agrifac CONDOR 2 User manual

Condor 2
Condor 3 Condor 5
Condor 4
CONDOR
CROP SPRAYER
CONDOR 2 (C02) - 2011–2013
CONDOR 3 (C03) - 2013–2015
CONDOR 4 (C04) - 2015–2020
CONDOR 4 (CR04) - 2017–2019
CONDOR 5 (C05) - 2020–2021
USER MANUAL
Agrifac Machinery B.V. Condor-UM-2011-21-R0-en-us-20210108 No. XXXXXXX
READ AND UNDERSTAND THIS MANUAL BEFORE USING THE MACHINE
US units
Publ. 20210108

2 Condor-UM-2011-21-R0-en-us-20210108
Manufacturer : Agrifac Machinery B.V.
Postal address : PO Box 78, 8330 AB Steenwijk, the Netherlands
Visiting address
: Eesveenseweg 15, 8332 JA Steenwijk, the Netherlands
℡Telephone : [phone]
Fax : [phone]
E-mail : [email protected]
Internet : www.agrifac.com
Copyright © : No part of this manual may be reproduced or made public without the
written permission of Agrifac Machinery B.V.
Changes : This manual is subject to change without notice. Contact your dealer or
go to www.agrifac.com for the latest publication.
Units of measurement : Metric units.
US units.
Language : Original manual.
Translation of the original manual.
is a subsidiary of

Condor-UM-2011-21-R0-en-us-20210108 3
Dealer
Fill in the details of your dealer.
Name :
Address
:
℡Telephone :
Fax :
E-mail :
Machine identification
Fill in the identification details of the machine. You can find these details on the identification plate.
Also, fill in the delivery date.
Machines made in 2019 and in
2020, with an
EPA Tier 4f (EU stage
IV) engine, have an additional iden-
tification plate:
Type
:
Serial number
:
Year of manufacture
:
Delivery date :

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Preface
Dear customer, congratulations on your new Agrifac machine. Because the ma-
chine has been developed in accordance with our “4E” concept (Efficient, Eco-
nomical, Ergonomic and Ecological) you will have many years of pleasure from it.
For your safety, it is important that the machine is correctly operated and properly maintained.
Read and understand this manual and the other supplied documentation before using the machine.
Obey the instructions to avoid injury or property damage. Contact your dealer if you have any
questions. Read this manual again after the winter (at the start of the season).
Intended use
The crop sprayer is intended for the transportation and application of plant protection products and
fertilizers in agriculture and horticulture. Do not use the sprayer for anything else.
Intended audience
This manual is intended for anyone who will operate or maintain the sprayer.
academy
Only certified and technically trained persons who have read and understood this manual may op-
erate and maintain the sprayer. Technical training courses are organized by the Agrifac Academy.

Condor-UM-2011-21-R0-en-us-20210108 5
About this manual
This manual describes the operation and maintenance of the sprayer.
Supplied documentation
•This manual.
•The manual of the GPS system.
•The manual of the radio.
•The manual of the engine.
•The manual of the observation system (option).
•The manual of the foam marker (option).
•The manual of the BoomSupportPlus system (option).
•The manual of the AddFlow system (option).
Availability
This manual must always be present with the sprayer or in the cab.
If you lose this manual, order a new one from your dealer.
Terminology
Machine: the crop sprayer.
Sprayer: the crop sprayer.
Spray product: agricultural chemical. Plant protection product or fertilizer in commercial packaging.
Spray liquid: spray product diluted with water.
Orientation
Left [1], right [2], front [3] and rear [4].

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Text characteristics

This symbol indicates a summary of information.
1.
Preceding numbers indicate a mandatory sequence of steps in a procedure.
1
Preceding numbers refer to parts in an illustration.
A
Preceding letters refer to parts in an illustration.
[1]
A number in straight brackets refers to a part in an illustration.
[A]
A letter in straight brackets refers to a part in an illustration.

