Agrio Mamut 21 User manual

Instructions for use
MAMUT
ver. 1/2014

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Table of contents:
Table of contents: ........................................................................................................2
1Introduction ..........................................................................................................6
2General Information ............................................................................................6
2.1 Warranty and liability ........................................................................................................7
2.1.1 Things not covered by the warranty...............................................................................7
2.2 Principles of using this machine.........................................................................................7
2.2.1 User responsibilities.......................................................................................................7
2.2.2 Operator responsibilities................................................................................................7
2.2.3 Dangers of using this machine.......................................................................................8
3Technical information..........................................................................................8
3.1 Technical data......................................................................................................................8
3.2 TECHNICAL SHEET ......................................................................................................11
4Safety requirements............................................................................................12
4.1 Permitted uses of this machine.........................................................................................12
4.2 Safety and accident prevention regulations....................................................................13
4.2.1 General safety regulations............................................................................................13
4.2.2 Hydraulic system..........................................................................................................13
4.2.3 Drive.............................................................................................................................13
4.2.4 Brakes...........................................................................................................................14
4.2.5 Tires .............................................................................................................................14
4.2.6 Repair and maintenance...............................................................................................14
4.2.7 Handling pesticides......................................................................................................15
4.3 List of safety labels............................................................................................................16
5Description of the machine................................................................................17
5.1 Overview of the machine's individual components........................................................17
5.2 Nameplate...........................................................................................................................21
6Description of controls.......................................................................................22
6.1 Control panel .....................................................................................................................22
6.1.1 Control panels and computers......................................................................................23
Variations of computers and panels available: ..........................................................................26
6.2 Controls of sprayers MAMUT 4000, 5000, 6000, 6500 and Mamut XL ......................27
6.2.1 Controls for sprayer with filling pump ........................................................................27
6.2.2 Controls for sprayer without filling pump ...................................................................28
6.2.3 Controls for Topline type sprayer................................................................................29
6.2.4 Description of Topline control box functions..............................................................30
6.2.5 Description of function of the five-way valve .............................................................31
7General description of functions.......................................................................32
7.1 Modular concept................................................................................................................32
7.2 Tanks..................................................................................................................................32
7.3 Pumps .................................................................................................................................32
7.4 Filling..................................................................................................................................32
7.5 Mixing.................................................................................................................................33
7.6 Washing and cleaning.......................................................................................................33
8Operation.............................................................................................................34
8.1 Commissioning...................................................................................................................34
8.2 Connecting and disconnecting the sprayer.....................................................................34

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8.2.1 Connecting...................................................................................................................34
8.2.2 Disconnecting...............................................................................................................36
8.3 Driving the connected sprayer .........................................................................................36
8.3.1 Using the brake system for the first time.....................................................................37
8.3.2 Inspections before each ride.........................................................................................37
8.3.3 Inspections after each ride............................................................................................37
8.3.4 Hauling the sprayer......................................................................................................37
9Preparing for application...................................................................................38
9.1 Filling the main tank.........................................................................................................39
9.1.1 General recommendations............................................................................................39
9.1.2 Suctioning with the piston diaphragm pump ...............................................................39
9.1.3 Filling the sprayer tank from the outside .....................................................................40
9.1.4 Filling the sprayer tank from the outside using aerial filter.........................................40
9.1.5 Filling the centrifugal pump.........................................................................................40
9.1.6 Filling the sprayer tank with the Tank-stop function...................................................41
9.2 Filling the tank with clean water......................................................................................42
9.2.1 Standard filling.............................................................................................................42
9.2.2 Filling with a quick connector (optional equipment)...................................................42
9.3 Filling with pesticides using the Ecomixer......................................................................43
9.3.1 Description of Ecomixer parts .....................................................................................44
9.3.2 Adding preparations through the Ecomixer.................................................................46
9.3.3 Adding powder preparations and urea .........................................................................46
9.3.4 Rinsing the Ecomixer...................................................................................................46
9.3.5 Canister rinse nozzle....................................................................................................47
9.4 Adding pesticides into the tank through the main hole in the tank..............................47
9.5 Mixing.................................................................................................................................47
9.5.1 Mixing with maximum power......................................................................................47
10 Applying the spray mix...................................................................................48
10.1 With standard equipment.............................................................................................48
10.2 With "Twin Flow" individual nozzle switching equipment ......................................49
11 Cleaning and rinsing.......................................................................................50
11.1 Rinsing the sprayer when mix remains in the main tank..........................................50
11.2 Rinsing the distribution system....................................................................................50
11.3 Rinsing and draining the suctioned spray tank..........................................................50
12 Sensor calibration ...........................................................................................53
12.1 Fully automatic regulation............................................................................................53
12.2 Sprayer without automatic dose regulation................................................................53
12.2.1 Testing the drive speed ................................................................................................53
12.2.2 Calculating the necessary flow rate for 1 nozzle .........................................................53
12.2.3 Setting the correct nozzle pressure...............................................................................54
13 Booms ...............................................................................................................55
13.1 Expanding the booms to working position..................................................................55
13.1.1 Expanding and folding.................................................................................................55
13.1.2 Precautions for standard boom expansion ...................................................................56
13.1.3 Extending.....................................................................................................................56
13.1.4 Folding.........................................................................................................................56
13.2 Securing the booms........................................................................................................57
13.3 Description of the "fixed" function of boom suspension ...........................................57
13.4 Boom suspension............................................................................................................58

