agrifac ENDURANCE User manual

ENDURANCE
CROP SPRAYER
CONDOR ENDURANCE 2 (CE02) - 2018–2020
USER MANUAL
Agrifac Machinery B.V. Endurance2-UM-2018-20-R0-en-2020420 No. XXXXXXX
READ AND UNDERSTAND THIS MANUAL BEFORE USING THE MACHINE
Publ. 2020
1102

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Manufacturer : Agrifac Machinery B.V.
Postal address : PO Box 78, 8330 AB Steenwijk, the Netherlands
Visiting address
: Eesveenseweg 15, 8332 JA Steenwijk, the Netherlands
℡Telephone : [phone]
Fax : [phone]
E-mail : [email protected]
Internet : www.agrifac.com
Copyright © : No part of this manual may be reproduced or made public without the
written permission of Agrifac Machinery B.V.
Changes : This manual is subject to change without notice. Contact your dealer or
go to www.agrifac.com for the latest publication.
Language : Original manual.
Translation of the original manual.
is a subsidiary of

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Dealer
Fill in the details of your dealer.
Name :
Address
:
℡Telephone :
Fax :
E-mail :
Machine identification
Fill in the identification details of the machine. You can find these details on the identification plate.
Also, fill in the delivery date.
Type
:
Serial number
:
Year of manufacture
:
Delivery date :

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Preface
Dear customer, congratulations on your new Agrifac machine. Because the ma-
chine has been developed in accordance with our “4E” concept (Efficient, Eco-
nomical, Ergonomic and Ecological) you will have many years of pleasure from it.
For your safety, it is important that the machine is correctly operated and properly maintained.
Read and understand this manual and the other supplied documentation before using the machine.
Obey the instructions to avoid injury or property damage. Contact your dealer if you have any
questions. Read this manual again after the winter (at the start of the season).
Intended use
The crop sprayer is intended for the transportation and application of plant protection products and
fertilizers in agriculture and horticulture. Do not use the sprayer for anything else.
To protect the environment, crop sprayers must be periodically certified by an
accredited test centre. SKL is the Dutch test centre, recognized in some Europe-
an countries. If the label shown here is present on the sprayer, the sprayer has
been certified by SKL. In that case, you have received an SKL test report with the
sprayer. Sprayers for Germany have been certified by JKI, the German test cen-
tre. If the label is missing, you may have to have the sprayer certified first.
Consult the national legislation about mandatory certifications.
Intended audience
This manual is intended for anyone who will operate or maintain the sprayer.
academy
Only technically trained persons who have read and understood this manual may operate and
maintain the sprayer. Technical training courses are organized by the Agrifac Academy.
To protect the environment, in most countries plant protection products may only be applied by
persons with a valid certificate of competence (a spraying certificate). A certificate of competence
shows that you can safely and responsibly work with plant protection products. Consult the national
legislation about the certificate of competence.
Consult the national legislation about the minimum age and any mandatory driving licence to drive
the sprayer legally.

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About this manual
This manual describes the operation and maintenance of the sprayer.
Supplied documentation
•This manual.
•The manual of the radio.
•The manual of the engine.
•The manual of the observation system (option).
•The manual of the foam marker (option).
•The manual of the AddFlow system (option).
•The SKL test report (depending on the destination country).
•The JKI test report (Germany).
Availability
This manual must always be present with the sprayer or in the cab.
If you lose this manual, order a new one from your dealer.
Terminology
Machine: the crop sprayer.
Sprayer: the crop sprayer.
Spray product: plant protection product or fertilizer in a commercial packaging.
Spray liquid: spray product diluted with water.
Orientation
Left [1], right [2], front [3] and rear [4].

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Text characteristics

This symbol indicates a summary of information.
1.
Preceding numbers indicate a mandatory sequence of steps in a procedure.
1
Preceding numbers refer to parts in an illustration.
A
Preceding letters refer to parts in an illustration.
[1]
A number in straight brackets refers to a part in an illustration.
[A]
A letter in straight brackets refers to a part in an illustration.

