AGI Westeel Wide-Corr User manual
Read this manual before using product. Failure to
follow instructions and safety precautions can
result in serious injury, death, or property
damage. Keep manual for future reference.
Part Number: 198935 R10
Revised: March 2018
Hopper Ladder Make-Up Packages
Wide-Corr® Grain Bin
Installation and Storage Instructions
Original Instructions
Part Number: 198925
Revision: 20 Revision: 4
WIDE CORR LADDER
INSTALLATION AND STORAGE INSTRUCTIONS
READ INSTRUCTIONS CAREFULLY AND COMPLETELY
BEFORE BEGINNING FOUNDATION OR ASSEMBLY
EFFECTIVE DATE: January, 2016
HOPPER LADDER MAKE-UP PACKAGES – WIDE-CORR® GRAIN BIN
198935 R10 3
CONTENTS
1. Introduction ............................................................................................................................................ 4
2. Safety....................................................................................................................................................... 5
2.1. Safety Alert Symbol and Signal Words..................................................................................... 5
2.2. General Product Safety ............................................................................................................ 5
2.3. Personal Protective Equipment................................................................................................ 5
2.4. Safety Decals ............................................................................................................................ 6
2.5. Decal Installation/Replacement ............................................................................................... 6
2.6. Safety Decal Locations and Details .......................................................................................... 7
3. Before You Begin .................................................................................................................................... 8
3.1. Bin Design and Capacity........................................................................................................... 8
3.1.1 Roof Design Capacities for Non-Structural Roofs ...................................................... 9
3.1.2 Roof Design Capacities for Structural Roofs ............................................................ 10
3.1.3 Roof Snow Load vs. Ground Snow Load .................................................................. 11
3.2. Foundation Design and Loads ................................................................................................ 11
3.3. Site and Assembly .................................................................................................................. 11
3.4. Methods of Installation .......................................................................................................... 11
3.5. Critical Assembly Requirements ............................................................................................ 12
3.6. Product Storage...................................................................................................................... 13
3.7. Grain Bin Use.......................................................................................................................... 14
3.8. Important Notes ..................................................................................................................... 14
4. Preparation ........................................................................................................................................... 15
4.1. Check Shipment...................................................................................................................... 15
4.2. List of Tools and Equipment................................................................................................... 15
4.3. Order Optional Equipment..................................................................................................... 15
5. Assembly ............................................................................................................................................... 16
5.1. Assembly Safety ..................................................................................................................... 16
5.2. Ladder System Safety Requirements ..................................................................................... 17
5.3. Welded Hopper Ladder Make-Up Packages .......................................................................... 19
5.3.1 Welded Hopper Make-Up Package - 15' & 16' x 35° .............................................. 20
5.3.2 Welded Hopper Make-Up Package - 18' x 35° ....................................................... 21
5.3.3 Welded Hopper Make-Up Package - 21' x 35° ....................................................... 22
5.3.4 Angle Bracket Attachment and Foundation Details ................................................ 23
5.4. SeedStor-K Ladder Make-Up Packages .................................................................................. 24
5.4.1 SeedStor-K Ladder Make-Up Package - 15' x 45° ................................................... 25
5.4.2 SeedStor-K Ladder Make-Up Package - 18' x 45° ................................................... 26
5.4.3 SeedStor-K Ladder Make-Up Package - 21' x 45° ................................................... 27
5.4.4 Angle Bracket Attachment and Foundation Details (SSK) ....................................... 28
6. Appendix ............................................................................................................................................... 29
6.1. Wide-Corr® Hopper Ladder Make-Up Packages.................................................................... 29
6.2. Optional Vertical Support Ladder Details .............................................................................. 30
6.3. Ladder Parts Identification..................................................................................................... 32
7. Limited Warranty: Westeel Grain Bin Products .................................................................................. 33
4 198935 R10
1. Introduction
This manual describes how to assemble a Westeel Hopper Ladder Make-Up Packages.
Before assembling the hopper ladder, please read this manual. Familiarize yourself with the process
and the necessary precautions for efficient and safe assembly.
Everyone present at the assembly site is required to be familiar with all safety precautions.
Keep this manual available for frequent reference and review it with new personnel. Call your local
distributor or dealer if you need assistance or additional information.
1. INTRODUCTION HOPPER LADDER MAKE-UP PACKAGES – WIDE-CORR® GRAIN BIN
198935 R10 5
2. Safety
2.1. Safety Alert Symbol and Signal Words
This safety alert symbol indicates important safety messages in this manual. When you see
this symbol, be alert to the possibility of injury or death, carefully read the message that
follows, and inform others.
Signal Words: Note the use of the signal words DANGER,WARNING,CAUTION, and NOTICE with the safety
messages. The appropriate signal word for each message has been selected using the definitions below as a
guideline.
Indicates an imminently hazardous situation that, if not avoided, will result in serious injury or
death.
Indicates a hazardous situation that, if not avoided, could result in serious injury or death.
Indicates a hazardous situation that, if not avoided, may result in minor or moderate injury.
Indicates a potentially hazardous situation that, if not avoided, may result in property damage.
2.2. General Product Safety
YOU are responsible for the SAFE use and maintenance of your hopper ladder. YOU must ensure that you and
anyone else who is going to work around the hopper ladder understands all procedures and related SAFETY
information contained in this manual.
Remember, YOU are the key to safety. Good safety practices not only protect you, but also the people around
you. Make these practices a working part of your safety program. All accidents can be avoided.