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13.5 Setting the boom tilt.......................................................................................................58
13.5.1 Description of the suspension function of boom tilt....................................................58
13.5.2 Manually tilting the booms ..........................................................................................58
13.5.3 Manually tilting the booms with "dial" potentiometer.................................................58
13.5.4 Automatically tilting the booms with the "parallelomat" contact antennae (optional
equipment) .................................................................................................................................59
13.5.5 Automatically tilting "Distance - Control" ultrasonic sensor (optional equipment)
60
13.5.6 Tilting the booms "hydraulically" (optional equipment).............................................60
13.6 Booms - types and control.............................................................................................61
13.6.1 Booms 18-36m.............................................................................................................62
13.6.2 Combination of folding booms....................................................................................63
13.6.3 Folding and unfolding the central booms ....................................................................64
14 Axles..................................................................................................................65
14.1 BPW axle (fixed, expandable).......................................................................................65
14.1.1 Axle specifications.......................................................................................................65
14.1.2 Axle description...........................................................................................................65
14.1.3 Axle maintenance.........................................................................................................66
14.2 BPW air suspension axle...............................................................................................68
14.2.1 Axle specifications.......................................................................................................69
14.2.2 Brake unit.....................................................................................................................69
14.2.3 Axle maintenance.........................................................................................................70
For inspection of the hubs and brake system, see Maintenance of BPW fixed axles.............70
15 Additional equipment.....................................................................................71
15.1 Application tubes...........................................................................................................71
15.2 Sprayer navigation during application........................................................................71
15.2.1 Foam marker................................................................................................................71
15.2.2 Satellite navigation system...........................................................................................72
15.3 External washing ...........................................................................................................72
15.3.1 External washing without pressure from a fresh water tank........................................73
15.3.2 External washing with a high pressure pistol...............................................................73
15.4 Swiveling drawbar.........................................................................................................73
15.4.1 Manually operated swiveling drawbar.........................................................................73
15.4.2 Automatically swiveling the drawbar (Trail-control)..................................................74
15.5 Filling aerial filter..........................................................................................................75
16 Maintaining and caring for the machine......................................................77
16.1 Cleaning..........................................................................................................................77
16.2 Cleaning with high-pressure cleaner / steam cleaner.................................................78
16.3 Protecting from freeze (draining the sprayer)............................................................78
16.4 Spray pump....................................................................................................................79
16.4.1 Description of individual pump parts...........................................................................79
16.4.2 Checking the oil level ..................................................................................................80
16.4.3 Changing the oil...........................................................................................................81
16.4.4 Air pressure in the pump..............................................................................................82
16.4.5 Check and adjust the belt settings if the pump is driven by the gears .........................82
16.4.6 Changing the V-belt.....................................................................................................83
16.4.7 Changing and checking the suction and pressure valves.............................................83
16.4.8 Testing and exchanging the diaphragms......................................................................83
16.4.9 Summary of key points................................................................................................84
16.5 Calibrating the flow meter............................................................................................85