The number next to this symbol refers to a page.
“..”
A text on a coloured background refers to a message on the main screen. Refer to 147.
Abbreviations
HTA
HighTechAirPlus. SSP StrictSprayPlus
SHP
StrictHeightPlus
Units of measurement
°C
degree Celsius. kW kilowatt.
°F
degree Fahrenheit. L litre.
A
ampere. L/ha litre per hectare.
Ah
ampere hour. L/min litre per minute.
cm
centimetre. m metre.
h
hour. min minute.
ha
hectare. mm millimetre.
ha/h
hectare per hour. Nm newton metre.
hp
horsepower. rpm revolution per minute.
kg
kilogram. s second.
km/h
kilometre per hour.
V
volt.
Customer service
service
Contact your dealer:
•In case of problems. Your dealer will help you as soon as possible.
•For a service contract. With a service contract the machine is maintained by qualified per-
sonnel and with genuine Agrifac parts.

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Spare parts
parts
Contact your dealer for spare parts (or go to www.agrifac.com).
Use genuine Agrifac parts. Non-genuine parts can damage the machine and make it unsafe.
Agrifac is not liable for damage or injury caused by non-genuine parts.
Warranty
You are entitled to a warranty if, despite correct operation and proper maintenance, a defect oc-
curs. You have no right to a warranty if the defect is caused by:
•Normal wear.
•Failure to obey instructions on the machine.
•Failure to obey instructions in this manual.
•Lack of maintenance.
•Non-genuine parts.
•Abnormal external influences.
•A modification not permitted by Agrifac.
Contact your dealer for the warranty terms and conditions.
EC declaration of conformity
Applicable to machines sold in the European Union. Refer to 180.

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TABLE OF CONTENTS
1 SAFETY..................................................................................................................13
1.1 Introduction ...........................................................................................................13
1.2 Symbols ................................................................................................................13
1.3 Emergency stop ....................................................................................................13
1.4 Emergency exit .....................................................................................................14
1.5 Emergency hammer..............................................................................................14
1.6 First-aid kit and fire extinguisher............................................................................14
1.7 Safety labels..........................................................................................................15
1.8 Information labels..................................................................................................23
2 DESCRIPTION .......................................................................................................27
2.1 Introduction ...........................................................................................................27
2.2 Main components..................................................................................................27
2.3 Cab .......................................................................................................................28
2.4 Storage compartments ..........................................................................................31
2.5 Undercarriage .......................................................................................................32
2.6 Diesel engine and hydraulic pumps.......................................................................33
2.7 Spray pump unit ....................................................................................................33
2.8 Spray tank.............................................................................................................33
2.9 Agitation system....................................................................................................34
2.10 Induction hopper ...................................................................................................34
2.11 Clean water tank ...................................................................................................35
2.12 Tank screen ..........................................................................................................35
2.13 Handwash tank .....................................................................................................35
2.14 Spray boom...........................................................................................................36
2.15 Spray nozzle holders.............................................................................................37
2.16 Border nozzle holders ...........................................................................................37
2.17 End nozzle holders................................................................................................38
2.18 HTA unit and HTA spray nozzles...........................................................................38
2.19 Foam marker.........................................................................................................38
2.20 Liquid system with pneumatic section valves.........................................................39
2.21 Liquid system with individually controlled nozzle holders.......................................40
3 TRANSPORT..........................................................................................................41
3.1 Introduction ...........................................................................................................41
3.2 Transport on a trailer.............................................................................................41
3.3 Deflating the air springs.........................................................................................43
4 START-UP..............................................................................................................45
4.1 Introduction ...........................................................................................................45
4.2 Supplied parts .......................................................................................................45
4.3 Tyres.....................................................................................................................46
4.4 Cab air filter in the cab roof ...................................................................................47
4.5 Fill hose for the handwash tank.............................................................................47
4.6 -.............................................................................................................................47
4.7 Air conditioning......................................................................................................48
4.8 Spray nozzles........................................................................................................48
4.9 Border nozzles ......................................................................................................48
4.10 Frost......................................................................................................................49