The number next to this symbol refers to a page.
“..”
A text on a colored background refers to a message on the main screen. Refer to 216.
Abbreviations
CCW
Counterclockwise.
CW
Clockwise.
DEF
Diesel Exhaust Fluid (called AdBlue in other countries).
HTA
HighTechAirPlus.
ISO
International Organization for Standardization.
PPE
Personal Protective Equipment.
PPP
Plant Protection Product.
ROPS
Roll-over Protective Structure.
SHP
StrictHeightPlus
SDS
Safety Data Sheet.
SSP
StrictSprayPlus
US EPA
United States Environmental Protection Agency.
WPS
Worker Protection Standard for Agricultural Pesticides (USA)
Units of measurement
°C
degree Celsius. km/h kilometer per hour.
°F
degree Fahrenheit. kW kilowatt.
A
ampere. L liter.
ac
acre. L/min liter per minute.
ac/h
acre per hour. lb pound.
Ah
ampere hour. lb-ft pound-foot.
cm
centimeter. m meter.
cu in
cubic inch. min minute.
ft
foot. mm millimeter.
gal
gallon (US gallon). mph mile per hour.
GPA
gallon per acre. Nm newton meter.
GPH
gallon per hour. psi pound per square inch.
GPM
gallon per minute. rpm revolution per minute.
h
hour. s second.
hp
horsepower.
V
volt.
kg
kilogram.

Condor-UM-2011-21-R0-en-us-20210108 7
Useful information in the USA
•United States Environmental Protection Agency (US EPA).
http://www.epa.gov/.
•Worker Protection Standard for Agricultural Pesticides (WPS).
http://www.epa.gov/agriculture/htc.html.
Useful information in Canada
•Health Canada.
http://www.hc-sc.gc.ca/.
•Pest Management Regulatory Agency (PMRA).
http://www.hc-sc.gc.ca/cps-spc/pest/index-eng.php.
•Framework - Standard for pesticide education, training and certification in Canada.
http://epe.lac-bac.gc.ca/100/200/301/hcan-scan/pmra-
arla/standard_pesticide_education-e/edu_framework-e.pdf.
•Pesticide Education, Training and Certification.
http://www.hc-sc.gc.ca/cps-spc/pest/part/fpt/educ-cert-eng.php#CertificationManuals.
•Provincial and Territorial Pesticide Certification Programs:
Each province has its own certification program for pesticide applicators and vendors.
These programs are regulated by the provincial pesticide regulatory agencies but may
be delivered via educational institutions. The territories do not have their own certifica-
tion programs, but recognize certification from other provinces. Please contact the ap-
propriate provincial or territorial pesticide regulatory agency for further information.
•Example (Ontario): Ontario farmers must be certified through the Grower Pesticide Safe-
ty Course to buy and use Class 2 or 3 Pesticides on their farms. A certificate is valid for
five years.
https://www.opep.ca/index.cfm/farmers1/

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Customer service
service
Contact your dealer:
•In case of problems. Your dealer will help you as soon as possible.
•For a service contract. With a service contract, the machine is maintained by qualified per-
sonnel and with genuine Agrifac parts.
Spare parts
parts
Contact your dealer for spare parts (or go to www.agrifac.com).
Use genuine Agrifac parts. Non-genuine parts can damage the machine and make it unsafe.
Agrifac is not liable for damage or injury caused by non-genuine parts.
Warranty
You are entitled to a warranty if, despite correct operation and proper maintenance, a defect oc-
curs. You have no right to a warranty if the defect is caused by:
•Normal wear.
•Failure to obey instructions on the machine.
•Failure to obey instructions in this manual.
•Lack of maintenance.
•Non-genuine parts.
•Abnormal external influences.
•A modification not permitted by Agrifac.
Contact your dealer for the warranty terms and conditions.

Condor-UM-2011-21-R0-en-us-20210108 9
TABLE OF CONTENTS
1 SAFETY..................................................................................................................15
1.1 Introduction ...........................................................................................................15
1.2 Symbols and signal words.....................................................................................15
1.3 Emergency stop ....................................................................................................16
1.4 Emergency exit .....................................................................................................16
1.5 Emergency hammer..............................................................................................16
1.6 First-aid kit and fire extinguisher............................................................................16
1.7 Safety labels..........................................................................................................17
1.7.1 Text message labels .............................................................................20
1.7.2 Symbol only labels ................................................................................21
1.8 Information labels..................................................................................................27
2 DESCRIPTION .......................................................................................................31
2.1 Introduction ...........................................................................................................31
2.2 Main components..................................................................................................31
2.3 Cab .......................................................................................................................32
2.4 Storage compartments ..........................................................................................35
2.5 Undercarriage .......................................................................................................36
2.6 Diesel engine and hydraulic pumps.......................................................................37
2.7 Spray pump unit ....................................................................................................38
2.8 Spray tank.............................................................................................................39
2.9 Agitation system....................................................................................................39
2.10 Induction hopper ...................................................................................................39
2.11 Clean water tank ...................................................................................................40
2.12 Tank screen ..........................................................................................................40
2.13 Handwash tank .....................................................................................................40
2.14 Spray boom...........................................................................................................41
2.15 Spray nozzle holders.............................................................................................42
2.16 Border nozzle holders ...........................................................................................42
2.17 End nozzle holders................................................................................................43
2.18 HTA unit and HTA spray nozzles...........................................................................43
2.19 Foam marker.........................................................................................................43
2.20 Liquid system with electric section valves..............................................................44
2.21 Liquid system with pneumatic section valves.........................................................45
2.22 Liquid system with individually controlled nozzle holders.......................................46
3 TRANSPORTATION...............................................................................................47
3.1 Introduction ...........................................................................................................47
3.2 Transportation on a trailer .....................................................................................47
4 START-UP..............................................................................................................49
4.1 Introduction ...........................................................................................................49
4.2 Supplied parts .......................................................................................................49
4.3 Tires......................................................................................................................50
4.4 Cab air filter in the cab roof ...................................................................................51
4.5 Language ..............................................................................................................51
4.6 Air conditioning......................................................................................................51
4.7 Spray nozzles........................................................................................................52
4.8 Border nozzles ......................................................................................................52