• It is the hopper ladder owner, operator, and maintenance personnel's responsibility
to read and understand ALL safety instructions, safety decals, and manuals and
follow them when assembling, operating, or maintaining the equipment.
• Owners must give instructions and review the information initially and annually with all personnel before
allowing them to operate the hopper ladder. Untrained users/operators expose themselves and bystanders
to possible serious injury or death.
• The hopper ladder is not intended to be used by children.
• Use the hopper ladder for its intended purposes only.
• Do not modify the hopper ladder in any way without written permission from the manufacturer.
Unauthorized modification may impair the function and/or safety, and could affect the life of the hopper
ladder. Any unauthorized modification of the hopper ladder will void the warranty.
2.3. Personal Protective Equipment
The following Personal Protective Equipment (PPE) should be worn when installing the equipment.
HOPPER LADDER MAKE-UP PACKAGES – WIDE-CORR® GRAIN BIN 2. SAFETY
6 198935 R10
Safety Glasses
• Wear safety glasses at all times to protect eyes from debris.
Coveralls
• Wear coveralls to protect skin.
Hard Hat
• Wear a hard hat to help protect your head.
Steel-Toe Boots
• Wear steel-toe boots to protect feet from falling debris.
Work Gloves
• Wear work gloves to protect your hands from sharp and rough edges.
2.4. Safety Decals
• Keep safety decals clean and legible at all times.
• Replace safety decals that are missing or have become illegible. See decal location figures that follow.
• Replaced parts must display the same decal(s) as the original part.
• Replacement safety decals are available free of charge from your distributor, dealer, or factory as applicable.
2.5. Decal Installation/Replacement
1. Decal area must be clean and dry, with a temperature above 50°F (10°C).
2. Decide on the exact position before you remove the backing paper.
3. Align the decal over the specified area and carefully press the small portion with the exposed sticky backing
in place.
4. Slowly peel back the remaining paper and carefully smooth the remaining portion of the decal in place.
5. Small air pockets can be pierced with a pin and smoothed out using the sign backing paper.
2. SAFETY HOPPER LADDER MAKE-UP PACKAGES – WIDE-CORR® GRAIN BIN
198935 R10 7
2.6. Safety Decal Locations and Details
Replicas of the safety decals that are attached to the hopper ladder and their messages are shown in the figure
(s) that follow. Safe operation and use of the hopper ladder requires that you familiarize yourself with the
various safety decals and the areas or particular functions that the decals apply to, as well as the safety
precautions that must be taken to avoid serious injury, death, or damage.
Figure 1. Safety Decals
236564
236088
IMPORTANT NOTES
1. In order to maintain your wall sheets in good condition separate sheets and allow air
circulation between them. Store sheets in a dry place. Do not store sheets with sheet
ends pointing upwards.
2. To keep an even pressure on walls, the bin must always be unloaded from the centre.
3. Contact local power officials for minimum power line clearance.
4. See "Disclaimers - Design" for materials which can be stored.
5. Tighten all bolts to the recommended torque setting (see Recommended Bolt Torques
table in Appendix).
6. Do not locate grain bin close to high buildings, which might cause snow to fall onto or
build up on the roof of the grain bin. Consider future expansion and allow space for
loading and unloading of the bin. Your dealer and local government agricultural
consultants can help you plan your storage system for maximum efficiency.
Shortages and Damaged Parts;
Report damaged parts or shortages immediately to the delivering carrier, followed by a
confirming letter requesting inspection by the carrier, if required. Order any replacement parts
immediately to ensure that assembly will not be held up by missing parts. All parts will be
charged for and credit will be issued by party at fault - no credit will be issued if freight bill are
signed as received in good condition.
Order Optional Equipment;
Optional equipment such as unloading augers, aeration equipment, anchor bolts, foundation
sealant, external ladders, safety cage and platforms, etc., should all be on site and checked
before assembly starts. Plan your installation in advance. For details, see assembly
instructions supplied with optional equipment.
List of Warning Decals;
Consistent with Westeel Limited’s policy of continued research and development of our
products, we reserve the right to modify or change information contained in this publication
Without notice.
P/N 198896
Page A11
236564
236088
IMPORTANT NOTES
1. In order to maintain your wall sheets in good condition separate sheets and allow air
circulation between them. Store sheets in a dry place. Do not store sheets with sheet
ends pointing upwards.
2. To keep an even pressure on walls, the bin must always be unloaded from the centre.
3. Contact local power officials for minimum power line clearance.
4. See "Disclaimers - Design" for materials which can be stored.
5. Tighten all bolts to the recommended torque setting (see Recommended Bolt Torques
table in Appendix).
6. Do not locate grain bin close to high buildings, which might cause snow to fall onto or
build up on the roof of the grain bin. Consider future expansion and allow space for
loading and unloading of the bin. Your dealer and local government agricultural
consultants can help you plan your storage system for maximum efficiency.
Shortages and Damaged Parts;
Report damaged parts or shortages immediately to the delivering carrier, followed by a
confirming letter requesting inspection by the carrier, if required. Order any replacement parts
immediately to ensure that assembly will not be held up by missing parts. All parts will be
charged for and credit will be issued by party at fault - no credit will be issued if freight bill are
signed as received in good condition.
Order Optional Equipment;
Optional equipment such as unloading augers, aeration equipment, anchor bolts, foundation
sealant, external ladders, safety cage and platforms, etc., should all be on site and checked
before assembly starts. Plan your installation in advance. For details, see assembly
instructions supplied with optional equipment.
List of Warning Decals;
Consistent with Westeel Limited’s policy of continued research and development of our
products, we reserve the right to modify or change information contained in this publication
Without notice.