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17 Oiling scheme...................................................................................................86
18 Overview of maintenance...............................................................................97
19 Troubleshooting assistance.............................................................................98
19.1 Possible errors in spraying............................................................................................98
20 APPENDICES...............................................................................................102
20.1 Hydraulic diagram of the sprayer..............................................................................102
20.2 Sprayer brake diagram...............................................................................................105
20.3 Wiring diagram............................................................................................................107
20.4 Hydraulic connection operation diagram:................................................................109
20.5 MAMUT technical diagram........................................................................................111
20.6 Dosage tables................................................................................................................113

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1Introduction
Dear Customer,
You have obtained a new MAMUT trailed sprayer that meets the latest requirements and which
in the near future will remain a fully valuable machine.
In order to fully take advantage of our trailed sprayer and achieve its maximum reliability and
durability, we ask that you carefully read this instruction manual.
We wish you good luck and success in your work.
Published by:
AGRIO MODERNÍ ZEMĚDĚLSKÉ SLUŽBY s.r.o.
(AGRIO MODERN AGRICULTURAL SERVICES)
Published: 25.11.2012
All previous instruction manuals for the trailed sprayer are invalid upon receipt of this edition.
Developmental changes and technical designs based on customer request are reserved.
Address:
AGRIO MODERNÍ ZEMĚDĚLSKÉ SLUŽBY s.r.o.
Budějovická 74
382 03 Křemže
Czech Republic
Telephone: [phone]
Fax: [phone]
e-mail: [e-mail]
2General Information
This chapter contains important recommendations for the safe use of the machine.

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2.1 Warranty and liability
Claims due to damage to persons or property will not be recognized if one or more of the
following causes is determined:
-unauthorized method of machine use.
-incorrect installation, commissioning, operation or maintenance of the machine.
-using the machine with damaged safety devices, improper mounting, or nonfunctional security
and protective equipment.
-failure to heed the recommendations in the instruction manual that relate to the commissioning,
operation, and maintenance of the machine.
-owner-executed modifications to the machine.
-insufficient inspection of worn parts.
-inappropriate repair work to the machine.
-natural disaster, non-user damage, and brute force.
2.1.1 Things not covered by the warranty
Parts that wear out:
-main cable
-tilting cable
-pump diaphragms
-pump valves
-carriage rollers
-shock absorbers
-antennas
-swing guide rollers
2.2 Principles of using this machine
Pay attention to the recommendations in the instruction manual.
A knowledge of basic safety guidelines and regulations is essential for the safety of the machine
and for trouble-free operation.
2.2.1 User responsibilities
The user must ensure that the machine will only be operated by persons who:
-are familiar with the basic regulations on work safety and the prevention of accidents.
-are familiar with how the machine works.
-have read and understand the instruction manual.
-will comply with regulations on the use of work equipment Reg. No. 495/2001 Coll. as well as
regulations on the protection of the health, Decree No. 494/2001 Coll. (applies to the CR)
2.2.2 Operator responsibilities
All persons who work with or around the machine must comply with the regulations on work
safety and the prevention of accidents.

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2.2.3 Dangers of using this machine
This machine is manufactured on the basis of acknowledged and official safety regulations.
Nevertheless, using the machine may result in danger or damage:
-to the health and life of the operator or third parties.
-to the machine itself.
-to other property.
Use the machine only:
-for its permitted purpose.
-in perfect safety condition.
Attention!
Remove any defect that could endanger the safety of the machine!
3Technical information
3.1 Technical data

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(E) indicates sprayer width in mm
Dimensions
Type
Booms, tank
Span (m) Volume (l)
Standard equipment
Weight
Span (m) Empty (kg) Full (kg)
All data, dimensions and weights in this manual are subject to continuous technical advancement
and are non-binding. Changes are reserved.

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Total weights apply only when filled with water.
Dimensions and weights only apply to standard equipment. Optional equipment may vary.
Changes due to technical developments are reserved.