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4.11 Start-up after winter storage ..................................................................................49
5 OPERATION .......................................................................................................... 51
5.1 Introduction ...........................................................................................................51
5.2 Driving safely on the road......................................................................................51
5.3 Spraying safely on the field ...................................................................................52
5.4 Fuelling .................................................................................................................54
5.5 Driver’s seat, armrest and steering column............................................................56
5.6 Control panels in the cab roof................................................................................59
5.6.1 Pressurized cab (option) .......................................................................61
5.7 Air conditioning......................................................................................................63
5.8 Steering column switches......................................................................................64
5.9 Steering column display ........................................................................................64
5.10 Pedals ...................................................................................................................64
5.11 Control panel on the armrest .................................................................................65
5.12 Control lever - Driving forward and reverse ...........................................................73
5.13 Control lever - Pushbuttons ...................................................................................75
5.14 Starting the engine ................................................................................................77
5.15 Starting the engine with auxiliary batteries.............................................................78
5.16 Turning the engine off ...........................................................................................79
5.17 Main screen...........................................................................................................80
5.18 Main screen - EcoTronic........................................................................................80
5.19 Induction hopper....................................................................................................81
5.20 Filling the spray tank .............................................................................................83
5.21 Pressure filter ........................................................................................................83
5.22 Spray nozzles........................................................................................................84
5.23 Border nozzles ......................................................................................................84
5.24 Foam marker (option)............................................................................................85
5.25 Filling charts for the last spray pass.......................................................................86
5.26 AddFlow system (option).......................................................................................87
5.27 Spray boom folding ...............................................................................................87
5.28 After spraying ........................................................................................................87
6 MAINTENANCE ..................................................................................................... 89
6.1 Introduction ...........................................................................................................89
6.2 Testing the sprayer................................................................................................89
6.3 Safe maintenance .................................................................................................89
6.4 Electric welding .....................................................................................................91
6.5 Lubricants and coolants.........................................................................................92
6.5.1 Lubricating oil........................................................................................92
6.5.2 Hydraulic oil ..........................................................................................93
6.5.3 Grease..................................................................................................93
6.5.4 Coolants ...............................................................................................94
6.6 Maintenance schedule...........................................................................................95
6.6.1 Initial maintenance ................................................................................95
6.6.2 Regular maintenance............................................................................96
6.7 Correcting the wheel alignment ...........................................................................103
6.8 Lubrication...........................................................................................................103
6.9 Compressed air supply........................................................................................104
6.10 Hydraulic system.................................................................................................105
6.11 Hydraulic oil.........................................................................................................105
6.12 Hydraulic hoses...................................................................................................105
6.13 Electrical cables ..................................................................................................106

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6.14 Batteries..............................................................................................................106
6.15 Air conditioning....................................................................................................106
6.16 Seat belts ............................................................................................................107
6.17 Handwash tank ...................................................................................................107
6.18 Windscreen washer fluid .....................................................................................108
6.19 Windscreen wiper................................................................................................108
6.20 AdBlue filters.......................................................................................................109
6.21 Cooling unit .........................................................................................................111
6.22 Coolant................................................................................................................112
6.23 Air filter for the diesel engine...............................................................................113
6.24 Air recirculation filters in the cab roof...................................................................114
6.25 Cab air filter in the cab roof .................................................................................115
6.26 Cab air filter in filter cabinet (option) ....................................................................116
6.27 Spring struts........................................................................................................118
6.28 Brakes.................................................................................................................119
6.29 Wheel gearboxes ................................................................................................120
6.30 Using a jack.........................................................................................................122
6.31 Wheel nuts ..........................................................................................................122
6.32 Tyres...................................................................................................................123
6.33 Spray pump (Altek)..............................................................................................124
6.34 Suction filter ........................................................................................................126
6.35 Pressure filter......................................................................................................127
6.36 Spray tank...........................................................................................................128
6.37 Spray flowmeter ..................................................................................................128
6.38 Spray boom - Yaw damping ................................................................................129
6.39 Spray boom - Breakaway protection....................................................................129
6.40 Foam marker (option)..........................................................................................130
6.41 HTA unit (option) .................................................................................................131
6.42 Winter storage.....................................................................................................132
6.43 Fuses and relays.................................................................................................133
7 TROUBLESHOOTING..........................................................................................143
7.1 Introduction .........................................................................................................143
7.2 Problems, causes and solutions..........................................................................143
7.3 Messages on the main screen.............................................................................147
7.4 Towing the machine ............................................................................................147
8 ENVIRONMENT ...................................................................................................149
8.1 Introduction .........................................................................................................149
8.2 Measures for protecting the environment ............................................................149
9 DISPOSAL PHASE ..............................................................................................151
9.1 Introduction .........................................................................................................151
9.2 Exchange ............................................................................................................151
9.3 Disposal procedure .............................................................................................151