P/N 198896
Page A11
236564
236088
IMPORTANT NOTES
1. In order to maintain your wall sheets in good condition separate sheets and allow air
circulation between them. Store sheets in a dry place. Do not store sheets with sheet
ends pointing upwards.
2. To keep an even pressure on walls, the bin must always be unloaded from the centre.
3. Contact local power officials for minimum power line clearance.
4. See "Disclaimers - Design" for materials which can be stored.
5. Tighten all bolts to the recommended torque setting (see Recommended Bolt Torques
table in Appendix).
6. Do not locate grain bin close to high buildings, which might cause snow to fall onto or
build up on the roof of the grain bin. Consider future expansion and allow space for
loading and unloading of the bin. Your dealer and local government agricultural
consultants can help you plan your storage system for maximum efficiency.
Shortages and Damaged Parts;
Report damaged parts or shortages immediately to the delivering carrier, followed by a
confirming letter requesting inspection by the carrier, if required. Order any replacement parts
immediately to ensure that assembly will not be held up by missing parts. All parts will be
charged for and credit will be issued by party at fault - no credit will be issued if freight bill are
signed as received in good condition.
Order Optional Equipment;
Optional equipment such as unloading augers, aeration equipment, anchor bolts, foundation
sealant, external ladders, safety cage and platforms, etc., should all be on site and checked
before assembly starts. Plan your installation in advance. For details, see assembly
instructions supplied with optional equipment.
List of Warning Decals;
Consistent with Westeel Limited’s policy of continued research and development of our
products, we reserve the right to modify or change information contained in this publication
Without notice.
P/N 198896
Page A11
HOPPER LADDER MAKE-UP PACKAGES – WIDE-CORR® GRAIN BIN 2. SAFETY
8 198935 R10
3. Before You Begin
3.1. Bin Design and Capacity
Standard Westeel Grain Bins are designed for:
1. Non-corrosive free-flowing materials up to 55 lbs/ft3(880 kg/m3) average compacted bulk density.
2. Maximum horizontal gusted wind speed of 94 mph (151 km/h)
3. Zero seismic activity
Note
Seismic resistance in grain bins varies with height and diameter. Many standard designs have
significant seismic capabilities. Designs can be reviewed and/or modified to reflect local seismic
requirements.
4. Roof loading capabilities vary with diameter, peak load and snow load.
a. Peak Loads – standard peak loads follow. Upgrades are available.
Table 1. Peak Loads for Various Roofs
Size Type of Roof Load (lbs) Load (kg)
15’ to 24’ non-structural 4000 lbs 1814 kg
27’ to 48’ non-structural 5000 lbs 2268 kg
51’ & 54’ non-structural 8000 lbs 3629 kg
48’ to 108’ structural 20,000 lbs 9072 kg
b. Roof Snow Loads (RSL) – at the above stated standard peak loads, standard RSLs vary with diameter and
range from 16 psf (78 kg/m2) to 49 psf (239 kg/m2). Upgrades are available.
Note
The correlation between ground snow load (GSL) and roof snow load (RSL) for grain bin designs
vary with jurisdictions. In the US GSL = 2 x RSL. In Europe GSL = 1.25 x RSL. In Canada the
correlation between GSL and RSL varies and is site specific.
c. For maximum roof snow load capacities for various sizes and types of roofs, refer to the Roof Design
Capacities sections that follow.
3. BEFORE YOU BEGIN HOPPER LADDER MAKE-UP PACKAGES – WIDE-CORR® GRAIN BIN
198935 R10 9
3.1.1 Roof Design Capacities for Non-Structural Roofs
Table 2. Maximum Roof Snow Load at STANDARD Peak Load
Bin Series Std Peak Load Standard Roof Plus Upgrade 1 Plus Upgrade 2 Plus Upgrade 3
lbs (kN) psf kPa psf kPa psf kPa psf kPa
15
4000 (17.8)
49 2.35 n/a
n/a n/a
18 49 2.35
21 33 1.58 50 2.39
24 23 1.10 36 1.72
27
5000 (22.2)
26 1.24 42 2.01
30 22 1.05 34 1.63 43 2.06
33 16 0.77 26 1.24 36 1.72 47 2.25
36 26 1.24 33 1.58 42 2.01
n/a
39 24 1.15 29 1.39 39 1.87
42 21 1.01 27 1.29 37 1.77
45 18 0.86 26 1.24 35 1.68
48 23 1.10 28 1.34 36 1.72
51 8000 (35.6) 22 1.05 31 1.48 n/a
54 19 0.91 30 1.44
Table 3. Maximum Roof Snow Load at UPGRADED Peak Load
Bin Series Upgraded Peak Load Standard Roof Plus Upgrade 1 Plus Upgrade 2 Plus Upgrade 3
lbs (kN) psf kPa psf kPa psf kPa psf kPa
15
8000 (35.6)
31 1.48 n/a
n/a n/a
18 31 1.48
21 26 1.24 41 1.96
24 19 0.91 29 1.39
27
10000 (44.5)
20 0.96 30 1.44
30 17 0.81 25 1.20 36 1.72
33 12 0.57 20 0.96 26 1.24 40 1.92
36 20 0.96 25 1.20 34 1.63
n/a
39 18 0.86 23 1.10 32 1.52
42 16 0.77 21 1.01 30 1.44
45 14 0.67 19 0.91 27 1.29
48* 18 0.86 23 1.10 28 1.34
51* 12000 (53.4) 16 0.77 23 1.10 n/a
54* 14 0.67 22 1.05
Note
1. Standard roofs are adequate for many applications but additional capacity is available when optional upgrade packages are used.