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4.9 Frost......................................................................................................................53
4.10 Start-up after winter storage ..................................................................................53
5 OPERATION .......................................................................................................... 55
5.1 Introduction ...........................................................................................................55
5.2 Driving safely on the road......................................................................................55
5.3 Spraying safely on the field ...................................................................................56
5.4 Fueling ..................................................................................................................58
5.4.1 Condor 5...............................................................................................58
5.4.2 Condor 3 and 4 .....................................................................................60
5.4.3 Condor 2...............................................................................................62
5.5 Driver’s seat, armrest and steering column............................................................63
5.6 Control panels in the cab roof................................................................................66
5.6.1 Pressurized cab (option) .......................................................................67
5.7 Air conditioning......................................................................................................69
5.8 Steering column switches......................................................................................70
5.9 Steering column display ........................................................................................70
5.10 Pedals ...................................................................................................................70
5.11 Control panel on the armrest .................................................................................71
5.12 Control lever..........................................................................................................80
5.13 Control lever - Pushbuttons ...................................................................................80
5.14 Starting the engine ................................................................................................82
5.15 Starting the engine with auxiliary batteries.............................................................83
5.16 Turning the engine off ...........................................................................................85
5.17 Battery switch........................................................................................................86
5.18 GPS screen...........................................................................................................87
5.19 Main screen...........................................................................................................88
5.20 Main screen - ROAD MODE..................................................................................89
5.21 Main screen - FIELD MODE..................................................................................95
5.21.1 Acres / time / working width correction................................................107
5.21.2 Operating hours ..................................................................................109
5.21.3 Fuel consumption - Condor 5..............................................................110
5.21.4 Fuel consumption - Condor 3 and 4 ....................................................111
5.21.5 Fuel consumption - Condor 2..............................................................112
5.21.6 Track width setting ..............................................................................113
5.21.7 Liquid application rate setting..............................................................114
5.22 Main screen - Menu.............................................................................................115
5.22.1 User settings - Part 1 ..........................................................................117
5.22.2 User settings - Part 2 - Headland management (option)......................119
5.22.3 User settings - Part 3 - Control lever ...................................................123
5.22.4 User settings - Part 4 ..........................................................................126
5.22.5 Correcting the wheel alignment...........................................................128
5.23 Tank screen ........................................................................................................129
5.24 Filling the clean water tank (without the optional filling program) .........................131
5.25 Filling the spray tank (without the optional filling program)...................................132
5.26 Filling the tanks (with the optional filling program) ...............................................135
5.27 Indication of the spray product in use ..................................................................140
5.28 Pressure filter ......................................................................................................140
5.29 Spray nozzles......................................................................................................141
5.30 Border nozzles ....................................................................................................141
5.31 Foam marker (option)..........................................................................................142
5.32 -...........................................................................................................................143
5.33 BoomSupportPlus system (option) ......................................................................143
5.34 AddFlow system (option).....................................................................................143