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10 SPECIFICATIONS ............................................................................................... 153
10.1 Introduction .........................................................................................................153
10.2 Dimensions and weights......................................................................................153
10.3 Speeds................................................................................................................153
10.4 Electrical specifications .......................................................................................153
10.5 Undercarriage .....................................................................................................154
10.6 Diesel engine and hydraulic pumps.....................................................................155
10.7 Fill pump .............................................................................................................155
10.8 Spray pump.........................................................................................................156
10.9 Filters ..................................................................................................................156
10.10 Spray tank and clean water tank .........................................................................156
10.11 Spray boom.........................................................................................................157
10.12 Options................................................................................................................160
10.13 Sound level .........................................................................................................160
11 APPENDICES ...................................................................................................... 161
11.1 Tightening torques...............................................................................................162
11.2 Examples of spray nozzles..................................................................................164
11.2.1 Agrotop ...............................................................................................164
11.2.2 Lechler................................................................................................166
11.2.3 TeeJet.................................................................................................169
11.3 HTA spray nozzles ..............................................................................................172
11.3.1 HTA D3-21 TKSS-5 - 50 cm................................................................172
11.3.2 HTA D4-21 TKSS-7.5 - 50 cm.............................................................174
11.3.3 HTA D3-21 TKSS-5 - 37.5 cm.............................................................176
11.3.4 HTA D3-21 TKSS-5 - 75 cm................................................................178
11.4 EC declaration of conformity................................................................................180
12 INDEX .................................................................................................................. 183

SAFETY
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1 SAFETY
1.1 Introduction
Read and understand this manual before using the machine. Obey the instructions to avoid injury
or property damage. Contact your dealer if you have any questions.
BE ALERT.
THIS CONCERNS YOUR SAFETY AND THE SAFETY OF OTHERS.
Also refer to 51: Driving safely on the road.
Also refer to 52: Spraying safely on the field.
Also refer to 89: Safe maintenance.
1.2 Symbols
These symbols are used in this manual:
WARNING
Indicates a hazardous situation which, if not avoided, could result in death or
serious injury.
NOTICE NOTICE indicates a situation which, if not avoided, could result in property
damage.
This symbol indicates additional information and tips.
1.3 Emergency stop
The emergency stop button [1] is located on the
armrest in the cab. Do not press the emergency
stop button while driving on public roads.
By pressing the emergency stop button:
•The machine will quickly come to a standstill.
•Vertical movements of the spray boom will stop.
•Unfolding and folding of the spray boom will stop
if you use FastFoldPlus.
•The fill pump, the spray pump and the HTA com-
pressor will be switched off.
Pull the emergency stop button [1] up to reset it.