2. Upgrade packages include roof stiffening rings and/or rib supports. For 21' and 24' roofs, the upgrade uses heavier gauge roof sheets.
3. For peak load between the standard and upgraded, a straight line interpolation can be used to determine maximum roof snow load.
4. *Structural 48’, 51’ and 54' roof with rafters is available to support peak ring loads greater than loads on Table 3.
HOPPER LADDER MAKE-UP PACKAGES – WIDE-CORR® GRAIN BIN 3. BEFORE YOU BEGIN
10 198935 R10
3.1.2 Roof Design Capacities for Structural Roofs
Table 4. Maximum Roof Snow Load at STANDARD Peak Loads
Bin Series Std Peak Load Standard Roof
lbs (kN) psf kPa
48
20000 (89.0)
42 2.01
51 42 2.01
54 42 2.01
60 42 2.01
66 41 1.96
72 41 1.96
75 40 1.92
78 40 1.92
84 40 1.92
90 40 1.92
96 40 1.92
102 35 1.68
105 35 1.68
108 35 1.68
Table 5. Maximum Roof Snow Load at UPGRADED Peak Loads
Bin Series Upgraded Peak Load Standard Roof
lbs (kN) psf kPa
48
60000 (266.9)
41 1.96
51 41 1.96
54 41 1.96
60 41 1.96
66 40 1.92
72 40 1.92
75 39 1.87
78 39 1.87
84 39 1.87
90 37 1.77
96 37 1.77
102 34 1.63
105 34 1.63
108 34 1.63
3. BEFORE YOU BEGIN HOPPER LADDER MAKE-UP PACKAGES – WIDE-CORR® GRAIN BIN
198935 R10 11
3.1.3 Roof Snow Load vs. Ground Snow Load
The Roof Design Capacity tables reflect roof snow load (RSL) values. These are design values. Often,
comparisons are made to ground snow values (GSL). These are not the same. The conversion from GSL to RSL
varies between jurisdictions and is governed by building codes:
• In the United States, for grain bins, GSL = RSL x 2
• In Europe, for grain bins, GSL = RSL x 1.25
• In Canada, for grain bins, the GSL/RSL conversion varies with every location across the country. However, for
comparison purposes, the US conversion can be used as an approximation.
Therefore, when comparing against competitive GSL values in the US, double the above values. When
comparing against competitive GSL values in Canada, double the above values for a reasonably close
approximation.
3.2. Foundation Design and Loads
The foundations for the stiffened bin models are based on 4000 lbs. per sq. ft. (192 kPa) soil bearing capacity.
All foundation designs use 3000 lbs. per sq. in. (21 MPa) ultimate compressive strength (after 28 days) for
concrete and 43,500 lbs. per sq. in. (300 MPa) re-bar. The foundation designs included in this manual are
suggestions only, and will vary according to local soil conditions. Westeel will not assume any liability for results
arising from their use.
Important
Foundation should be uniform and level. Level should not vary by more than ¼" over a span of four feet
under the bottom ring angle. Any variance from level must be shimmed under upright base assembly. If
being utilized to support a full floor aeration system, this levelness requirement should extend across
the complete floor area.
3.3. Site and Assembly
Unless otherwise specifically provided in writing, Westeel does not take responsibility for any defects or
damages to any property, or injury to any persons, arising from or related to any site or assembly
considerations, including but not limited to:
• Bin location and bin siting
• Soil conditions and corresponding foundation requirements (note that the examples provided in manuals
are for specifically stated soil conditions)
• Bin assembly (Westeel recommends the use of qualified bin installers; contact Westeel for information on
installers in your area)
• Field modifications or equipment additions that affect the bin structure
• Interconnections with neighboring structures
• Compliance with all applicable safety standards, including but not limited to fall restraint systems (ladders or
other systems). Local safety authorities should be contacted as standards vary between jurisdictions.
3.4. Methods of Installation
The recommendations for assembling and installing Westeel grain bins must be closely followed to achieve the
full strength of the bin and to achieve adequate weather sealing. The product warranty is void if:
HOPPER LADDER MAKE-UP PACKAGES – WIDE-CORR® GRAIN BIN 3. BEFORE YOU BEGIN
12 198935 R10
1. Wall sheets and/or uprights not specified for a given tier are used.
2. Foundations are found to be inadequate or out-of-level.
3. Anchor bolts (cast-in-place, drill-in, chemical type or other) are found to be inadequate.
4. Off-center loading or unloading is used. (This does not apply to the use of approved side unloading systems.)
5. Materials stored are not free-flowing or have a compacted bulk density greater than 55 lbs/ft3(880 kg/m3).
If using bin jacks during assembly, always lift on an upright. Choose a hoist with a adequate capacity for the
expected empty bin deadload. Make sure the rated capacity of the hoist is not exceeded.
3.5. Critical Assembly Requirements
To ensure a successful, safe and reliable outcome you must comply with the following assembly techniques and
practices:
1. Comply with all local code and jurisdictional requirements applicable to your hopper ladder installation.
2. Design and build foundations with the necessary strength for the loads they must support, and for local soil
conditions. Westeel foundation guidelines are based on specific stated conditions and may not be applicable
to local conditions.
3. Your foundation must provide uniform and level support to the structure being supported. Surface
imperfections causing gapping must be remedied. This may involve, but not be limited to a) grouting under
the bottom ring of a non-stiffened bin or tank, and b) shimming under the uprights of a stiffened bin or
tank, or under the legs of a hopper.
