 75 84692 SHCS 3/8-16 X 1.75 4
21 93943 LOCK WASHER 8 76 44800 5.5HP HONDA ENGINE SPC 1
22 561604 SPRING PIN 1 77 44735 POWER PUMP METAL TAG 1
24 69131 ROLL CAGE 1 78 43248 TACK,METAL 2
28 44758 BOX WELDMENT 1 79 68261 WIRE #14 BLACK 1
32 68375 FITTING,CORD L-TIGHT 2 80 69593 GAS MOTOR ADAPTER 1
33 85510 LOCKNUT 1/2 INCH 2 81 44784 MOTOR ADAPTOR HONDA 1
38 DS2479199 VINYL INS RING TERM, 5/16 16-14 AWG 1 82 44773 SPACER COUPLING 1
39 69267 #4 JUMPER WIRE X 20"" 1 83 44794 SPACER COUPLING 5HP 1
40 68262B WIRE #14 WHITE 1.67 Ft 84 44812 COUPLER L090 7/8X7/8 1
46 68318SS POPPER VALVE ASSEMBL 1 85 69864R WOODRUFF KEY PURCHASED 1
47 68917 PIPE NIPPLE 1/8 NPT 1 86 69515 STUB SHAFT 3HP FMH 1
48 68918 PIPE COUPLING 1/8 1 87 88464 KEY 3/16 X 3/16 X 3/4LG 1
49 69133 RUBBER FOOT MACH. 4 89 44720 ACORN NUT 3/8-16 PLT 2
50 45751 HHCS 1/4-20 X .75 W/NYLON S.S 4 90 97268 SHCS 5/16-18X1.50 2
51 45185 1/4 FENDER WASHER 4 91 93942 5/16" LOCK WASHER ZINC PLATE 3
53 68657 WIRE NUT ORANGE 2 92 85726 GASKET 25/64X19/32 2
54 69284 GAGE LIQUID LEVEL 1 93 84188 SHCS 5/16-24 X 1"" LG 1
55 44796F TAMIYA FEMALE PLUG 1 94 46553 LABEL - THROTTLE CONTROL 1
56 44796M KYOSHO MALE PLUG 1
57 44736 7VDC BATTERY PACK 2

8
SUB PUMP ASSEMBLY - 44762SS
34
25
41
50
47
47
30
29
23 45
A22
24
69
17 18 44
40
28 18 44 72
26
27
31
2
36
25
21
35
38
21
15 16 14
18
37
38
43
10
12 13 5
6
7
942
8
1
54
49
53
68
51
58
59
55
56 57
SECTION B-B
63
61
62
67
65
64
66
B
B
60
19
11
32
46
25
20
TORQUE TO
150 IN*LBS.
TORQUE TO
150 IN*LBS.
TORQUE TO
120 IN*LBS.
TORQUE TO
120 IN*LBS.
TORQUE TO
180 IN*LBS.
TORQUE TO
180 IN*LBS.
TORQUE TO
250 IN*LBS.
TORQUE TO
25 IN*LBS.
TORQUE TO
250 IN*LBS.
TORQUE TO
300 IN*LBS.
TORQUE TO
25 IN*LBS.
TORQUE TO
175 IN*LBS.
TORQUE TO
175 IN*LBS.
52
46
TORQUE TO
180 IN*LBS. TORQUE TO
25 IN*LBS.
TORQUE TO
250 IN*LBS.
NOTES:
SET UNLOADING VALVE @ 1,200 PSI
SUB PUMP ASSEMBLY 44762SS