SAFETY
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1.4 Emergency exit
The right cab door is the emergency exit.
Opening the door:
1. Pull the lever [1] up.
2. Pull the lever forward.
3. Push the door [2] open.
4. Leave the cab.
1.5 Emergency hammer
The emergency hammer [1] is located next to the
driver’s seat.
Shatter and remove the glass [2] of the left or right
cab door if necessary.
Cut the seat belt [3] if necessary.
1.6 First-aid kit and fire extinguisher
Keep a first-aid kit in the cab.
Install a fire extinguisher on the machine.

SAFETY
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1.7 Safety labels
Despite all safety devices, there are residual risks when working with the machine. Safety labels on
the machine warn for the residual risks.
A yellow safety label indicates a hazardous situation which, if not avoided, could result in death or
serious injury. A risk is indicated in the triangle on the label with an exclamation mark or a symbol.
The risk avoidance (accident prevention) is indicated below or next to the triangle.
On some parts you will find blue safety labels. A blue safety label indicates a mandatory action, for
example the use of personal protective equipment.
Do not remove the labels. Order new labels from your dealer to replace damaged labels. If a part
that bears a label is replaced, order and replace the label too.

SAFETY
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SAFETY
Endurance2-UM-2018-20-R0-en-2020420 17

SAFETY
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Label Instruction
Order number
WARNING
Read and understand the manual before using the machine.
Obey the instructions to avoid injury or property damage.
8461201
WARNING
Before maintenance:
•Read and understand the manual.
•Turn the engine off.
•Remove the ignition key.
•Take the ignition key with you.
8461204
Label near the SSP alternator (option).
WARNING
A tool between alternator and chassis can quickly become
hot and cause serious burns.
Before you disconnect alternator cables:
•Turn the engine off.
•Remove the ignition key.
•Wait 2 or 10 minutes: refer to the label on the battery.
•Disconnect the (–) battery cable from the main batteries.
•Disconnect the (+) battery cable from the SSP batteries.
8461262
WARNING
High pressure oil easily punctures skin which could result in
death or serious injury.
Do not use your fingers to find a leak: use a piece of card-
board. Gloves do not provide protection. Immediately get
medical aid if injured.
8461206
WARNING
Pressure accumulator contains high pressure gas and oil.
Leave any maintenance to a specialist.
Do not weld near a pressure accumulator.
Do not release the pressure by loosening a fitting.
8461208

SAFETY
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Label Instruction
Order number
WARNING
Fasten your seat belt.
8461235
WARNING
Falling.
Climbing on and off the machine:
•Do not jump off the machine.
•Move the ladder down before leaving the cab.
•Face the ladder when climbing on and off.
•Keep 3 points of contact with the ladder and the handrails:
2 hands and 1 foot, 1 hand and 2 feet.
•Clean the ladder steps and the handrails if necessary.
•Move the ladder up before driving off.
8461225
WARNING
Working near power lines:
•Know the height and vertical reach of the machine.
•Determine a safe working procedure. Consult the power
company.
•Do not unfold or fold the spray boom near power lines.
•Keep a safe distance, electrocution can occur without di-
rect contact.
In case of direct contact:
1. Stay in the cab.
2. Do not let anyone go near the machine.
3. Try to lower raised parts, try to drive away.
4. Call the power company.
5. Jump off the machine in case of fire: do not use the ladder.
8461237
--

SAFETY
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Label Instruction
Order number
WARNING
Toxic chemicals.
Breathing the vapours in the spray tank can cause dizziness,
loss of consciousness, death or serious injury.
Before you go into the spray tank:
1. Drain the contents.
2. Rinse the inside with clean water.
3. Drain the water.
4. Open the tank lid.
5. Wait 4 hours to let the vapours escape.
6. Use a respirator, appropriate for the latest spray product
used.
7. Let an assistant near the spray tank monitor your condi-
tion.
8461209
WARNING
Toxic chemicals.
This water can contain toxic chemicals.
Do not drink this water.
8461211
Label near the suction filter and pressure filter.
WARNING
Make sure that you do not get spray liquid on your body.
Close the electric valves before you remove the filter cap.
8461236
--
WARNING
Rotating parts.
Keep your hands away when the engine is running.
8461214