4. Make sure that the proper hardware is utilized for all bolted connections. If a shortage occurs, do not
substitute. Take the necessary steps to obtain the proper hardware. Make sure nuts are tightened to the
required torque values as specified in the appropriate assembly manual.
5. Comply with all assembly instructions provided in the appropriate assembly manual to make sure your
whole hopper ladder is constructed safely. Important: Do not deviate from the wall sheet and upright
layouts provided.
6. Before anchoring your structure to its foundation, make sure the structure is round. The maximum variation
from perfect roundness is 3/4" on the radius. Locate anchor bolts toward the outside of the anchor bolt
holes (away from the circle) to permit the incremental expansion that can occur with the initial filling.
7. When installing roof stiffening rings, if it is necessary to shorten the stiffening ring tubes, shorten them as
little as possible. Initially the nuts on the expanders should be centered and as close together as possible.
When tightening, share the amount of take-up between expanders such that the nuts remain centered, and
the amount of engagement between all expanders on the same ring is equalized.
8. If extending an existing bin or tank, ensure that the foundation is adequate for the increased loads it must
support.
9. If installing an existing bin on a hopper, make sure the bin is designed for a hopper application, and that the
foundation is capable of withstanding the substantial point loads that the hopper legs apply. If uprights are
present, make sure that they are supported.
10. Make sure that an integral end-to-end connection exists between all mating uprights. Successive uprights
must not overlap.
11. Vertical tolerances between uprights and wall sheets are tight. This can be affected by “jacking” techniques,
which can allow the tolerance to grow or shrink depending on the technique used. The gapping between
successive uprights must be monitored to ensure that upright holes align with wall sheet holes.
12. If catwalks are being installed on the structure, upright catwalk upgrades are likely required. The upgraded
stiffeners must be installed in the correct locations to support the intended catwalk loads. Also, the
3. BEFORE YOU BEGIN HOPPER LADDER MAKE-UP PACKAGES – WIDE-CORR® GRAIN BIN
198935 R10 13
structure must be properly oriented to ensure the eventual correct alignment between the catwalks and the
supporting uprights. Finally, the connectors that tie into the uprights and support the catwalks are best
installed during assembly of the structure. See the catwalk assembly manual for additional details.
3.6. Product Storage
Rust on Galvanized Parts
1. White rust forms when moisture is allowed to collect on galvanized surfaces that have yet to develop the
durable zinc oxide layer. This zinc oxide layer naturally occurs as the surface interacts with carbon dioxide,
and is characterized over time by the dull grey appearance that weathered galvanized surfaces get.
2. Parts that are not well ventilated or well drained can collect water between surfaces and develop white rust.
3. White rust is not a structural concern if its development is stopped in the early stages. A light film or
powdery residue can occur after a period of heavy rainfall or a short time of improper storage. If white rust
has started to develop, separate parts and wipe off any moisture. Next, using a clean cloth, apply a thin
layer of petroleum jelly or food-grade oil to the entire part.
4. If moisture is left on parts, this white rust can become more aggressive and turn into red rust. Red rust can
cause degradation in the material and become a structural concern. Any parts that have red rust should be
replaced immediately.
Storage Guidelines
• Keep all bundles dry before assembly of the bin.
• Start assembly as soon as possible.
• Do not lay bundles on the bare ground. Raise all bundles 6" to 8" off the ground on wood blocks or timbers.
(See Detail A in Figure 2 on page 13.)
• Store curved wall sheets ‘hump-up’. (See Detail A in Figure 2 on page 13.)
• All other bundles material should be placed so that they are well sloped to promote good drainage. (See
Detail B in Figure 2 on page 13.)
• Roof sheets must be elevated at least 12" at the small end of the sheets. (See Detail B in Figure 2 on page
13.)
• Temporary storage can be provided by erecting a simple framework supporting a waterproof tarp. (See
Detail C in Figure 2 on page 13.)
• All bin boxes, ladder boxes and hardware boxes should be stored inside. These are not waterproof, and will
deteriorate in normal weather conditions, allowing moisture to contact the parts inside.
Figure 2. Product Storage
3. White rust is not a structural concern if its development is stopped in the early stages. A
light film or powdery residue can occur after a period of heavy rainfall or a short time of
improper storage. If white rust has started to develop, separate parts and wipe off any
moisture. Next, using a clean cloth, apply a thin layer of petroleum jelly or food-grade oil
to the entire part.
4. If moisture is left on parts, this white rust can become more aggressive and turn into red
rust. Red rust can cause degradation in the material and become a structural concern.
Any parts that have red rust should be replaced immediately.
Storage Guidelines
1. Keep all bundles dry before assembly of the
bin. Start assembly as soon as possible. Do not
lay bundles on the bare ground, raise all bundles
6” – 8” off the ground on wood blocks or timbers.
Store curved wall sheets ‘hump-up’. All other
bundles material should be placed so that they are
well sloped to promote good drainage.
2. Roof sheets must be elevated at least 12” at the
small end of the sheets.
3. Temporary storage can be provided by erecting
a simple framework supporting a waterproof tarp.
4. All bin boxes, ladder boxes and hardware boxes should be stored inside. These are not
waterproof, and will deteriorate in normal weather conditions, allowing moisture to contact
the parts inside.
If Parts Become Wet
1. If goods become submerged or wet, the
bundles should be opened as soon as possible,
sheets or material separated and dried. Keep
separated until assembly. Brace goods
properly so as to avoid damage or injury from
material falling when in storage.
2. Any boxed goods that become wet should be dried and stored in a new box that is free of
moisture.