Condor-UM-2011-21-R0-en-us-20210108 11
5.35 Spray boom folding .............................................................................................143
5.36 After spraying ......................................................................................................143
6 MAINTENANCE ...................................................................................................145
6.1 Introduction .........................................................................................................145
6.2 -...........................................................................................................................145
6.3 Safe maintenance ...............................................................................................145
6.4 Electric welding ...................................................................................................147
6.5 Lubricants and coolants ......................................................................................148
6.5.1 Lubricating oil......................................................................................148
6.5.2 Hydraulic oil ........................................................................................149
6.5.3 Grease................................................................................................150
6.5.4 Coolants .............................................................................................150
6.6 Maintenance schedule ........................................................................................151
6.6.1 Initial maintenance..............................................................................151
6.6.2 Regular maintenance..........................................................................152
6.7 Lubrication ..........................................................................................................161
6.8 Compressed air supply........................................................................................162
6.9 Hydraulic system.................................................................................................163
6.10 Hydraulic oil.........................................................................................................163
6.11 Hydraulic hoses...................................................................................................163
6.12 Electrical cables ..................................................................................................164
6.13 Batteries..............................................................................................................164
6.14 Touchscreen calibration ......................................................................................165
6.15 Air conditioning....................................................................................................165
6.16 Seat belts ............................................................................................................166
6.17 Windshield washer fluid.......................................................................................167
6.18 Windshield wiper .................................................................................................167
6.19 DEF filters ...........................................................................................................168
6.19.1 Condor 5.............................................................................................168
6.19.2 Condor 3 and 4 ...................................................................................170
6.20 Crankcase breather filter - Condor 3 and 4..........................................................172
6.21 Alternator belt - Condor 2 ....................................................................................172
6.22 Cooling unit .........................................................................................................172
6.23 Coolant................................................................................................................173
6.23.1 Condor 5.............................................................................................173
6.23.2 Condor 2, 3 and 4 ...............................................................................174
6.24 Air filter for the diesel engine...............................................................................175
6.24.1 Condor 5.............................................................................................175
6.24.2 Condor 3 and 4 ...................................................................................176
6.24.3 Condor 2.............................................................................................177
6.25 Air recirculation filters in the cab roof...................................................................178
6.26 Cab air filter in the cab roof .................................................................................179
6.27 Cab air filter in filter cabinet (option) ....................................................................180
6.28 Brakes.................................................................................................................182
6.29 Wheel gearboxes ................................................................................................183
6.30 Using a jack.........................................................................................................186
6.31 Wheel nuts ..........................................................................................................187
6.32 Tires....................................................................................................................188
6.33 Spray pump (Altek)..............................................................................................192
6.34 Spray pump (Comet)...........................................................................................194
6.35 Suction filter ........................................................................................................195
6.36 Pressure filter......................................................................................................196
6.37 Spray tank...........................................................................................................197

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6.38 Spray flowmeter ..................................................................................................197
6.39 Spray boom - Yaw damping ................................................................................198
6.40 Spray boom - Breakaway protection....................................................................198
6.41 Spray nozzle holders...........................................................................................198
6.42 Foam marker (option)..........................................................................................199
6.43 HTA unit (option) behind clean water tank - Since 2014 ......................................200
6.44 HTA unit (option) on center frame - Until 2014 ....................................................201
6.45 Winter storage.....................................................................................................202
6.46 Fuses and relays.................................................................................................203
7 TROUBLESHOOTING ......................................................................................... 211
7.1 Introduction .........................................................................................................211
7.2 Problems, causes and solutions ..........................................................................211
7.3 Messages on the main screen.............................................................................216
7.4 Towing the machine ............................................................................................217
8 ENVIRONMENT................................................................................................... 219
8.1 Introduction .........................................................................................................219
8.2 Measures for protecting the environment ............................................................219
9 DISPOSAL PHASE.............................................................................................. 221
9.1 Introduction .........................................................................................................221
9.2 Exchange ............................................................................................................221
9.3 Disposal procedure .............................................................................................221
10 SPECIFICATIONS ............................................................................................... 223
10.1 Introduction .........................................................................................................223
10.2 Dimensions and weights......................................................................................223
10.3 Speeds................................................................................................................223
10.4 Electrical specifications .......................................................................................224
10.5 Undercarriage .....................................................................................................224
10.6 Diesel engine and hydraulic pumps.....................................................................225
10.6.1 Condor 5.............................................................................................225
10.6.2 Condor 4.............................................................................................225
10.6.3 Condor 3.............................................................................................226
10.6.4 Condor 2.............................................................................................226
10.7 Spray pump.........................................................................................................227
10.8 Filters ..................................................................................................................227
10.9 Spray tank and clean water tank .........................................................................228
10.10 Spray boom.........................................................................................................228
10.11 Options................................................................................................................231
10.12 Sound level .........................................................................................................231