9
SUB PUMP ASSEMBLY - 44762SS
Item # Part # Name Qty. Item # Part # Name Qty.
144918 PUMP BODY 4 PIS DUMP 1 37 68226 SCREW, BALL STOP 1
268360 BEARING ROLLER 5/8x13/16x5/8 WIDE 1 38 85726 GASKET 25/64X19/32 1
366033 THRUST BEARING 1 40 68255 CAP SCREW 4
466474 THRUST WASHER 2 41 68569 TUBE RETURN 1
568906 SHAFT-ECC ASM 7/8 1 42 69513 SHAFT ADP BACKUP WAS 2
666106 THRUST BEARING 1 43 66042 SPRING 1
766108 THRUST WASHER 2 44 68891 BEARING ROLLER 1/2x11/16x1/2 WIDE 3
868829SS ADAPTER-SHAFT ASM 1 45 68892 RING-RETAINING 1
956020322 O-RING 1 7/8X2" URE 2 46 81093 1/8 FLUSH PLUG W/SEALANT 2
10 68978 RETAINING RING 1 47 68940 SHCS 7/16-20 x .50 1
11 68915 ADAPTER-.210 PISTON 1 48 45295SS POPPER RELIEF VALVE ASSEMBLY 1
12 68830 PISTON-.210 DIA 1 49 68502SS PISTON BLK .225 2
13 68340 SPRING, PISTON 1 50 86269 GASKET 29/64 X 5/8 1
14 68810 BALL STOP 1 51 90548 3/16" DIA. BALL REF WM581649 1
15 93950 1/4 SOC PIPE PLUG 1 52 68893 SPRING 1
16 43766SS UNLOADING PISTON ASSEMBLY 1 53 68832SS PISTON BLK .210 1
17 66043 BALL RETAINER 1 54 69392 SOCKET HEAD CAPSCREW 6
18 90906 1/8" DIA. BALL REF WM1584020 5 55 69321 DUMP PISTON 1
19 66046 INTAKE SEAT 1 56 68497 SEAL 1
20 68851 TUBE ASM 1 57 S5602017 O RING 1
21 91701 5/16" DIA. BALL REF S116 2 58 68494 LEVER-DUMP 1
22 43671 UNLOADING SPRING 1 59 68492 PIN-DUMP 1
23 43674 SET SCREW UNLOADING VALVE 1 60 68542 RETAINING RING 2
24 43675 HEX NUT UNLOADING VALVE 1 61 68543 SET SCREW #10-32 X 1.0 OVAL 1
25 97641 1/16 SOC PIPE PLUG 3 62 5757040 NUT- 10-32 SELF LOCKING 1
27 68849 PLATE-BOTTOM 1 63 68498 SPRING 1
28 68848S GEAR SET 3/16" CLYDESDALE PUMP 1 64 68491 CONE, DUMP 1
29 68850 SHAFT-IDLER 1 65 68482 SEAT, INSERT 1
30 68921 SCREEN 1 66 56080087 BACKUP WASHER 1
31 68894 TUBE-GUIDE .11 2 67 S5602008 O-RING (.19x.31x.06)BUNA 1
32 89148 SHC SCREW 1 68 82687 SHCS 5/16-24 X 5/8 6
35 68225 SPRING 1 69 43673 SPRING CAP UNLOADING VALVE 1
36 S81332 PIN ROLL .13 X 15/16 1 72 68927 PLATE-SCREEN MTG. 1

10
1
ADAPTER SHAFT ASSEMBLY 68829SS
3
2
ADAPTER SHAFT ASSEMBLY - 68829SS
Item # Part # Name Qty.
1 68912 ADAPTER-SHAFT 1
2 66030 BEARING ROLLER 1 1/4x1 1/2x3/4 WIDE 1
3 68901 SEAL-SHAFT 1
POPPER VALVE ASSEMBLY - 68318SS
POPPER VALVE ASSEMBLY 68318SS
NOTES:
-SET POPPER VALVE TO 3,000-3,500 PSI USING A 100 CU.IN. PUMP.
123
45
NOTES - SET POPPER
VALVE TO 3,000-3,500 PSI
USING A 100 CU.IN. PUMP
Item # Part # Name Qty.
1 88762 CARTRIDGE 1
2 68320 CONE 1
3 88761 SPRING 1
4 88760 RETAINING RING 1
5 89064 SET SCREW 1/2-20 X 5/8 MODIFIED 1

11
UNLOADING PISTON ASSEMBLY- 43766SS
4
ASSEMBLE WITH
LOCTITE 609
2
31
UNLOADING PISTON ASSEMBLY 43766SS
Item # Part # Name Qty.
1 43765 UNLOADING PISTON 1
2 S5602009 O RING 1
3 S43768 BACKUP WASHER 1
4 43686 DOWEL PIN 1/8 DIA X 3/4 1
NOTES:
-POPPET SEAT ON CARTRIDGE, TO BE COINED PRIOR TO ASSEMBLY.
-USE SPECIAL COINING TOOL OR 1/8" BALL BEARING.
-SET POPPER VALVE TO 10,500-10,800 PSI USING A 100 CU.IN. PUMP.
TIGHTEN TO
350 IN*LBS
POPPER VALVE ASSEMBLY 45295SS
1
3427
5
6
POPPER VALVE ASSEMBLY- 45295SS
Item # Part # Name Qty.
1 44764 POPPER BODY 1/8 NPT 1
2 45262 POPPER VALVE ADAPTER 1
3 69982 POPPET 1
4 45263 POPPER RELIEF SPRING 1
5 93872 HEX JAM NUT 5/16-24 1
45296 SET SCREW 5/16-24 X 5/8 CUP
46521 WASHER 5/16 O.D.
6
7
1
1

12
TORQUE TO 25 IN*LBS.
TORQUE TO 150 IN*LBS.
TORQUE TO 400 IN*LBS.
TORQUE TO 200 IN*LBS.
TORQUE TO 150 IN*LBS.
PISTON BLOCK ASSEMBLIES 68502SS & 68832SS
1
15
13
12
11
10
14
9
4
3
2
5
2
6
7
8
PISTON BLOCK ASSEMBLIES - 68502SS & 68832SS
68502SS 68832SS
Item # Part # Part # Name Qty.
1 68501 68501 PISTON BLOCK MACH'G 1
2 90906 90906 1/8" DIA. BALL REF WM1584020 2
3 66042 66042 SPRING 1
4 68810 68810 BALL STOP 1
5 66043 66043 BALL RETAINER 1
6 66046 66046 INTAKE SEAT 1
7 86269 86269 GASKET 29/64 X 5/8 1
8 68825 68825 PLUG PISTON BLOCK 1
9 85726 85726 GASKET 25/64X19/32 1
10 68945 68915 ADAPTER PISTON 1
11 68340 68340 SPRING, PISTON 1
12 67868 68830 PISTON 1
13 68970SS 68970SS ADAPTER ASSY. 1
14 S5602008 S5602008 O-RING (.19x.31x.06)BUNA 1
15 81093 81093 1/8 FLUSH PLUG W/SEALANT 1