3. In addition to wiping down wallsheets, a food-grade oil can also be applied with a clean,
lint-free cloth. This will assist in preventing any further moisture from contacting the
galvanizing on the steel. Due to safety concerns with installation and use, Westeel does
not recommend the use of oil on other parts such as roof sheets and safety ladders.
Page A10
A
3. White rust is not a structural concern if its development is stopped in the early stages. A
light film or powdery residue can occur after a period of heavy rainfall or a short time of
improper storage. If white rust has started to develop, separate parts and wipe off any
moisture. Next, using a clean cloth, apply a thin layer of petroleum jelly or food-grade oil
to the entire part.
4. If moisture is left on parts, this white rust can become more aggressive and turn into red
rust. Red rust can cause degradation in the material and become a structural concern.
Any parts that have red rust should be replaced immediately.
Storage Guidelines
1. Keep all bundles dry before assembly of the
bin. Start assembly as soon as possible. Do not
lay bundles on the bare ground, raise all bundles
6” – 8” off the ground on wood blocks or timbers.
Store curved wall sheets ‘hump-up’. All other
bundles material should be placed so that they are
well sloped to promote good drainage.
2. Roof sheets must be elevated at least 12” at the
small end of the sheets.
3. Temporary storage can be provided by erecting
a simple framework supporting a waterproof tarp.
4. All bin boxes, ladder boxes and hardware boxes should be stored inside. These are not
waterproof, and will deteriorate in normal weather conditions, allowing moisture to contact
the parts inside.
If Parts Become Wet
1. If goods become submerged or wet, the
bundles should be opened as soon as possible,
sheets or material separated and dried. Keep
separated until assembly. Brace goods
properly so as to avoid damage or injury from
material falling when in storage.
2. Any boxed goods that become wet should be dried and stored in a new box that is free of
moisture.
3. In addition to wiping down wallsheets, a food-grade oil can also be applied with a clean,
lint-free cloth. This will assist in preventing any further moisture from contacting the
galvanizing on the steel. Due to safety concerns with installation and use, Westeel does
not recommend the use of oil on other parts such as roof sheets and safety ladders.
Page A10
B
3. White rust is not a structural concern if its development is stopped in the early stages. A
light film or powdery residue can occur after a period of heavy rainfall or a short time of
improper storage. If white rust has started to develop, separate parts and wipe off any
moisture. Next, using a clean cloth, apply a thin layer of petroleum jelly or food-grade oil
to the entire part.
4. If moisture is left on parts, this white rust can become more aggressive and turn into red
rust. Red rust can cause degradation in the material and become a structural concern.
Any parts that have red rust should be replaced immediately.
Storage Guidelines
1. Keep all bundles dry before assembly of the
bin. Start assembly as soon as possible. Do not
lay bundles on the bare ground, raise all bundles
6” – 8” off the ground on wood blocks or timbers.
Store curved wall sheets ‘hump-up’. All other
bundles material should be placed so that they are
well sloped to promote good drainage.
2. Roof sheets must be elevated at least 12” at the
small end of the sheets.
3. Temporary storage can be provided by erecting
a simple framework supporting a waterproof tarp.
4. All bin boxes, ladder boxes and hardware boxes should be stored inside. These are not
waterproof, and will deteriorate in normal weather conditions, allowing moisture to contact
the parts inside.
If Parts Become Wet
1. If goods become submerged or wet, the
bundles should be opened as soon as possible,
sheets or material separated and dried. Keep
separated until assembly. Brace goods
properly so as to avoid damage or injury from
material falling when in storage.
2. Any boxed goods that become wet should be dried and stored in a new box that is free of
moisture.
3. In addition to wiping down wallsheets, a food-grade oil can also be applied with a clean,
lint-free cloth. This will assist in preventing any further moisture from contacting the
galvanizing on the steel. Due to safety concerns with installation and use, Westeel does
not recommend the use of oil on other parts such as roof sheets and safety ladders.
Page A10
C
3. White rust is not a structural concern if its development is stopped in the early stages. A
light film or powdery residue can occur after a period of heavy rainfall or a short time of
improper storage. If white rust has started to develop, separate parts and wipe off any
moisture. Next, using a clean cloth, apply a thin layer of petroleum jelly or food-grade oil
to the entire part.
4. If moisture is left on parts, this white rust can become more aggressive and turn into red
rust. Red rust can cause degradation in the material and become a structural concern.
Any parts that have red rust should be replaced immediately.
Storage Guidelines
1. Keep all bundles dry before assembly of the
bin. Start assembly as soon as possible. Do not
lay bundles on the bare ground, raise all bundles
6” – 8” off the ground on wood blocks or timbers.
Store curved wall sheets ‘hump-up’. All other
bundles material should be placed so that they are
well sloped to promote good drainage.
2. Roof sheets must be elevated at least 12” at the
small end of the sheets.
3. Temporary storage can be provided by erecting
a simple framework supporting a waterproof tarp.
4. All bin boxes, ladder boxes and hardware boxes should be stored inside. These are not
waterproof, and will deteriorate in normal weather conditions, allowing moisture to contact
the parts inside.
If Parts Become Wet
1. If goods become submerged or wet, the
bundles should be opened as soon as possible,
sheets or material separated and dried. Keep
separated until assembly. Brace goods
properly so as to avoid damage or injury from
material falling when in storage.
2. Any boxed goods that become wet should be dried and stored in a new box that is free of
moisture.