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11 APPENDICES....................................................................................................... 233
11.1 Tightening torques...............................................................................................234
11.2 HTA spray nozzles ..............................................................................................236
11.2.1 HTA D3-21 TKSS-5 - 15 inch..............................................................236
11.2.2 HTA D3-21 TKSS-5 - 18 inch..............................................................238
11.2.3 HTA D3-21 TKSS-5 - 20 inch..............................................................240
11.2.4 HTA D4-21 TKSS-7.5 - 15 inch...........................................................242
11.2.5 HTA D4-21 TKSS-7.5 - 18 inch...........................................................244
11.2.6 HTA D4-21 TKSS-7.5 - 20 inch...........................................................246
12 INDEX ................................................................................................................... 249

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-

SAFETY
Condor-UM-2011-21-R0-en-us-20210108 15
1 SAFETY
1.1 Introduction
Read and understand this manual before using the machine. Obey the instructions to avoid injury
or property damage. Contact your dealer if you have any questions.
BE ALERT.
THIS CONCERNS YOUR SAFETY AND THE SAFETY OF OTHERS.
Also refer to 55: Driving safely on the road.
Also refer to 56: Spraying safely on the field.
Also refer to 145: Safe maintenance.
1.2 Symbols and signal words
Safety alert symbol
This is the safety alert symbol. It is used to alert you to potential physical injury
hazards. Obey all safety messages that follow this symbol to avoid possible inju-
ry or death.
The signal word DANGER, WARNING or CAUTION indicates the severity of the hazard:
DANGER DANGER indicates a hazardous situation which, if not avoided,
will result in death or serious injury.
WARNING WARNING indicates a hazardous situation which, if not avoided,
could result in death or serious injury.
CAUTION CAUTION indicates a hazardous situation which, if not avoided,
could result in minor or moderate injury.
NOTICE NOTICE indicates a situation which, if not avoided, could result in property
damage. NOTICE is used to address practices not related to physical injury.
This symbol indicates additional information and tips.
Meaning of safety alert symbol and signal words according to ANSI Z535.4.

SAFETY
16 Condor-UM-2011-21-R0-en-us-20210108
1.3 Emergency stop
The emergency stop button [1] is located on the
armrest in the cab. Do not press the emergency
stop button while driving on public roads.
By pressing the emergency stop button, the drive
pump is switched off.
Press the button [1] and pull the ring [2] up to reset
the emergency stop button.
1.4 Emergency exit
The right cab door is the emergency exit.
Opening the door:
1. Pull the lever [1] up.
2. Pull the lever forward.
3. Push the door [2] open.
4. Leave the cab.
1.5 Emergency hammer
The emergency hammer [1] is located next to the
driver’s seat. The emergency hammer is supplied
since 11-2019.
Shatter and remove the glass [2] of the left or right
cab door if necessary.
Cut the seat belt [3] if necessary.
1.6 First-aid kit and fire extinguisher
Keep a first-aid kit in the cab.
Install a fire extinguisher on the machine.

SAFETY
Condor-UM-2011-21-R0-en-us-20210108 17
1.7 Safety labels
Despite all safety devices, there are residual hazards when working with the machine.
Safety labels on the machine warn for the residual hazards.
Text message labels Refer to section 1.7.1
Read, understand and obey the instructions. A hazard symbol and/or hazard avoidance symbol
(accident prevention) may supplement the instructions.
Symbol only labels Refer to section 1.7.2
The triangle on the label contains an exclamation mark or a hazard symbol. A hazard avoidance
symbol (accident prevention) is placed below or next to the triangle. Read, understand and obey
the instructions.
The labels comply with ANSI/ASABE AD11684:1995 (APR2011).
Blue safety labels
On some parts you will find blue safety labels. A blue safety label indicates a mandatory action, for
example the use of personal protective equipment.
Do not remove the labels. Order new labels from your dealer to replace damaged labels. If a part
that bears a label is replaced, order and replace the label too.
Contact your dealer if you have any questions.

SAFETY
18 Condor-UM-2011-21-R0-en-us-20210108

SAFETY
Condor-UM-2011-21-R0-en-us-20210108 19

SAFETY
20 Condor-UM-2011-21-R0-en-us-20210108
1.7.1 Text message labels
Label on the cab (USA only). Label order number 8461250.
Label in the pressurized cab (option). Label order number 8461251.
ALARM MUST SOUND
When operating this vehicle
in reverse.
Label in the cab until 2019
(part of the back-up alarm).
Replaced by label 8461263.
Label in the cab since 2019:
Label order number 8461263
WARNING