13
VALVE MANIFOLD ASSEMBLY - 44422SS
B
1
AA
567
8
8
TORQUE TO 180-200 IN*LBS.
TORQUE TO 250 IN*LBS.
TORQUE TO 250 IN*LBS.
SECTION A-A
NOTES:
- SET RELIEF @ 12,000 - 12,100 PSI.
A
A
4
2
3
B
VALVE MANIFOLD ASSEMBLY 44422SS
Item # Part # Name Qty.
1 44420 4W MANIFOLD W/RELIEF 1
2 69104 ADJUSTING SCREW 1
3 69105 ACORN NUT 7/16-20 PL 1
4 69124 WASHER 7/16 NYLON 1
5 66085 SPRING - RELIEF VALVE 1
6 68003 CONE - EXT RELIEF 1
7 68004 SEAT - EXT RELIEF 1
8 84084 PIPE PLUG 3/8" FLUSH 2
VALVE ADAPTER ASSEMBLY - 69378SS
VALVE ADAPTER ASSEMBLY 69378SS
2
3
1
4
5
Item # Part # Name Qty.
1 69377 VALVE ADP W/ CHECK 1
2 S65881 SPLIT BACK UP 2
3 S5602012 O RING -012, 70 2
4 92549 1/4" DIA. BALL 1
5 81330 ROLL PIN 1/16 X 7/16 1

14
29
27
ADVANCE COIL
WHITE
WHITE WHITE
BLACK
34 34
34
BLACK
WHITE
14
13
9
2
4
3
1
87
11
10
12
16
17
HYDRAULIC
SCHEMATIC
21
26
24
19
20
18
23
4 PLACES
6
5
22
TORQUE TO
50 IN*LBS.
TORQUE TO
25 IN*LBS.
TORQUE TO
84-108 IN*LBS.
TORQUE TO
150 IN*LBS.
TORQUE TO
75 IN*LBS.
4 PLACES
25
15
31
28
TORQUE TO
25 IN*LBS.
3332
30
A
D
V V
D
A
SOLENOID VALVE ASSEMBLY 44780SS
Item # Part # Name Qty. Item # Part # Name Qty.
1 68708 BODY-VALVE 1 19 69178 PUSHER PIN 1
2 44328 SLIDER ADV/RET ONLY 1 20 5602006 O-RING-.12x.25x.06 1
3 90548 3/16" DIA. BALL REF WM581649 4 21 S5603910 O RING 2
4 40254 SET SCREW 1/4-28 X 1/4 CUP 4 22 68711 SPRING 1
5 S5602009 O RING REF M792041 3 23 68727 SOL ASM 12VDC 1
6 68391 BACK UP WASHER 3 24 5608006 B/U WASHER 1
7 68383 SHEAR SEAL 3 25 56020112 O-RING 5/16X7/16 URE 4
8 68384 SPRING 3 26 46418 SPACER VALVE SLIDER 1
9 5602040 O RING 1 27 68388 COVER, VALVE 1
10 68385 BEARING ROLLER 5/16x1/2x5/16 WIDE 4 28 98250 SCREW, FILL HD MACH 4
11 68390 PIN BEARING 2 29 68389 GASKET CVR 1
12 94418 SET SCREW 5/16-18 X 1/4 CUP 1 30 69733SS ADV PENDANT ADV ONLY 1
13 68264 SHCS #10-32 X 1" LG PLATED 2 31 68469R CORD AWG16 300V 2 Ft
14 68381 PLATE-TOP MACHINING 1 32 68375 FITTING,CORD L-TIGHT 2
15 92549 1/4" DIA. BALL 1 33 85510 LOCKNUT 1/2 INCH 2
16 S5602008 O-RING (.19x.31x.06)BUNA 1 34 68093 WIRE NUT BLUE 3
17 69636 ROLL PIN 1/8 X 1/4 LG 1
18 69177 ADAPTER 1
SOLENOID VALVE ASSEMBLY - 44780SS

15
PENDANT ASSEMBLY - 69733SS
A
D
V V
D
A
WHITE
BLACK
SOLDER CONNECTIONS
PENDANT ASSEMBLY 69733SS
2
3
1
5
4
Item # Part # Name Qty.
1 69083 PENDANT BODY& RELIEF 1
2 69150 JUNCTION BOX 1SWITCH 1
3 69366 SWITCH ON*-NONE-OFF 1
4 DS1308052 CORD ELECTRICAL 18-2 20' 1
5 69996 PENDANT LABEL ADV 1

MAILING / SHIPPING
104 Hidden Lake Circle
Spartangreen Business Park
Duncan, SC 29334
[phone]
PARTS OR SERVICE
Enerpac National
Accounts Services
[phone]
NOTES & DIAGRAMS