3. In addition to wiping down wallsheets, a food-grade oil can also be applied with a clean,
lint-free cloth. This will assist in preventing any further moisture from contacting the
galvanizing on the steel. Due to safety concerns with installation and use, Westeel does
not recommend the use of oil on other parts such as roof sheets and safety ladders.
Page A10
D
If Parts Become Wet
1. If parts become submerged or wet, the bundles should be opened as soon as possible, sheets or material
separated and dried. Keep separated until assembly.
HOPPER LADDER MAKE-UP PACKAGES – WIDE-CORR® GRAIN BIN 3. BEFORE YOU BEGIN
14 198935 R10
Brace parts properly so as to avoid damage or injury from material falling when in storage. (See Detail D in
Figure 2 on page 13.)
2. Any boxed parts that become wet should be dried and stored in a new box that is free of moisture.
3. In addition to wiping down wall sheets, a food-grade oil can also be applied with a clean, lint-free cloth. This
will assist in preventing any further moisture from contacting the galvanizing on the steel. Due to safety
concerns with installation and use, Westeel does not recommend the use of oil on other parts such as roof
sheets and safety ladders.
3.7. Grain Bin Use
• Do not off-center unload a grain bin. It is imperative to unload from the center of the bin first, until as much
grain as possible has been removed, and only then proceed to unload from the next closest unload gate to
the center. Continue utilizing the unload gates in succession from the center towards the outside. Gate
control mechanisms should be clearly marked and interconnected to prevent an external gate from being
opened first.
• The only exception to center unloading is when a properly designed and installed side draw system is
utilized. However, as bins tend to go out of round when employing side draws, the bin must be completely
emptied before refilling.
• When unloading a bin with a mobile auger through a properly designed auger chute, the entry end of the
auger should be pushed into the center of the bin before the auger is engaged. Slower rates of flow are
preferable and should not exceed the capacity of an 8” auger.
• Ensure that the inner door panels of grain bin doors are completely closed and latched before filling the
grain bin.
• Never enter a loaded grain bin for any reason. Grain can be a killer.
3.8. Important Notes
• Westeel does not provide a foundation design for this product, and is not liable for any damages or injuries
related to inadequately designed or constructed foundations. Customers must contract professional services
for all foundation design and construction work. For information on foundation design requirements, refer
to Section 3.2. – Foundation Design and Loads on page 11.
• In order to maintain your wall sheets in good condition separate sheets and allow air circulation between
them. Store sheets in a dry place. Do not store sheets with sheet ends pointing upwards.
• To keep an even pressure on walls, the bin must always be unloaded from the centre.
• Contact local power officials for minimum power line clearance.
• See Section 3.5. – Critical Assembly Requirements on page 12 for mandatory siting and assembly
requirements.
• Store only non-corrosive, free-flowing materials up to 55 lbs/ft3(800 kg/m3) average compacted density in
Westeel bins.
• Tighten all bolts to the recommended torque settings.
• Do not locate grain bins close to high buildings, which might cause snow to fall onto or build up on the roof
of the grain bin. Consider future expansion and allow space for loading and unloading of the bin. Your dealer
and local government agricultural consultants can help you plan your storage system for maximum
efficiency.
3. BEFORE YOU BEGIN HOPPER LADDER MAKE-UP PACKAGES – WIDE-CORR® GRAIN BIN
198935 R10 15
4. Preparation
4.1. Check Shipment
Unload the parts at the assembly site and compare the packing slip to the shipment. Ensure that all items have
arrived and that none are damaged.
Report damaged parts or shortages immediately to the delivering carrier, followed by a confirming letter
requesting inspection by the carrier, if required. Order any replacement parts immediately to ensure that
assembly will not be held up by missing parts. All parts will be charged for and credit will be issued by party at
fault. No credit will be issued if freight bills are signed as received in good condition.
4.2. List of Tools and Equipment
Use quality tools and equipment. Use them safely, and correctly, for their intended use. Tools for this
application should include:
Tools
• Electric or pneumatic (air) impact tools
• Power drill and drill bits
• Sockets (multiple 9/16" and 1/2" sockets recommended)
• Large-pocket carpenter pouch
• 8" (20 cm) metal punches (for aligning bolt holes)
• Step and extension ladders, construction grade
• 6-point wrenches (Imperial, box end)
• Metal-cutting saw suitable for cutting roof rings and wind rings
• Scaffolding
• Centre-post bin stand
• Crane and/or bin jacks
Minimum Recommended Safety Equipment
• A properly-stocked first-aid kit
• Eye, foot, head, and hand protection (safety glasses, steel-toed boots, hard hat, work gloves)
• Cable, chain, or rope to tie-off bin or jacks in case of wind
• Body harness and lifeline (for use where falling hazard exists)
• Ground fault interrupt protected electrical hook-ups
4.3. Order Optional Equipment
Optional equipment such as unloading augers, aeration equipment, anchor bolts, foundation sealant, external
ladders, safety cage and platforms, etc., should all be on site and checked before assembly starts. Plan your
installation in advance. For details, see assembly instruction supplied with optional equipment.
HOPPER LADDER MAKE-UP PACKAGES – WIDE-CORR® GRAIN BIN 4. PREPARATION
16 198935 R10
5. Assembly
Before continuing, ensure you have completely read and understood this manual’s
Safety section, in addition to the safety information in the section(s) below.
5.1. Assembly Safety
• Do not take chances with safety. The components can be large, heavy, and hard to handle.
Always use the proper tools, rated lifting equipment, and lifting points for the job.
• Carry out assembly in a large open area with a level surface.
• Always have two or more people assembling the hopper ladder.
• Make sure you have sufficient lighting for the work area.
• Tighten all fasteners according to their specifications. Do not replace or substitute bolts,
nuts, or other hardware that is of lesser quality than the hardware supplied by the
manufacturer.
• Stay away from overhead power lines and other obstructions during assembly. Contact with
power lines can cause electrocution.
• Do not work in high winds.
5. ASSEMBLY HOPPER LADDER MAKE-UP PACKAGES – WIDE-CORR® GRAIN BIN
198935 R10 17
5.2. Ladder System Safety Requirements
Page A13
LADDER SYSTEM SAFETY REQUIREMENTS
ladder is to be used, please consult the local health and safety
authority. For information on how to contact your local authority, please ask your dealer.
Affix warning label (234567) to the wall sheets beside the ladder where it will be most visible.
Suggest locating at eye level (about 5½’ off the ground) on a flat bottom bin, or just above the
bin/hopper interface on a hopper bin. Wipe wall sheet free of oil before applying.
Product safety labels should be replaced when they are no longer legible. If the ‘Ladder Safety
Label’ requires replacement, order part number 234567 from your local Westeel dealer and affix
as directed.
65”
HOPPER LADDER MAKE-UP PACKAGES – WIDE-CORR® GRAIN BIN 5. ASSEMBLY
18 198935 R10
Important
• Regulations require that fixed ladders over a certain height must be outfitted with platforms and
cages, or other approved fall arresting devices. For information on the specific requirements
applicable in the jurisdiction in which a ladder is to be used, please consult the local health and
safety authority. For information on how to contact your local authority, please ask your dealer.
• Affix warning label (234567) to the wall sheets beside the ladder where it will be most visible.
Suggest locating at eye level (about 5½' off the ground) on a flat bottom bin, or just above the bin/
hopper interface on a hopper bin. Wipe wall sheet free of oil before applying.
• Product safety labels should be replaced when they are no longer legible. If the 'Ladder Safety Label'
requires replacement, order part number 234567 from your local Westeel dealer and affix as
directed.
5. ASSEMBLY HOPPER LADDER MAKE-UP PACKAGES – WIDE-CORR® GRAIN BIN
198935 R10 19
5.3. Welded Hopper Ladder Make-Up Packages
Figure 3. Welded Hopper Ladder Make-Up Package Details
SECTION “A”
WELDED HOPPER LADDER MAKE-UP PACKAGES
NOTE:
1. Assemble upper ladder and cage tiers as indicated in the Wide Corr Ladder Manual (P/N 198925)
ANGLE BRACKET
(P/N 234522)
TRIM BOTTOM LADDER SEGMENT
TO FIT IF NECESSARY
USE IN CONJUCTION WITH
BLOCK-OFF PLATE (P/N 234530)
POSITION LADDER SUPPORT
CHANNELS SO THAT THEY DO NOT
LINE UP WITH HOPPER LEGS
See Note 2
Page B1
Note
1. Assemble the upper ladder and cage tiers as indicated in the Wide-Corr® ladder manual (198925).
2. Apply a warning label as shown in Section 5.2. – Ladder System Safety Requirements on page 17.
3. For 15’ and 16’ welded hopper see Section 5.3.1 – Welded Hopper Make-Up Package - 15' & 16' x
35° on page 20
4. For 18’ welded hopper see Section 5.3.2 – Welded Hopper Make-Up Package - 18' x 35° on page 21
5. For 21’ welded hopper see Section 5.3.3 – Welded Hopper Make-Up Package - 21' x 35° on page 22
HOPPER LADDER MAKE-UP PACKAGES – WIDE-CORR® GRAIN BIN 5. ASSEMBLY
20 198935 R10
5.3.1 Welded Hopper Make-Up Package - 15' & 16' x 35°
(P/N 234531)
Figure 4. Welded Hopper Ladder Assembly — 15’ & 16’
SECTION “A1”
HOLES IN LADDER SUPPORT
CHANNELS ALIGN WITH MATING
HOLES ON THE LADDER SEGMENTS.
THIS IS THE BEST MEANS TO ALIGN
SUPPORT CHANNELS
15' ANGLE BRACKET ATTACHMENT SEE NOTE 1
16' ANGLE BRACKET ATTACHMENT SEE NOTE 2
(IF REQUIRED SHIM BRACKET TO RAISE HOLES
SLIGHTLY FOR PROPER ALIGNMENT)
DETAIL 1
BOTTOM CAGE SECTION USES
40” VERTICAL SUPPORTS
40.0”
89.3” for 15'
93.4 for 16'
LADDER
INSTALL SUPPORT CHANNELS (P/N 234523)
SO THAT FLANGES POINT OUTWARDS
USE 3/8” x 1” BOLTS TO
SECURE LADDER TO THE
SUPPORT CHANNELS
SECTION A–A
LADDER
LADDER SUPPORT
CHANNEL
4.0”
LADDER CLIP
BOTTOM CAGE HOOP
(P/N 234513) BOLT TO
LADDER CLIP.
(FOR THIS HOPPER
MODEL ONLY)
POSITION LADDER CLIP 4”
FROM HORIZONTAL SEAM
AND DRILL IN ON CREST
OF CORRUGATION.
USE 3/8” x 1” BOLT
WALL SHEET
DETAIL 1
A
A
Page B2
Note
1. Section 5.3.4 – Angle Bracket Attachment and Foundation Details on page 23
2. Section 5.4.4 – Angle Bracket Attachment and Foundation Details (SSK) on page 28
5. ASSEMBLY HOPPER LADDER MAKE-UP PACKAGES – WIDE-CORR® GRAIN BIN
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